The invention relates to an oscillating-motor camshaft adjuster having a hydraulic valve that has two working ports.
DE 10 2006 012 733 B4 and DE 10 2006 012 775 B4 relate to an oscillating-motor camshaft adjuster having a hydraulic valve that has two working ports. These two working ports each have a standard opening axially adjacent to one another and an opening for the utilization of pressure peaks as a consequence of camshaft alternating torques. In this case, in order to adjust the camshaft, a hydraulic pressure can be introduced from a supply port to the working port that is to be loaded, whereas the working port that is to be relieved of pressure is guided to a tank port. The hydraulic valve is designed as a multiple port, multiple position valve in cartridge construction. Non-return valves, which are designed as band-shape, rings, are inserted on the inside of the carriage or central bolt. By means of these non-return valves, camshaft alternating torques are utilized in order to assist camshaft adjustment more rapidly and with a relatively low oil pressure. For this purpose, non-return valves open to utilize pressure peaks as a consequence of camshaft alternating torques and cover the openings to prevent back flow into the relieved port.
An object of an embodiment of the present invention is to provide an oscillating-motor camshaft adjuster that is controlled in a simple manner that allows tuning by electronic control means.
Briefly, an embodiment of the present invention provides an oscillating-motor camshaft adjuster which provides that, through software, camshaft alternating torque is utilized only in conditions where the torque is adequate and/or it is important to reduce flow consumption. If there is two step lift and the camshaft alternating torque is not adequate in low lift, software can position the spool to utilize some camshaft alternating torque while also tanking oil to speed up the phasing.
Additional advantages of the invention may be derived from the description and the drawings.
The present invention will hereinafter be described in conjunction with the appended drawing figures, wherein like reference numerals denote like elements, and
The ensuing detailed description provides exemplary embodiments only, and is not intended to limit the scope, applicability, or configuration of the invention. Rather, the ensuing detailed description of the exemplary embodiments will provide those skilled in the art with an enabling description for implementing an embodiment of the invention. It should be understood that various changes may be made in the function and arrangement of elements without departing from the spirit and scope of the invention as set forth in the appended claims.
A first working port A and a second working port B exit from hydraulic valve 3 to oscillating motor camshaft adjuster 4. Hydraulic valve 3 has four ports and five main functional positions and can thus be designated also as a 4/5-way valve with a blocking center position 7. The valve technically has seven states but positions 7, 7a and 7b are used for holding the relative position of the rotor to the stator with positions 7a and 7b allowing oil into ports B and A, respectively, as required to compensate for system leakage. Although the oil routing changes in functional position, the flow opening of the valve is variable by incremental position within a functional state.
In order to pivot the oscillating-motor camshaft adjuster 4 into the first direction of rotation 1, hydraulic valve 3 is found in one of the two positions 16 or 19, which are shown by the two boxes to the right of the center blocking position 7. In
In contrast, in positions 16 or 19, pressure chambers 5 assigned to the second working port B are relieved of pressure. In position 19, the second working port B is guided to tank 20 via the tank port T for this purpose. In the intermediate positions 7b and 16 between the center blocking position 7 up to position 19, pressure chambers 6 are loaded from the first working port A with a pressure that comes from the supply port P, but the second working port B is blocked from tank port T.
The reverse applies analogously. That is, in order to now pivot the oscillating-motor camshaft adjuster 4 into the second direction of rotation 2, hydraulic valve 3 is found in one of the two positions 18 or 15 which are shown by the two to the left of the center blocking position 7. In
In contrast, in positions 18 or 15, pressure chambers 6 assigned to the first working port A are relieved of pressure. In position 18, the first working port A is guided to tank 20 via the tank port T for this purpose. In the intermediate positions 15 and 7a between the blocking center position 7 and up to position 18, pressure chambers 5 are loaded from the second working port B with a pressure that comes from supply port P, but the first working port A is blocked from tank port T.
In the blocking center position 7, all four ports A, B, P, T are blocked. This position, as well as positions 7a and 7b (the adjacent positions), are used to hold the rotor in a constant position relative to the stator.
For this purpose, in position 7a, supply port P is connected to the second working port B, whereas the first working port A is blocked from the tank port T. In position 7a, interaction of interior land of the spool with the land of the cartridge or central valve bolt prevents the first working port A from being exposed to the supply port P. Therefore, in position 7a, the first working port A is prevented from being exposed to both the tank port T as well as the supply port P.
In position 7b, supply port P is connected to the first working port A, whereas the second working port B is blocked from the tank port T. In position 7b, interaction of interior land of the spool with the land of the cartridge or central valve bolt prevents the second working port B from being exposed to the supply port P. Therefore, in position 7b, the second working port B is prevented from being exposed to both the tank port T as well as the supply port P. Positions 7a and 7b provide the benefit of keeping the phaser full of oil with lower pump pressures. By blocking one working port from the supply port P, the supply port P can better fill the other working port.
In the two outermost positions 18 and 19 of hydraulic valve 3, the adjustment of the camshaft by loading one side of the vanes is accomplished by utilizing recirculated oil available as a result of camshaft alternating torques, in conjunction with oil introduced from supply port P. Pressure is relieved from the other side of the vanes by recirculating oil to the loading vanes and simultaneously tanking oil. For this purpose, in the outermost position 18, wherein a flow volume of hydraulic fluid coming from a non-return valve RSV-A assigned to the first working port A is made available to supply port P and B. Also in position 18, an additional A port that does not contain a non-return valve is allowed to exhaust to tank 20 via a tank port T for this purpose. In contrast, in position 19, wherein a flow volume of hydraulic fluid coming from a non-return valve RSV-B assigned to the first working port A is made available to supply port P and A. Also in position 19, an additional B port that does not contain a non-return valve is allowed to exhaust to tank 20 via a tank port T for this purpose.
Similarly, in positions 15 and 16 of hydraulic valve 3, the adjustment of the camshaft by loading one side of the vanes is accomplished by utilizing recirculated oil available as a result of camshaft alternating torques, in conjunction with oil introduced from supply port P. Different than positions 18 and 19, pressure is relieved from the other side of the vanes only by recirculating oil to the loading vanes. For this purpose, in position 15, wherein a flow volume of hydraulic fluid coming from a non-return valve RSV-A assigned to the first working port A is made available to supply port P and B. In contrast, in position 16, a flow volume of hydraulic fluid coming from a non-return valve RSV-B assigned to the second working port B is made available to supply port P and A. Positions 15 and 16 do not connect any port to tank.
In positions 15, 16, 18 and 19, this additional flow volume from working port A or B to be relieved of pressure is fed into the flow volume coming from an oil pump 12 at supply port P. The supply port P is connected via a pump non-return valve RSV-P to oil pump 12, which introduces the pressure to assist adjustment of the oscillating-motor camshaft adjuster 4. This pump non-return valve RSV-P in this case blocks the pressures in hydraulic valve 3, so that peak pressures coming from the working port A or B to be relieved of pressure can be made available to a greater fraction of the adjustment support than would be the case in an open oil pump line 14a, 14b.
Two narrow ribs or lands 31, 32 that run around spool 22 are provided axially between the two outer lands 23, 24. These circumferential ribs 31, 32 correspond to two annular webs 33, 34 extending from central bolt 27 radially to the inside. Two axial outer annular webs 35, 36 are also provided in addition to these two annular webs 33, 34. These four annular webs 33, 34, 35, 36 are formed, since five inner annular grooves 37, 38, 39, 40, 41 are hollowed out of the central bolt 27. Five port bores 60, 62, 64, 66, 68 which are drilled through the wall of central bolt 27 open into these five inner annular grooves 37, 38, 39, 40, 41. More than one bore per annular groove is possible depending upon flow requirements.
These five port bores 60, 62, 64, 66, 68, axially along the bolt from the electromagnet 17, form the following: a standard opening B belonging to the second working port B, an opening B1 belonging to the second working port B for utilizing the camshaft alternating torques, the supply port P, an opening A1 belonging to the first working port A for utilizing camshaft alternating torques, and A belonging to the first working port A. Thus, in each case, two openings A, A1 or B, B1 are provided on the two working ports A, B. The axial inner openings A1, B1 for utilizing camshaft alternating torques are provided by these. In contrast to the axially outer openings A, B that can be blocked from inside exclusively by outer lands 23, 24, the axially inner openings A1, B1 have band-shaped non-return valves RSV-A, RSV-B. Each of the band-shaped non-return valves RSV-A or RSV-B is inserted in an inner annular groove 40 or 38 radially inside the axially inner openings A1 or B1 of central bolt 27. According to the method described in DE 10 2006 012 733 B4, with non-return valves RSV-A, RSV-B, it is possible to provide a hydraulic pressure in the region of the supply port P, this pressure increasing in a short time to above the level of the hydraulic pressure in the hydraulic chambers 6 or 5 to be pressure-loaded, as a consequence of camshaft alternating torques. Then, from this supply port P, these hydraulic pressure peaks or this additional hydraulic fluid flow, together with the hydraulic pressure introduced to supply port P by oil pump 12, is made available to hydraulic chambers 6 or 5 to be loaded.
In addition, the band-shaped pump non-return valve RSV-P is provided in an inner annular groove 39. This pump non-return valve RSV-P is basically constructed in the same way as the two non-return valves RSV-A, RSV-B. However, this pump non-return valve RSV-P may have another response force.
In position 18 according to
Because of this, in this position 18, hydraulic fluid from the supply port P can reach the standard opening B belonging to the second working port B via the pump non-return valve RSV-P. The other two non-return valves RSV-A and RSV-B thus block the openings A1 and B1 against pressures from the supply port P and from the standard opening B belonging to the second working port B. In contrast, short-term peak pressures are transmitted from the opening A1 belonging to the first working port A by its non-return valve RSV-A as a consequence of the camshaft alternating torques. When the pressure relating to working port A is high due to cam torque, it is greater than the pressure P. RSV-A check valve then opens to flow oil from A while the P check valve (RSV-P) closes. In position 18, pressure from the first working port A is recirculated from A to B (via opening A1), the first working port A also vents to the tank port T (via standard opening A and flow surface 30).
Between position 15 shown in
Between position 7a shown in
While the blocking center position 7 shown in
Between position 7b shown in
Between position 16 shown in
One of the main benefits of the system described herein is that through software control of the hydraulic valve, Duty Cycle (or current) can be limited to only allow recirculation (positions 15 and 16) when there is adequate cam torque to achieve desired phase rates. It can also be limited to positions 15 and 16 if there is inadequate flow in the engine oil system and further loading is undesirable.
When cam torque is not adequate, such as in low lift mode of a two step lift system, then the software will allow use of positions 18 and 19 for phasing. High rpm's also do not allow enough time to make good use of cam torque pulses so using positions 18 and 19 can increasing phasing speeds at high rpm's if needed. The amount of flow opening to the tank port T and the valve travel positions where positions 18 and 19 start can be tailored for the application.
In the example of embodiment presented, the standard opening A or B and the opening A1 or B1 are combined in order to utilize camshaft alternating torques first outside central bolt 27 to working port A or B, respectively. In an alternative embodiment, it is also possible to combine standard opening A or B and opening A1 or B1 also inside central bolt 27 in order to utilize the camshaft alternating torques.
In another alternative embodiment, ball-type non-return valves can be used instead of band-shaped non-return valves. Thus, it is also possible, for example, to use ball-type non-return valves inside the hydraulic valve, as is demonstrated, for example, in DE 10 2007 012 967 B4. Ball-type non-return valves, in this case, however, do not absolutely need to be built into the central valve of a cartridge valve. For example, it is also possible to use ball-type non-return valves in a rotor and to design the spool as a central valve, which is disposed so that it can move coaxially and centrally inside the rotor hub.
Depending on the application conditions of the valve in each case, filters may also be provided in the direction of flow in front of one or more or even all ports, these filters protecting the contact surfaces between the spool and the central valve.
The utilization of camshaft alternating torques need not be provided for both directions of rotation. It is also possible to dispense with one of the two axially outermost positions 18 or 19. Accordingly, the camshaft alternating torques can then be used directly for more rapid adjustment only for one direction of rotation.
In an alternative embodiment, a utilization of the camshaft alternating torques can be provided also for both directions of rotation, whereby in this case, however, one of the circumventing non-return valves RSV-A, RSV-B will be omitted.
Further, any combination of positions is possible. For example, it is possible to eliminate one or more positions or states, or add one of more additional positions or states.
Another position may also be provided on the hydraulic valve, wherein self-centering mid-lock supplies a metered oil to A and B, where one side is exhausted until centered. The pin is exhausted allowing it to drop into the lock pin hole, locking the phaser in the mid-lock position. Mid-locking is presented, for example, in DE 10 2004 039 800 and DE 10 2009 022 869.1-13.
It should be pointed out that one or more tapered land(s) (such as shark fin shape) can be provided on the spool 22, the bolt 27, or both. Additionally, the land(s) can be tapered on just one side or on both sides of the land.
Other benefits of providing thin lands is that it allows shorter spool travel. Additionally, it allows better timing characteristics for controlling the valve proportionally. This is because it allows the stroke devoted to positions 7a to 7b to be shortened, allowing for quicker transfer from on direction to the other.
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The described embodiments only involve exemplary embodiments. A combination of the described features for the different embodiments is also possible. Additional features for the device parts belonging to the invention, particularly those which have not been described, can be derived from the geometries of the device parts shown in the drawings.
While specific embodiments of the invention have been shown and described, it is envisioned that those skilled in the art may devise various modifications without departing from the spirit d scope of the present invention. For example, the non-return valves can be designed as being ball or plate style non-return valves.