Oscillating toys and oscillating figures are well known in the art, and have been used both to amuse and to attract attention. For example, roly-poly devices have been provided to children (and adults) for amusement and visual stimulation, as well as to develop the sensory nervous system (such as, for example, sight and/or hearing). However, the prior art oscillating toys/figures are typically crudely made and their movements are not well understood. Indeed, a survey of the art suggests that the movements of the produced toys/figures is unpredictable and sometimes even irritating. There is a need to provide superior oscillating figures that will be more esthetically pleasing and desirable to the users. Still further there is a need to improve the various methods of manufacture of these oscillating figures over current manufacturing methods.
One aspect of the invention concerns a method of manufacturing an oscillating body utilizing a mold having a mold cavity with a curved surface. The method comprises inserting a predetermined amount of a hardenable mixture in the mold cavity and allowing the hardenable mixture to harden to produce a body that conforms to at least a portion of the mold cavity, the body having a curved surface that is a negative of the curved surface of the mold. A ballast is connected to the interior of the body such that the ballast remains stationary relative to the body. The oscillating body is made in part or in whole from the body with the ballast, wherein the oscillating body is adapted to roll on the curved surface in an oscillating manner after being subjected to a displacement.
The mold can be a flexible mold, and the hardenable mixture can be a resin, or a mixture of polystyrene and CaCO3.
The method preferably involves determining a coefficient of oscillation of the oscillating body, making the mold in accordance with the coefficient of oscillation, and making the oscillating body so that it has substantially that coefficient of oscillation.
The coefficient of oscillation preferably is greater than about 0.05 and less than about 1. The frequency of oscillation of the body preferably is about 0.5 hertz to about 3 hertz.
Another aspect of the invention concerns an oscillating body comprising a body including a curved surface adapted to enable the oscillating body to be in rolling contact with a support surface, the body having a center of mass located substantially directly below the center of curvature of the curved surface when the oscillating body is in an at rest position on the support surface and free to roll. The curved surface has a curve of contact extending at least about 10 degrees in at least one direction away from a point at which the curved surface contacts the support surface in the at rest position. The curvature of the curved surface, when evaluated along the curve of contact within about 10 degrees from the point at which the curved surface contacts the support surface at the at rest position, results in stable center of mass travel. The coefficient of oscillation of the body is greater than about 0.05 and less than about 1.
The curved surface of the oscillating body may have a portion that extends over at least a hemisphere, and may be elliptical, cylindrical or spherical.
The frequency of oscillation of the oscillating body preferably is about 0.5 hertz to about 3 hertz.
The curve of contact of the curved surface of the oscillating body preferably extends at least about 45 degrees—preferably uninterrupted—in at least two directions away from each other and away from the point at which the curved surface contacts the support surface at the at rest position.
A second curve of contact of the curved surface may extend uninterrupted at least about 45 degrees in at least two additional directions away from each other and away from the point at which the curved surface contacts the support surface at the at rest position, the two additional directions being substantially orthogonal to the two directions.
The oscillating body may have protrusions extending past the curved surface.
The oscillating body may have at least two portions of substantially different densities. The portion having a higher density preferably is located substantially at the bottom of the oscillating body.
The oscillating body may comprise a solid mixture of polystyrene and CaCO3. The shell of the oscillating body may comprise a solid mixture of polystyrene and CaCO3, and an interior portion of the oscillating body may comprise CaCO3 and/or a mixture of polystyrene and CaCO3.
The oscillating body preferably has a shell and a ballast, the ballast being located at the bottom of the shell and fixed to the shell. The ballast may comprise CaCO3.
Yet another aspect of the invention concerns an oscillating body comprising a body including a curved surface adapted to enable the oscillating body to be in rolling contact with a support surface, the body being adapted to have a frequency of oscillation for an initial angular displacement having a value selected between the range of about 1 degree to about 20 degrees given by a particular equation set forth herein; and the coefficient of oscillation of the body is greater than about 0.05 and less than 1.
Embodiments that incorporate the best mode for carrying out the invention are described in detail below, purely by way of example, with reference to the accompanying drawing, in which:
In the first embodiment of the present invention, as shown in
As can be seen from
At this point, it is noted that while the embodiments shown in some of the figures display an oscillating body 10 that does not extend past hypothetical boundaries extending vertically and located at the ends of the curved surface 15, other embodiments of the present invention may be practiced with components that do extend past the curved surface 15, such as that shown in
In a first embodiment of the invention, the center of mass 100 is located relative to the body 10 such that it maintains a substantially upright orientation at its at rest position (e.g., where the center of mass 100 is at its lowest location as compared to the various positions of the oscillating body 10 as it oscillates). Thus, as it can be seen from
A horizontal location(s) of the center of mass 100 according to the present invention may be described based on a hypothetical line 500 that is normal to a plane that is tangent to the point 12 on the surface 15 that contacts the support surface 1000 as shown, for example, in
In some embodiments of the present invention, as noted above, the center of mass 100 may be located substantially directly below the center of curvature when the oscillating body 10 is at rest. It is further, as is shown in
Stable center of mass travel may be described in yet other terms. For example, if the oscillating body 10 of
In some embodiments of the invention, locating the center of mass 100 with respect to the center of curvature 200 and/or the hypothetical line 500 as described above will enable the oscillating body 10 to be substantially stable. That is, a displacement in one direction or another direction may result in the oscillating body 10 oscillating back and forth until friction forces completely dampen the oscillation, thus substantially returning the body 10 to its at rest position. The oscillating mass 10 of some embodiments of the present invention may be configured such that the stability exists along only a portion of the curved surface 15. That is, some embodiments of the present invention may be practiced with a complex surface 15 that has a varying radius of curvature r such that at some given displacement, the oscillating body 10 could be unbalanced, become unstable and thus “fall” on its side and remain there (unless it bounces back or is again acted on by an additional force.) Thus, in such an embodiment, only limited displacements may result in harmonic oscillation of the oscillating body 10. Still, in yet other embodiments of the present invention, the configuration of the oscillating body 10 may be such that the oscillating body 10 will always return to its upright at rest position regardless of how much displacement is applied to the body 10. By way of example and not by way of limitation, the oscillating body shown in
It is noted that the movements and geometry of the oscillating body 10 are being described herein in terms of two dimensions, as will be readily apparent from most of the figures, such as
Still, it is noted that the present invention may be practiced with embodiments that oscillate in three-dimensions (which, in actuality, is how the oscillating body 10 will oscillate, albeit that the oscillations in the third dimension may be minor), because the body 10 will never be perfectly balanced and/or a torque may be imparted to the body by the initial displacement, etc. Thus, the present invention is not limited to an oscillating body 10 that oscillates only in two dimensions unless otherwise specified. However, such embodiments may be described and/or analyzed in terms of two dimensional oscillation.
It is noted that in some embodiments in the present invention, the oscillating body 10 may have a substantially symmetrical surface geometry about its longitudinal (i.e. lengthwise) axis, for example, as shown in
In some embodiments of the present invention, the stop 50 may enable the body 10 to spin or jump or hop or otherwise have an abnormal movement, as may be desirable and pleasing to a user. It is noted that while the embodiment of
As noted above, when the oscillating body 10 is at the at rest position, the center of mass 100 may be substantially horizontally aligned with the horizontal location of the center of curvature 200 of the curved surface 15, as evaluated from the point that the curved surface 15 contacts the support surface 1000. The horizontal distance from the center of curvature 200 and the center of mass 100 at the at rest position will be referred to as the setoff distance. As noted above, the radius of curvature r of the body 10 may be substantially constant for a surface 15 that is indicative of a surface of a perfect sphere or substantially indicative of a surface on a perfect sphere, and thus the distance between the center of curvature 200 and the center of mass 100 does not change when measured along the curvature of contact of the surface 15. Thus, a coefficient of oscillation, c0, may be formulated, which is equal to the set off distance divided by the radius of curvature r at the point of contact 12 that the curved surface 15 contacts the support surface 1000 at the at rest position, and may be used to determine the frequency of oscillation of the body 10, as will be discussed in greater detail below. However, in other embodiments of the present invention that have a non-spherical surface 15 (e.g., an elliptical surface), the distance between the center of mass 100 and the center of curvature 200 may vary, as evaluated along the curve of contact 600, because the center of curvature 200 may change because the radius of curvature r changes along the surface 15. Thus, for non-spherical type surfaces 15, the coefficient of oscillation c0 may be utilized for very small displacement angles of the body 10. That is, displacement angles that result in substantially only contact of the surface 15 with the support surface 1000 at a portion of the curved surface 15 that continuously has a radius of curvature r that is the same as or substantially the same as the radius of curvature r at the point 12 on which the oscillating body 10 contacts the support surface 1000 at the at rest position.
It is noted that in other embodiments of the present invention, a variable coefficient of oscillation may be used to determine the frequency of oscillation. This variable coefficient of oscillation may be determined based on a ratio of the vertical distance between the center of curvature 200 and the center of mass 100 and the radius of curvature r as evaluated at finite displacement angles where the surface 15 contacts the support surface 1000. Thus, for non-spherical type surfaces 15, the variable coefficient of oscillation may be considered in terms of coθ, where θ is the angle measured from an arbitrary reference line and/or a horizontal line passing through the center of mass 100 at the at rest position (however, in this latter case, the angle may include negative angles to account for oscillation to the left and to the right). Still further, for evaluating oscillations in three dimensions, the variable coefficient of oscillation may be considered in terms of coθβ where θ is the angle measured from an arbitrary reference plane which may lie on a horizontal line passing through the center of mass 100 at the at rest position and ψ is the angle measured from an arbitrary reference plane which may lie on a horizontal line passing through the center of mass 100 at the at rest position and is orthogonal to the plane on which θ is measured. Still further, coefficients of oscillations may be defined in terms of spherical coordinates and/or polar coordinates and/or Cartesian coordinates as may be applicable. It is noted that variable coefficients of oscillations may be used for spherical surfaces 15 as well. Thus, the variable coefficients may be determined over the total range of angular displacements expected for the oscillating body 10 and recorded, thus, as will be described below, “instantaneous” frequencies may calculated which may be utilized to characterize the overall frequency at which the body 10 oscillates.
In some embodiments of the present invention, it may be desirable to make an oscillating body 10 that has a predetermined or pre-estimated frequency of oscillation. That is, it may be desirable to determine, before making the oscillating body 10, how long it will take for the oscillating body 10 to complete one oscillation (e.g., roll back and forth). More particularly, when manufacturing the oscillating body 10, it may be desirable to manufacture the body so that it will have a predetermined oscillation frequency. An equation has been formulated that provides a way to do this utilizing the coefficient of oscillation co. As shown below, a frequency equation (1) may be used to determine the frequency and thus provides a way to estimate and/or to determine the dimensions and mass of the oscillating body 10 that may result in the desired frequency of oscillation:
where,
The above frequency equation (1) may be utilized to estimate or otherwise determine the frequency of oscillation of the oscillating body 10 for a small angular oscillation about the at rest position. That is, the frequency equation (1) yields a value that most closely comports with the actual frequency of the oscillating body (10) for small angular oscillations of the body 10. However, it is noted that this value may vary slightly. For larger angular oscillations about the at rest position of the body 10, the actual frequency of oscillation of the body 10 and the calculated frequency from equation (1) may vary slightly or more than slightly. It is further noted that the frequency equation may be utilized to calculate the natural frequency of the body 10 by multiplying equation (1) by 2 pie.
Still further, it is noted that equation (1) may be written in terms of a variable coefficient of oscillation as shown below,
where coθ is the coefficient of oscillation measured at a present displacement angle θ and freqf(prior θ) is a modifying frequency based on the frequency at which the oscillating body 10 oscillated at the displacement angle θ immediately before the oscillation at the previous displacement angle θ. Equation (5) might be solved utilizing a numerical method, which may include summing various frequencies, etc, and/or a computer, and thus, the overall frequency of oscillation might be determined on a per oscillation basis, as the overall frequency of oscillation for each oscillation may differ because portions of the surface 15 that previously contacted the support surface 1000 no longer come into contact with the support surface 1000 as friction forces dampen the oscillations.
However, once the concept of oscillations in two dimensions is applied to the body 10 of the present invention, three dimensional oscillation may be evaluated utilizing similar concepts. Thus, the frequency equation may be written in terms of a variable coefficient of oscillation in three dimensions, as shown below:
where coθβ is the coefficient of oscillation measured at a present displacement angle θ, β and freqf(prior θ, β) is a modifying frequency based on the frequency at which the oscillating body 10 oscillated at the displacement angle θ, β immediately before the oscillation at the previous displacement angle θ, β. Equation (6) might be solved utilizing a numerical method, which may include summing various frequencies, etc, and/or a computer, and thus, the overall frequency of oscillation might be determined on a per oscillation basis, as the overall frequency of oscillation for each oscillation may differ because portions of the surface 15 that previously contacted the support surface 1000 no longer come into contact with the support surface 1000 as friction forces dampen the oscillations. It is further noted that the above equations might be solved utilizing an iterative technique.
It should be noted that other embodiments of the present invention may use other equations utilizing the coefficient of oscillation to determine the frequency at which the oscillating body 10 according to the present invention oscillates, and thus the above equations may represent just one embodiment of the present invention.
In the first embodiment of the present invention, the oscillating body 10 may be made from a hardenable mixture such as a resin which includes calcium carbonate (CaCO3) and polystyrene. In the first embodiment of the invention, the resin is about a 50-50 mix, by weight and/or by volume of the just mentioned materials. However, in other embodiments of the present invention, it is about a 60-40 mix (60% polystyrene, 40% CaCO3), while in yet other embodiments, it is about a 70-30 mix, while in other embodiments, it is about a 40-60 mix (40% polystyrene and 60% CaCO3), and in other embodiments it is about a 30-70 mix (30% polystyrene, 70% CaCO3). It is noted that in yet other embodiments, the combination of the polystyrene and CaCO3 may be in any percentage that will permit the oscillating body 10 to be practiced according to the present invention. In yet other embodiments of the invention, other materials may be included in the resin make-up as well. It is further noted that other embodiments of the present invention may utilize any mixture of polystyrene and calcium carbonate CaCO3 that may be used to form a body that will be sufficiently strong enough to practice the various aspects of the present invention. In some embodiments of the invention, the body 10 may be strong enough to withstand minor impacts such as those resulting from the body being dropped on a hardwood floor and/or onto a concrete floor or other hard surface from a height. In yet other embodiments of the invention, the shell 11 and/or the entire body 10 may be made from PVC.
In some embodiments of the present invention, the material used to manufacture the shell 11 of the body 10 is conducive to the adherence of paints, coloring inks and/or other coloring substances to the shell 11.
In some embodiments of the present invention, the entire body 10 is made of the resin. However in other embodiments of the present invention, the body 10 includes other materials. By way of example and not by way of limitation, the ballast 40 may include iron or lead or other materials. In such an embodiment, the shell 11 of the body 10 may be made from the resin and the ballast 40 might be made from other materials, such as by way of example, again, iron, lead, etc.
In one embodiment of the present invention, the shell 11 making up portions 20 and 30 of the body 10 may be made entirely from the resin described above. Thus, in one embodiment, the resin is a 50-50 mixture by weight and/or by volume of polystyrene and calcium carbonate. The ballast portion 40 may be likewise made from the same resin formulation as well. In some embodiments of the present invention, the ballast 40 is made from CaCO3 rocks/pellets/particles, which in some embodiments, are pure CaCO3. The resin material may be utilized to hold the calcium carbonate rocks/pellets/particles in place.
An implementation of this embodiment shall now be described with reference to
In other embodiments of the present invention, the ballast 40 is pre-formed prior to insertion into the shell of the body 10, as shown in
A specific method of manufacturing the shell 11 of the body 10 according to the present invention will now be discussed. In the first embodiment of the invention, a clay template is made that represents the geometry of the production configuration of the body 10. In a first embodiment, the clay template may have the likeness of a well-known person and/or a well-known structure or article of manufacture, etc. By way of example and not by way of limitation, the clay template might have a spherical base portion to which is connected a head of a professional athlete, etc. Further by way of example, the clay template may have feet and/or hands and/or clothing as well. This clay template may then be placed in a flexible mold solution, the solution allowed to cure, thus forming a flexible mold around the clay template. However, in other embodiments of the invention, a rigid mold may be formed around the clay template. The clay template removed by cutting a hole or slit into the flexible mold so that the clay template may be removed. In the case of rigid molds, the mold may be split into two or more sections and separated so that the template may be removed. A predetermined amount of pre-cured resin may then be placed into the cavity of the flexible mold (or the cavity of the mold parts when the mold is placed together). The resin is then deposited on the interior surfaces of the mold cavity via a swirl or rotational molding method and permitted to harden.
In other embodiments of the invention, an injection molding technique may be used by injecting resin into a sectional mold to make the shell or a portion of the shell.
In the first embodiment of the invention, the thickness of the resin deposited onto the surface of the cavity is substantially constant, although in other embodiments of the present invention, swirl molding may be practiced so that the thicknesses are variable as with the embodiment shown in
Some embodiments of the body 10 may be practiced with portions extending outward past the curved surface 15 and/or extending inward past the curved surface 15. By way of example, some embodiments of the invention may have arms and/or legs and/or feet extending past the curved surface 15. Thus, embodiments of the present invention may be practiced with a variety of modeled human appendages and/or other body parts extending from the body 10. It is further noted that embodiments of the present invention may be practiced with oscillating bodies 10 of various sizes. By way of example, oscillating bodies 10 may be about 0.5 inches in height or smaller, about 1 inch in height, about 1.5 inches in height, about 2 inches in height, about 2.5 inches in height, about 3 inches in height, about 3.5 inches in height, about 4 inches in height, about 4.5 inches in height, about 5 inches in height, about 5.5 inches in height, about 6 inches in height, about 6.5 inches in height, about 7 inches in height, about 7.5 inches in height, about 8 inches in height, or about 8.5 inches in height or larger. Thus, bodies 10 according to the present invention may be practiced having heights anywhere in the range from about 0.25 inches to about 12 inches in increments of about 0.1 inches. Indeed, smaller and larger bodies 10 may be practiced as well. Thus, some embodiments of the invention may have life size heights of, by way of example, about 2, 3, 4, 5, 6 and 7 feet. Still further, oscillating bodies 10 having a radius of curvature r anywhere in the range of about 0.1 inches to about 15 inches in increments of about 0.01 inches may be used to practice the present invention. By way of example, bodies 10 having a radius of curvature of about 0.25, 0.5, 0.75, 1, 1.25, 1.5, 1.75, 2, 2.25, 2.5, 2.75, 3 and/or 3.25 inches may be used to practice the present invention. Still further, some embodiments of the present invention may be practiced having masses of about 0.05 kg or less, about 0.1 kg, about 0.15, 0.2, 0.25, 0.3, 0.35, 0.4, 0.45, 0.5, 0.55, 0.6, 0.65, 0.7, 0.75, 0.8, 0.85, 0.9, 0.95, 1.0 kgs, and/or about 1.05 kgs or more. Indeed, some embodiments may be practiced with any appropriate mass in the range from about 0.05 kg to about 3 kg in about 0.005 kg increments. Likewise, some embodiments of the invention may be practiced with a coefficient of oscillation of about 0.1 or less, about 0.15, 0.2, 0.25, 0.3, 0.35, 0.4, 0.45, 0.5, 0.55, 0.6, 0.65, 0.7, 0.75, 0.8, 0.85, 0.9, 0.95 or more and in any range therebetween in increments of about 0.01. Still further, the oscillating body according to the present invention may be configured to oscillate at about 0.1 hertz, about 0.2 hertz, about 0.3 hertz, 0.4 hertz, 0.5, 0.6, 0.7, 0.8, 0.9, 1.0, 1.1, 1.2, 1.3, 1.4, 1.5, 1.6, 1.7, 1.8, 1.9, 2.0, 2.1, 2.2, 2.3, 2.4, 2.5, 2.6, 2.7, 2.8, 2.9, 3.0, and/or about 3.1 hertz or more. Some embodiments may oscillate at a frequency anywhere within the range of about 0.1 hertz to about 5 hertz in increments of 0.05 hertz.
It will be understood that any method of molding that will result in a shell 11 for a body 10 according to the present invention and/or a completed body 10 according to the present invention may be utilized to practice the present invention.
In some embodiments of the invention, the oscillating body 10 may be displaced to a given angular displacement and held at that angle for a period of time, after which it is released to being oscillating. In some embodiments of the invention, the oscillating body 10 may be formed to have a surface 15 configured to first slide across the support surface 1000 and then begin to oscillate, while in other embodiments the present invention, the body 10 may be configured to slide while oscillating. In other embodiments, the oscillating body 10 may not slide and/or not substantially slide during and/or before oscillation.
Given the disclosure of the present invention, one versed in the art would appreciate that there may be other embodiments and modifications within the scope and spirit of the present invention. Accordingly, all modifications attainable by one versed in the art from the present disclosure are within the scope and spirit of the present invention are to be included as further embodiments of the present invention.
This application claims the benefit of U.S. provisional application No. 60/512,768, filed Oct. 21, 2003, which is incorporated herein by reference.
Number | Date | Country | |
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60512768 | Oct 2003 | US |