Patent Grant
10485530
The present disclosure relates generally to surgical instruments, and more particularly, to surgical instruments for use during knee surgeries such as total knee arthroscopy.
In some orthopedic surgical procedures, such as total knee arthroscopy, surgical instruments generally known as knee distractors have been developed for orienting a patient's knee joint. For example, in a total knee replacement procedure, controlling the relative positions of a patient's tibia and femur during surgery allows a surgeon to set the orientation of the knee joint and obtain predetermined anatomic and mechanical axes along which the knee joint will operate after surgery.
In order to control the relative position of a patient's tibia and femur, a knee distractor may be inserted between the proximal end of the tibia and the distal end of the femur and operated to space the tibia from the femur to set the orientation and joint space of the knee joint. Some knee distractors can be operated to independently space lateral and medial sides of the tibia and femur to obtain a predetermined orientation of the knee joint.
Some distractors may include sensors or scales to measure the joint force of the patient's knee joint during the distraction process. Such distractors are commonly known as ligament balancers. During operation, a ligament balancer may be used to help balance the surrounding soft tissue (i.e., ligaments) of a patient's joint. For example, in a total knee replacement procedure, ligament balancing may be performed to ensure a generally rectangular shaped extension gap and a generally rectangular shaped flexion gap at a predetermined joint force value between the patient's natural or prosthetic proximal tibia and the patient's natural or prosthetic distal femur.
To do so, a ligament balancer may be positioned between a patient's tibia and femur, similar to a standard distractor, to measure the medial and lateral joint forces and the medial and/or lateral gap displacements when the patient's leg is in extension (i.e., the patient's tibia is positioned at about 0 degrees relative to the patient's femur) and in flexion (i.e., the patient's tibia is positioned at about 90 degrees relative to the patient's femur). In either extension or flexion, if the medial and lateral gap displacements are not approximately equal (i.e., do not form a generally rectangular shaped joint gap) at the predetermined joint force value, ligament release may be performed to equalize the medial and/or lateral gap displacements. Sometimes use of a knee distractor and a ligament balancer may be difficult for a surgeon or assistant and may require multiple insertion and removal procedures for each to be used during a single surgery.
According to one aspect of the present disclosure, an orthopedic surgical instrument may include an elongated body, a first output shaft, a second output shaft, and a user control. The elongated body may have a first end and a second end and may include a handle at the first end. The elongated body may also define a longitudinal axis. The first output shaft may extend out from a first side of the elongated body along a first output axis that is substantially perpendicular to the longitudinal axis of the elongated body. The second output shaft may extend out from the first side of the elongated body along a second output axis that is substantially perpendicular to the longitudinal axis of the elongated body. The user control may be coupled to the elongated body near the first end of the elongated body. The first output shaft and the second output shaft may be situated near the second end of the elongated body and may be configured to turn independent of one another in response to operation of the user control.
In some embodiments, the user control may also include a first input and a second input. The first output shaft may be configured to turn in response to a user operating the first input and the second output shaft may be configured to turn in response to a user operating the second input. The first input may include a first pulley housed inside the elongated body and rotatable about a first input axis that extends perpendicular to the longitudinal axis of the elongated body. The second input may include a second pulley housed inside the elongated body and rotatable about a second input axis. The second input axis may be spaced apart from the first input axis that extends perpendicular to the longitudinal axis of the elongated body.
In some embodiments, the orthopedic surgical instrument may also include a first belt linkage connecting the first pulley to the first output shaft and a second belt linkage connecting the second pulley to the second output shaft. It is contemplated that, the first pulley may be movable along the longitudinal axis of the elongated body to tension the first belt linkage and the second pulley may be movable along the longitudinal axis of the elongated body to tension the second belt linkage. The first input may include a knob coupled to the pulley and rotatable about the first input axis.
In some embodiments, the first input may include a knob, an indicator ring, and a gear set. The gear set may be coupled between the knob and the indicator ring so that the indicator ring turns less than one revolution in response to the knob being turned one revolution. It is contemplated that, the first output axis and the second output axis may be coplanar.
In some embodiments, the first output shaft may includes a proximal end coupled to the elongated body and a distal end having a driver head with at least one flat surface extending along the first output axis. The second output shaft may include a proximal end coupled to the elongated body and a distal end having a driver head with at least one flat surface extending along the first output axis.
In some embodiments, the elongated body may be formed to include an access aperture extending through the elongated body. The access aperture may be substantially perpendicular to the longitudinal axis of the elongated body and may be situated between the user control and the second end of the elongated body.
According to another aspect of the present disclosure, an orthopedic surgical instrument may include a joint distractor and a driver. The joint distractor may include a tibial platform, a medial paddle, and a lateral paddle. Each paddle may be configured to be raised and lowered relative to the tibial platform independent of the other paddle. The driver may include an elongated body, a user control coupled to the elongated body, a medial output shaft extending out from the elongated body and operatively coupleable the medial paddle, and a lateral output shaft extending out from the elongated body and operatively coupleable to the lateral paddle. The medial output shaft may be configured to move the medial paddle between a raised position and a lowered position relative to the tibial platform in response to operation of the user control. The lateral output shaft may be configured to move the lateral paddle between a raised position and a lowered position relative to the tibial platform in response to operation of the user control.
In some embodiments, the tibial platform of the joint distractor may include a tibial plate, a medial input, and a lateral input. The medial input may be configured to engage the medial output shaft when the driver is coupled to the joint distractor. The lateral input may be configured to engage the lateral output shaft when the driver is coupled to the joint distractor.
In some embodiments, the joint distractor may include a medial interface block configured to move between an anterior position when the medial paddle is in the lowered position and a posterior position when the medial paddle is in the raised position. The medial interface block may be formed to include a threaded hole extending through the interface block. It is contemplated that the medial paddle may include a ramp surface engaging the medial interface block. The ramp surface of the medial paddle may be a downwardly-facing ramp surface.
In some embodiments, the joint distractor may include a lateral interface block configured to move between an anterior position when the lateral paddle is in the lowered position and a posterior position when the lateral paddle is in the raised position. The lateral paddle may include a ramp surface engaging the lateral interface block.
In some embodiments, the medial paddle may move between an anterior position when the medial paddle is in the lowered potion and a posterior position when the medial paddle is in a raised position. The lateral paddle may move between an anterior position when the lateral paddle is in the lowered potion and a posterior position when the lateral paddle is in a raised position.
In some embodiments, the joint distractor may include a medial swing arm pivotably coupled to the medial paddle and the tibial plate. The joint distractor may also include a lateral swing arm pivotably coupled to the lateral paddle and the tibial plate.
According to another aspect of the present disclosure, an orthopedic surgical instrument may include a joint distractor and a driver. The joint distractor may include a tibial platform, a medial paddle, and a lateral paddle. The driver may be operatively coupleable to the joint distractor and may include a user control situated at a first end and an output shaft situated at a second end. The tibial platform may include a medial input configured to be engaged by the output shaft of the driver and a lateral input configured to be engaged by the output shaft of the driver. Each paddle may be configured to move along an arcuate path between a raised position and a lowered position independent of the other paddle in response to a user coupling the output shaft to one of the inputs and operating the user control.
In some embodiments, the joint distractor may include a medial swing arm pivotably coupled to the medial paddle and the tibial plate. The joint distractor may also include a lateral swing arm pivotably coupled to the lateral paddle and the tibial plate.
The tibial platform may include a tibial plate. Each input may include an input screw situated between the tibial plate and one of the medial and lateral paddles.
The systems and methods described herein are illustrated by way of example and not by way of limitation in the accompanying figures. For simplicity and clarity of illustration, elements illustrated in the figures are not necessarily drawn to scale. For example, the dimensions of some elements may be exaggerated relative to other elements for clarity. Further, where considered appropriate, reference labels have been repeated among the figures to indicate corresponding or analogous elements.
While the concepts of the present disclosure are susceptible to various modifications and alternative forms, specific exemplary embodiments thereof have been shown by way of example in the drawings and will herein be described in detail. It should be understood, however, that there is no intent to limit the concepts of the present disclosure to the particular forms disclosed, but on the contrary, the intention is to cover all modifications, equivalents, and alternatives falling within the spirit and scope of the invention as defined by the appended claims.
References in the specification to “one embodiment”, “an embodiment”, “an example embodiment”, etc., indicate that the embodiment described may include a particular feature, structure, or characteristic, but every embodiment may not necessarily include the particular feature, structure, or characteristic. Moreover, such phrases are not necessarily referring to the same embodiment. Further, when a particular feature, structure, or characteristic is described in connection with an embodiment, it is submitted that it is within the knowledge of one skilled in the art to effect such feature, structure, or characteristic in connection with other embodiments whether or not explicitly described.
Referring to
Referring now to
The joint distractor 12 includes a tibial platform 20, a pair of paddles 22, 24, and a pair of interfaces 26, 28 coupled between the tibial platform 20 and the paddles 22, 24 as shown in
The tibial platform 20 includes a tibial plate 30, a medial input 32, and a lateral input 34 as shown diagrammatically in
As discussed above, the driver 14 is operabley coupleable to the distractor 12 to control operation of the distractor 12 (e.g., movement of the medial paddle 22 and lateral paddle 24). The driver 14 includes a pair of user inputs 36, 38, a pair of output shafts 42, 44, and a pair of linkages 46, 48 as shown diagrammatically in
In one illustrative embodiment, as shown in
The medial user input 36 extends out from a top side 53 of the housing 40 near the first end 56 of the housing 40 as shown in
During operation of the driver 14, the medial output shaft 42 is rotated about an axis 62 extending along the medial output shaft 42 as suggested by solid arrow 63 in response to a user rotating the medial user input 36 about an axis 66 as suggested by solid arrow 67 shown in
Referring now to
Each of the output shafts 42, 44 are substantially similar, and each includes a shank 76 and a pulley 78 as shown in
The medial linkage 46 illustratively includes a belt 82 and a pair of guide rollers 84, 86 as shown in
In
The gear set 100 is configured transmit rotation from the knob 70 to the indicator ring 72 at a reduced rate and is illustratively a planetary gear set including a central gear 102, a ring gear 104, and a planetary gear 106 as shown in
The indicator ring 72 is formed to external indicator notches 103 and internal teeth 105. The external indicator notches 103 are illustratively spaced around the indicator ring 72 to indicate about 1 mm of distraction. It should be appreciated that in other embodiments, the indicator notches 103 could be replaced with numbers, letters, or other indicators. The internal teeth 105 engage with the ring gear 104 so that the indicator ring 72 rotates with the ring gear 104. A user can “reset” or “zero” the indicator ring 72 by lifting the indicator ring 72 so that the internal teeth 105 are disengaged from the ring gear 104, setting the starting point of the indicator ring 72 by rotating the indicator ring 72 to a reset or zeroed position, and pushing the indicator ring 72 down so that the internal teeth 105 again engage the ring gear 104 and the indicator ring 72 rotates with the ring gear 104. Thus a user is able to monitor and precisely control the amount of additional (or reduced) distraction provided by the distractor 12 while operating the driver 14.
The knob 70 and the indicator ring 72 are cut away in
Each pulley 74 is supported by a tension unit 110 configured to allow movement of the pulleys 74 along the longitudinal axis 61 of the driver 14 to tension the belts 82, 92 as shown in
Turning now to
The tibial platform 20 of the joint distractor 12 includes a tibial plate 30, a medial input 32, and a lateral input 34 as shown in
The tibial plate 30 includes a bottom panel 131, a front panel 133, and a back panel 145 as shown in
The medial paddle 22 and the lateral paddle 24 of the joint distractor 12 are each formed to include an outer surface 130 and a central surface 132 as shown in
In the illustrative embodiment, the medial interface 26 and the lateral interface 28 are embodied as interface blocks 26, 28 as shown in
In operation, each of the paddles 22, 24 are configured to move between a raised position and a lowered position as illustrated by the lateral paddle 24 in
When the lateral paddle 24 is in the raised position, the lateral input screw 34 has been rotated in a first direction in order to move the lateral interface block 28 along the lateral input screw 34 to a posterior position as shown in
When the lateral paddle 24 is in the lowered position, the lateral input screw 34 has been rotated in a second direction in order to move the lateral interface block 28 along the lateral input screw 34 to an anterior position as shown in
Another illustrative joint distractor 12′, which is configured to be used with the driver 14, is shown in
The tibial platform 20′ includes a tibial plate 30′, a medial input 32′, and a lateral input 34′ as shown in
The tibial plate 30′ includes a bottom panel 131′ and a front panel 133′ as shown in
In the illustrative embodiment, the medial input 32′ is embodied as a medial input screw 32′, and the lateral input 34′ is embodied as a lateral input screw 34′. Each illustrative input screw 32′, 34′ is configured to mate with the heads 80 of the output shafts 42, 44 and are coupled to the tibial plate 30′ to rotate relative to the tibial plate 30′.
The medial paddle 22′ and the lateral paddle 24′ of the joint distractor 12 are each formed to include an outer surface 130′ and a central surface 132′ as shown in
In the illustrative embodiment, the medial interface 26′ and the lateral interface 28′ are interface blocks 26′, 28′ as shown in
In operation, each of the paddles 22′, 24′ is configured to move between a raised position and a lowered position as illustrated by the lateral paddle 24′ in
When the lateral paddle 24′ is in the lowered position, the lateral input screw 34′ is rotated in a first direction in order to move the lateral interface block 28′ along the lateral input screw 34′ to a posterior position as shown in
When the lateral paddle 24′ is in the raised position, the lateral input screw 34′ is rotated in a second direction in order to move the lateral interface block 28′ along the lateral input screw 34′ to an anterior position as shown in
Turning now to
While the disclosure has been illustrated and described in detail in the drawings and foregoing description, such an illustration and description is to be considered as exemplary and not restrictive in character, it being understood that only illustrative embodiments have been shown and described and that all changes and modifications that come within the spirit of the disclosure are desired to be protected.
This divisional application claims priority under 35 U.S.C. § 121 to U.S. patent application Ser. No. 13/434,207, now U.S. Pat. No. 9,381,011, which was filed on Mar. 29, 2012 and is expressly incorporated herein by reference.
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