This application relates generally to apparatuses, devices, and methods for storing, organizing, and transporting, implants and more particularly to apparatuses, devices, and methods for storing, organizing, and transporting orthopedic implants that are sterilized.
Potential contamination is a concern in a medical environment, particularly when objects are transported from a non-sterile space to a sterile space. Implants for use in orthopedic surgery are commonly in packages, that include a hard-shell box, blister shells, bags, tubes or combinations, with the implant kept sterile inside. Implants may also be left unpackaged but placed on a tray, where the tray and contents are sterilized before use. Hard-shell boxes and tubes are popular but large numbers of such implant containers require a large carrier or several carriers due to the large volume taken-up by such implant containers. Such individual implants or packages may be transported using a case or box, commonly referred to as a screw caddy or an implant caddy. Implant caddies and similar transporting devices may be quite large and bulky. To transport a full assortment of surgical implants requires slots for upwards of 400 implants. For 400 implants, at least five standard implant caddies would be required. Implants and packaging are generally placed in individual slots of such a caddy, which often makes it difficult for a surgeon to identify implant types, implant size, and implant length. This may cause delays during surgery. Individual screws are also difficult to organize and because of the generally small size, and mistakes may be made selecting an implant.
When surgical implants are in tubes or individual packages, they may also be selected for use prior to entering a sterile environment. With most packaging, there is at least a double layer of packaging, and in some cases even an outer blister shell. This poses a problem because the outer surface of the packaging is non-sterile. Opening a package to retrieve a surgical implant may require multiple people, with one person only handling the non-sterile portions of packaging and second person handling the sterile portions of packaging and taking care not to contact the non-sterile portions. Another difficulty exists if an incorrect set of implants is selected and additional implants need to be brought from storage, through the non-sterile space, and into a sterile space. To bring a complete set of implants from storage prior to surgery may require several people to carry all the implant caddies.
There is a need for a carrier that provides for sterile storage, that provides for organized screws and other orthopedic implant storage, that provides for easy and safe transportation, and is easily portable.
An orthopedic implant carrier system has a carrier with a front cover, a back cover, and a linking member pivotally connected to the front cover and the back cover, such that the front cover and back cover are opposably movable about the linking member, with respect to each other. At least one insert connector is connected to the carrier, with an insert releasably connectable to the at least one insert connector. The insert has a pocket, with a plurality of orthopedic implants organized by implant type, size, and length.
An orthopedic implant carrier system has a plurality of inserts, releasably connected to a closable carrier, with each insert of the plurality of inserts having a plurality of pockets on each insert of the plurality of inserts configured to hold a plurality of containers. The plurality of containers, each having a double layer of enclosing material enclosing an orthopedic implant. Each pocket of the plurality of pockets has a label corresponding to the orthopedic implant type, size, and length of an orthopedic implant held therein.
A method for transporting orthopedic implants includes providing a carrier having a front cover, a back cover, at least one insert connector, and a linking member flexibly connected to the front cover and the back cover such that the front cover and back cover are opposably movable about the linking member. A plurality of inserts are provided, with each insert having a closable pocket. Connecting the plurality of inserts to the carrier using at least one insert connector and a plurality of orthopedic implants are provided, with each implant being enclosed in a container having a double layer of enclosing material, the inner layer and the implant being sterile. The implants are placed into the closable pocket such that the pocket of each of the plurality of inserts has implants of a given type and a given size. The inserts are organized and connected into the carrier such that the inserts are organized by implant type and implant size. The carrier is closed, such that the plurality of inserts are enclosed within the carrier, and the carrier is grasped and moved to a desired location.
A method for removing implants from a carrier including providing a carrier, having a plurality of inserts, each of the plurality of inserts having a plurality of closable pockets. Providing a plurality of implant containers each implant container having an implant within an inner container within an outer container, and the inner container and the implant are sterile. Organizing the plurality of implant containers such that each pocket of the plurality of pockets has implant containers of a particular type, size, and length. Providing an operating room having a non-sterile field and a sterile field. Placing the carrier within the non-sterile field. Opening the carrier and selecting an insert from the plurality of inserts, the insert having a label identifying an implant type, size, and length. Opening the pocket, the pocket containing an implant container from the plurality of implant containers. Removing the implant container. Opening the outer container and having a second person within a sterile field remove the inner container, the second person opening the second container and removing the implant.
An orthopedic implant carrier system includes a carrier having a front cover, a back cover, and a linking member connected to the front cover and the back cover such that the front cover and back cover are opposably movable about the linking member, with respect to each other, the front and back covers are connectably closable.
The present invention will be understood more fully from the detailed description given hereinafter and from the accompanying drawings of the preferred embodiment of the present invention, which, however, should not be taken to limit the invention, but are for explanation and understanding only.
The present invention will be discussed hereinafter in detail in terms of various exemplary embodiments according to the present invention with reference to the accompanying drawings. In the following detailed description, numerous specific details are set forth in order to provide a thorough understanding of the present invention. It will be obvious, however, to those skilled in the art that the present invention may be practiced without these specific details. In other instances, well-known structures are not shown in detail in order to avoid unnecessary obscuring of the present invention.
Thus, all the implementations described below are exemplary implementations provided to enable persons skilled in the art to make or use the embodiments of the disclosure and are not intended to limit the scope of the disclosure, which is defined by the claims. As used herein, the word “exemplary” or “illustrative” means “serving as an example, instance, or illustration.” Any implementation described herein as “exemplary” or “illustrative” is not necessarily to be construed as preferred or advantageous over other implementations. Moreover, in the present description, the terms “upper”, “lower”, “left”, “rear”, “right”, “front”, “vertical”, “horizontal”, and derivatives thereof shall relate to the invention as oriented in
The following description references systems, methods, and apparatuses for storing, organizing, and transporting orthopedic surgical implants. However, those possessing an ordinary level of skill in the relevant art will appreciate that other medical objects, surgical tools, and surgical devices are suitable for use with the foregoing systems, methods and apparatuses. Likewise, the various figures, steps, procedures and work-flows are presented only as an example and in no way limit the systems, methods or apparatuses described to performing their respective tasks or outcomes in different time-frames or orders. The teachings of the present invention may be applied to any small medical object.
Furthermore, there is no intention to be bound by any expressed or implied theory presented in the preceding technical field, background, brief summary or the following detailed description. It is also to be understood that the specific devices and processes illustrated in the attached drawings, and described in the following specification, are simply exemplary embodiments of the inventive concepts defined in the appended claims. Hence, specific dimensions and other physical characteristics relating to the embodiments disclosed herein are not to be considered as limiting, unless the claims expressly state otherwise.
The various embodiments described herein provide for apparatuses, devices, and methods for storing, organizing, and transporting, orthopedic implants. Particularly, for transportation between non-sterile and sterile environments (e.g., from storage and preparation to a surgical operating room), promote easy transportation, and provide implant organization promoting more efficient preparation in a surgical environment.
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Insert closure 106 may be a flap (e.g., closable portion of material connected to a remainder of insert 105) with a flap connector 113 as depicted in
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Insert 105 (
Prior to performing an orthopedic surgical procedure, it may not be certain what implant size or type may be needed. Thus, it is often necessary to have many implants of multiple types, styles, diameters, and sizes available in an operating room. Orthopedic surgical procedures may require a large number (e.g., upwards of 400) of implants (e.g., implant 210) to be available for use during a surgical procedure due to the number of scenarios and variables that may arise. Insert 105 may have, for example, two pockets, holding screws of a particular type and length but separated into a particular diameter, for each of the two pockets. Each carrier 100 may hold a plurality of inserts (e.g., insert 105), such that the plurality of inserts may be organized, for example, as screws in 2 mm increments. The embodiment shown in
In one embodiment, carrier 100 may be a case configuration, such as, for example a briefcase.
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The use of a hard front cover 101 and back cover 103 minimizes the need for hard casing, such as tubes or boxes, commonly used for the storage and transportation of individual orthopedic implants. Without hard casing being utilized for implant containers 111, the volume of space required for storing insert containers 111 decreases relative to the use of more rigid materials, such as tubes or boxes. Eliminating such hard casing as a material for implant containers 111 also minimizes waste materials.
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Continuing with the method for carrying orthopedic implants, inserts (e.g., insert 105) may be connected to connector 110 in carrier 100. Carrier 100 may be closed such that the plurality of inserts (e.g., insert 105) are enclosed within carrier 100. Cover closure 108 may be engaged. Carrier 100 may then be wrapped in, for example, a blister shell. Carrier 100 may also be vacuum sealed in the blister shell (not shown).
Carrier 100, the exterior blister shell, and the contents may be made from materials that are gamma irradiation stable, allowing for radiation sterilization of carrier 100 and the contents, without having to remove implant containers (e.g., implant container 111) from insert pockets 112. Carrier 100 at this point may be treated in a gamma irradiation process to make carrier 100 and the contents therein sterile. Carrier 100 may then be transported to a desired location, with only the blister shell being exposed to the outside environment.
In another embodiment, implant containers (e.g., implant container 111) may be previously sealed within insert pockets 112. If carrier 100 and the contents are made from materials that are gamma irradiation stable, the contents of carrier 100 and the contents of each insert 105 may be sterilized via gamma sterilization.
A surgical operating room may have a sterile field and a non-sterile field. When carrier 100 arrives in a non-sterile field, the blister shell may be removed, and carrier 100 may be moved to a desired location within a sterile field. With the non-sterile blister shell being disposed of, carrier 100 including its contents may be left sterile.
In still another embodiment, implant containers (e.g., implant container 111) may be gamma irradiated so that the inner container and the implant are sterilized but the outer container may be exposed to a non-sterile environment. In this configuration, carrier 100 may just be a non-sterile container and organizer for implant containers (e.g., implant container 111), while the interior contents of implant container remain sterile.
In an embodiment where implant containers (e.g., implant container 111) are sealed within insert 105, the desired insert may be opened within a non-sterile area of an operating theater and the sterile contents may be taken by a person standing within the sterile field of the operating theater. For example, sterile implant container 111 may be removed, from multiple such implant containers (e.g., implant container 111) for use in the surgical procedure.
In an embodiment where implant container 111 is sterilized such that the outer container remains non-sterile while the interior container and the implant are sterile, carrier 100 may be brought within the non-sterile area of the surgical theater, a desired insert (e.g., insert 105) may be selected. Implant container 111 may be selected and the outer container opened, so that the sterile inner container and sterile implant may be passed to a person within the sterile field for use in the surgical procedure.
While this invention has been described with respect to at least one embodiment, the present invention can be further modified within the spirit and scope of this disclosure. This application is therefore intended to cover any variations, uses, or adaptations of the invention using its general principles. Further, this application is intended to cover such departures from the present disclosure as come within known or customary practice in the art to which this invention pertains and which fall within the limits of the appended claims.
The present application claims priority to U.S. Provisional Application No. 62/842,830 filed on May 3, 2019, which is incorporated herein by referenced in its entirety.
Number | Date | Country | |
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62842830 | May 2019 | US |