The technology relates to the field of loading and reloading ammunition cartridges. More specifically, the technology relates to an automated oscillating primer feed system for orienting primers in a proper position before they are inserted into a casing that will be loaded with gunpowder and a bullet to form a complete cartridge.
An ammunition cartridge typically includes a bullet (also called a projectile), a cylindrical casing or shell, a propellant (typically smokeless powder), and a primer. Generally, the bullet is cylindrical and has a hollow, round, or flat point on one end. The other end of the bullet is flat or boat-tailed, fits the casing, and is held by the forward open end of the casing until the bullet is fired. The rear end of the casing has a washer shaped round rim. The hole in the center of the rim houses the primer. In use, the cartridge is held within the chamber of the firearm. When the bullet is discharged by a pin impacting the primer (each time the trigger of the firearm is pulled), the firearm can eject the spent cartridge and (in the case of semi-automatic operation) loads another, fresh cartridge into the chamber of the firearm.
OEM manufacturers of ammunition load new ammunition cartridges with a primer, propellant and bullet and sell them to shooting sports participants.
Individuals who are shooting sports enthusiasts often prefer to load or reload their own cartridges instead of purchasing commercially made new cartridges. Accordingly, such persons may purchase new casings and load them or reload previously used casings. Loading and reloading allows the user to select the particular bullet, propellant and primer to suit the user's preferences. Reloading of spent casings with a new primer, powder and bullet is an economic alternative to purchasing new ammunition, and provides an enjoyable hobby.
A sequence of several steps is involved in reloading a spent cartridge. The sequence must be followed carefully in order to produce a usable, reloaded cartridge safely. The steps of reloading typically involve:
The reloading steps may be implemented using manual hand tools or manually activated or motorized presses.
The reloading of cartridges occurs in a succession of processing cycles. Each of the cycles includes a processing segment and a relocating segment. During the processing segment of each of the cycles, each of the casings is located at a stationary position at one of the processing stations where the steps of the reloading are performed. During the relocating segment of each cycle that follows the processing segment, all of the casings are moved simultaneously to the next stations. To do this, some reloaders include a rotating casing plate that holds the cartridges that are being processed. During the processing segment of each cycle, a spent casing is placed at a first processing station of the reloader and at other stations the casing is restored back to original specifications, propellant is added, a new primer is added, a bullet is added, and the casing is crimped to hold the bullet in place. After the processing segment of the cycle has been completed, and as the relocating segment of the cycle proceeds, the reloaded cartridge that was being processed at the final processing station is ejected from the reloader. At some of the processing stations, some of the steps can be performed manually or automatically or a combination of both.
Reloading equipment may include several processing stations arranged at fixed positions in a circle or a line. At each of the processing stations, one of the steps of the sequence is performed. As the casing is being subjected to each of the steps at the respective processing stations, other casings are typically being processed simultaneously to complete other steps of the sequence at the other processing stations.
One of the steps in the reloading process is the seating of primers in the primer pocket of a casing. Most primers employ a Boxer type construction, which is consists of two components—a cup and an anvil. The cup is on one end of the primer having rounded edges. The anvil is on the opposite end of the primer and has sharp 90 degrees corners. An explosive mixture is located between the cup and the anvil. The Boxer type primers are inserted into a cartridge anvil side first. Thus, it is important to make sure that primers are fed into a primer reloading press with the anvil side up to ensure proper insertion into cartridges.
There are several systems and processes for supplying primers to a reloading press known in the art. A “primer flipper” is a mechanical device consisting of a pan with grooves. Primers transferred into the pan from a primer package are oriented in a random fashion and the pan is then shaken by hand to flip primers such that their anvil side is facing up. Then, a lid is placed over the pan and the primers are transferred to an elongated primer feed tube through a very tedious manual operation, which involves inserting primers into the feed tube by hand one at a time. Some other more advanced primer feed systems known in the art utilize automatic feeding mechanisms wherein the primers are automatically fed into a primer feed tube after being properly positioned either by mechanical or automatic agitation of a feed pan. For example, such systems are described in U.S. Pat. Nos. 4,223,588 and 4,632,008.
However, these known systems and processes suffer from a number of drawbacks. For example, they still utilize a primer feed tube and do not provide for direct feed of primers into a reloading press. Additionally, these systems are not fully automated, still requiring manual operation steps and thus, are not as efficient. Yet further, the known systems do not provide for a continuous primer feed with a uniform feed rate, while at the same time ensuring proper positioning of the primers exiting the feed system.
Accordingly, it is an objective of the present technology to provide a system and process for feeding primers into a reloading press that provides for a continuous primer feed with uniform feed rate. It is also an objective to provide a system and process for feeding primers into a reloading press that is fully automated and highly efficient. It is further an objective of the present technology to ensure that the primers are properly positioned before entering a reloading press.
To accomplish these objectives, the present technology introduces an oscillating primer feed system. The feed system includes a feed bowl having a first end and a second end, an oscillation mechanism coupled to the feed bowl for imparting an oscillating movement to the feed bowl, and a feed ramp coupled to the second end of the feed bowl for supplying primers from the feed bowl to a cartridge reloading device. The feed system further includes at least one primer position sensor positioned adjacent the feed ramp, wherein the primer position sensor senses orientation of primers in the feed ramp and reports it to the primer feed system.
In certain embodiments, the feed bowl has a longitudinal axis and the oscillation mechanism actuates the feed bowl in a direction substantially perpendicular to the longitudinal axis of the feed bowl. In additional embodiments, the feed bowl has a longitudinal axis and includes a plurality of ribs extending substantially parallel to the longitudinal axis of the feed bowl. In further embodiments, the feed bowl includes at least one deflector extending substantially transversely to the plurality of ribs. In some cases, the oscillation mechanism is driven by an electric motor.
In certain embodiments, the feed bowl has an incline with the second end being lower than the first end. In some of those embodiments, the incline of the feed bowl is in a range of about 1 degree to about 10 degrees.
In additional embodiments, the feed ramp has a first end positioned adjacent the feed bowl and a second end positioned on an opposite end of the feed ramp, and wherein the feed ramp has an incline with the second end being lower than the first end. In some of those embodiments, the feed bowl is inclined at an angle that is smaller than an angle of the incline of the feed ramp. In further embodiments, the incline of the feed ramp is in a range of about 20 degrees to about 40 degrees.
In further embodiments of the primer feed system of the present invention, at least one primer load sensor is positioned adjacent the feed ramp, wherein the at least one primer load sensor senses a level of primer load in the feed ramp and generates a signal corresponding to the sensed primer load level.
In some embodiments, the primer feed system further includes an automatic shut-off mechanism that turns off the primer feed system in response to an improper primer position signal received from the primer position sensor.
The above-stated objective are further achieved by providing a primer feed system that includes a feed bowl having a first end and a second end, an oscillation mechanism coupled to the feed bowl for imparting an oscillating movement to the feed bowl, and a feed ramp coupled to the second end of the feed bowl for supplying primers from the feed bowl to a cartridge reloading device. The feed bowl has in incline with the second end being lower than the first end.
In this embodiment, the primer feed system includes a primer position sensor positioned adjacent the feed ramp, wherein the primer position sensor senses orientation of primers in the feed ramp and reports it to the primer feed system. In further embodiments, the system also has an automatic shut-off mechanism that turns off the primer feed system in response to an improper primer position signal received from the primer position sensor.
Yet another embodiment of the primer feed system of the present invention includes a feed bowl having a first end and a second end and a longitudinal axis, wherein the feed bowl has a plurality of ribs extending substantially parallel to the longitudinal axis of the feed bowl. The system further includes an oscillation mechanism coupled to the feed bowl that imparts an oscillating movement to the feed bowl in a direction substantially perpendicular to the longitudinal axis of the feed bowl, and a feed ramp coupled to the second end of the feed bowl for supplying primers from the feed bowl to a cartridge reloading device.
In certain embodiments, the oscillation mechanism includes a frame with at least one mounting platform slidably coupled to the frame, wherein the at least one mounting platform is coupled to the feed bowl. In some of those embodiments, the frame has at least one rail connected thereto, wherein the at least one mounting platform has a connector that slidably engages with the at least one rail to provide for the oscillating movement of the feed bowl.
Those skilled in the art will appreciate the many alterations possible to the presently described technology. The present technology is not limited to the embodiments and arrangements described above. Other objects of the present technology and its particular features and advantages will become more apparent from consideration of the following drawings and accompanying detailed description.
The following detailed description illustrates the technology by way of example, not by way of limitation of the principles of the invention. This description will enable one skilled in the art to make and use the technology, and describes several embodiments, adaptations, variations, alternatives and uses of the invention, including what is presently believed to be the best mode of carrying out the invention. One skilled in the art will recognize alternative variations and arrangements, and the present technology is not limited to those embodiments described hereafter.
Referring to the figures in detail and first to
As further shown in
The feed system (10) further includes an oscillation mechanism (20) positioned underneath the oscillating feed bowl (12), as shown in
Referring next to
Two mounting platforms (22) are attached to the bottom of the feed bowl (12), as shown in
The motor (30) is a DC motor of any suitable type known in the art. The motor preferably has an adjustable speed, which in one exemplary embodiment is between about 30 RPM to about 400 RPM, which translates to about 30 to 400 oscillations per minute. Desirably the motor provides about 120 RPM. The motor speed is adjustable either manually or automatically based on a size of primers being fed into the system (10). For example, if larger size primers are being used with the system (10), the motor can be adjusted to a faster speed to better facilitate the movement of the primers through the system. Other motor speeds may also be used with the system of the present invention if desired, depending on size and type of primers, as well as efficiency and speed of the feed system.
The motor (30) is coupled to a slider-crank mechanism that translates circular motion of the motor to reciprocating movement of the feed bowl 12. An annular hub (32) is mounted to the drive shaft of motor (30). A hinge pin (34) extends upwardly from the annular hub (32). Hinge pin (34), as seen in
When motor (30) is operated, it rotates the annular hub (32), which in turn moves hinge pin (34) in a circular path. This circular path movement is translated into reciprocating movement of the linkage (36) thereby providing oscillating movement of the feed bowl (12). When reciprocating movement of the linkage (36) is activated and the feed bowl (12) oscillates, the slotted connectors (24) slide on the linear rails (26).
It is noted that other suitable types of motors and oscillation mechanism components known to those skilled in the art may be utilized in accordance with the present invention.
Referring next to
The feed bowl (12) further includes a plurality of deflectors (44) positioned along the length of the bowl. The deflectors (44) extend across the feed bowl, extending from the sidewalls (50) nearly perpendicular to the plurality of ribs (42) but angled toward the second end (12b) of the bowl. The length of each deflector (44) is less than the width of the bowl (12) such that there is room for primers to move past each deflector and down the bowl towards the feed ramp (14). The deflectors extend from the sidewalls (50) of the feed bowl in an alternating fashion, as shown in
Referring back to
As shown in
The upper end (14a) of the feed ramp (14) has a width at its open end that is wider than opening (66). The width of the upper end (14a) of the feed ramp is sufficiently wide so that as the feed bowl (12) oscillates the opening (66) will always be adjacent a portion of the upper end (14a) of the feed ramp (14) and therefore able to release primers from the feed bowl (12) to the upper end (14a) of the feed ramp (14). The width of the upper end (14a) of the feed ramp (14) is tapered from its widest area at the open end adjacent the opening (66) to a narrower chute (14c) so as to funnel primers received in the upper end (14a) of the feed ramp (14) into the chute (14c). Chute (14c) has a width that is greater than the primer diameter. Preferably, the chute (14c) has a minimum width which is a primer diameter plus two times a standard manufacturing deviation, or more preferably, about 1.05 times to about 1.35 times the primer diameter.
Referring next to
Each of the sensors (72, 70) detect presence of primers at that particular location in the feed ramp (14) and generate a signal corresponding to whether primers are detected or not. A positive detection signal from the first primer load sensor (72) indicates that there is a sufficient number of primers in the feed ramp, which in turn signals the system to stop the oscillation mechanism and thus stop the primer feed into the ramp. A negative detection signal from the second primer load sensor (70) indicates low primer count in the feed ramp (14), which signals to the system operate the oscillation mechanism and thereby resume feeding the primers into the feed ramp. The sensors (72, 70) can either continuously monitor the presence of primers in the feed ramp or monitor in certain intervals of time.
The positioning of the first and second primer load sensors (72, 70) is chosen depending on the desirable high and low amount of primers in the feed ramp. For example, if the first sensor (72) is positioned closer to the first end (14a) of the feed ramp, the system will allow for a higher number of primers in the feed ramp before shutting off the primer feed. On the other hand, if the second sensor (70) is positioned closer to the second end (14b) of the feed ramp, the system will allow before resuming the primer feed.
The feed ramp further includes a primer position sensor (68), preferably placed downstream from the second primer load sensor (70) in the direction of the second end (14b) of the feed ramp. The primer position sensor (68) functions to sense whether primers in the feed ramp (14) are positioned in the correct top side-up orientation.
Preferably, the primer position sensor (68) is an inductive proximity sensor, which operates by using electromagnetic induction to detect metal objects in a non-contact way. In particular, as shown in
When the primers (54) are correctly oriented with their top side (58) facing up, as shown in
In other instances, as shown in
A distance between a bottom surface of the primer position sensor (68) and the top surface of the primers (54) is such that it can accommodate various sizes of primers used with the system. In some embodiments, the distance between the primer position sensor (68) and the primers (54) is adjustable, either manually or automatically, based on a size of primers used with the system. It is noted that other types of object detection sensors may be used as the primer position sensor (68) in accordance with the present invention.
In one embodiment, if the primer position sensor (68) senses an improperly oriented primer the primer position sensor (68) generates a signal which is different from a signal generated by the primer position sensor (68) when a properly oriented primer is sensed by the primer position sensor (68).
In one embodiment, the sensor (68) generate an output signal that triggers a system alarm alerting a user of the incorrectly positioned primer, and the user can manually shut down the primer feed system.
In another embodiment, the sensor (68) generate an output signal that automatically shuts down one or more of the primer feed system (10), the feed mechanism (16), and the associated reloading press.
Accordingly, the primer feed system of the present invention ensures that all primers fed into the cartridge press through the feed mechanism (16) are in a correct orientation to be inserted into cartridges.
While the present technology has been described with reference to particular embodiments and arrangements of parts, features, and the like, the present technology is not limited to these embodiments or arrangements. Indeed, many modifications and variations will be ascertainable to those of skill in the art, all of which are inferentially included in these teachings.
Number | Name | Date | Kind |
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2413047 | Huddleson | Dec 1946 | A |
2521842 | Foster | Sep 1950 | A |
3748950 | Huntington | Jul 1973 | A |
3973465 | Bachhuber | Aug 1976 | A |
4223588 | Simpson | Sep 1980 | A |
4632008 | Horner | Dec 1986 | A |
5335578 | Lorden | Aug 1994 | A |
5747718 | Bill | May 1998 | A |
7497155 | Koskela | Mar 2009 | B2 |
7552668 | Gonzalez | Jun 2009 | B1 |
9689651 | Lee | Jun 2017 | B1 |
9982982 | Pruett | May 2018 | B2 |
Entry |
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Dillon Primer Flip Tray (Printout of Dillon Primer Flip Tray offered at Dillon Precision Jan. 9, 2020). |
Dillon RF Auto Primer Filler (Printout of Dillon RF Auto Primer Filler offered at Dillon Precision Jan. 9, 2020). |
Lyman Primer Tray (Printout of Lyman Primer Tray offered at Cabel s Jan. 9, 2020). |
RCBS Primer Tray-2 (Printout of RCBS Primer Tray-2 offered at RCBS Jan. 9, 2020). |