In order to provide a better understanding of the present invention, a discussion of the stresses inherent in a threaded dental implant is provided below. Further, the following conventions are provided:
ri=thread minor diameter
re=thread major diameter
Distribution of the Load on the Helicoids
As shown in
The thread formed on the screw may be modeled as a helix, as shown in
Where α214 is the angle between the helix and the r plane, and H is the length of the screw.
The normal load pn on the portion of the helix under consideration may been seen as:
p
n
=F
1(r,z)
μp
n
=tgφF
1(r,z) (3.3)
where φ is the friction angle and [pn and μpn] are respectively directed according to the binormal and tangent to the helix with a r radius.
On the helix:
Thus, the forces on the differential area dA may be called:
pn dA and μ pn dA
which may be resolved along the axis of the left-handed ◯ frame to form the components:
dP
x
=p
n·(sin α+μ·cos α)·sin γ·dA
dP
y
=−p
n·(sin α+μ·cos α)·cos γ·dA
dP
z
=p
n·(cos α−μ·sin α)·dA (3.5)
Where the momentums with respect to the same axis may be expressed through the following relationships:
dM
x
=dM
xy
+dM
xz
dM
y
=dM
yx
+dM
yz
dM
z
=dM
zx
+DM
zy (3.6)
In which:
dM
xy
=−z·dP
y
dM
xz=γ·sin γ·dPz
dM
yz
=−r·cos γ·dPz
dM
yx
=z·dP
x
dM
zx
=−r·sin γ·dPx
dM
zy
=r·cos γdPy (3.7)
using the formulas (3.4), (3.5), (3.6), and (3.7), one can determine the equilibrium conditions of the screw in the corresponding matrixes:
which may be resolved once the load functions of (3.3) are identified.
Therefore, when a low value of the h/rm ratio (wherein rm is the mean thread radius) is assumed, the independence of pn from r may be postulated, and, therefore, by simplifying the normal loads of (3.3) results in the equation:
p
n
=F(z)
which is easily determinable, for the assigned geometrical-elastic parameters of the momentum, on the basis of simple congruency conditions of deformation components along the z axis of the screw and of the bolt. Adapting to this case the Klja{hacek over (c)}kin procedure, one can assume that for the dependence in the word, the concise formula:
that can be written as:
p
n
=k·cos h[m·(θ−γ)] (3.10)
following the (3.2) and based on the position:
Assuming k to be a constant and expressing m through the equation:
in which E1 and E2 represent the longitudinal elasticity modules of the materials constituting the screw and the bolt, respectively.
Taking into account (3.1), (3.8) and (3.10) and introducing the limits αi and αe instead of the correspondent ri and re we can obtain by integration the following:
where for the momentum M of (3.9) in an analogous way we conclude:
Therefore, concerning the constant k, it is clear that because of (3.13) the following results:
And then for the relation between M and the assigned P, the following relationship may be expressed:
in which appears the efficiency of the couple
which may be resolved by the substitution of I1, I2 and I3 which results in an function in terms of the geometric characteristics αi and αe and of the friction coefficient μ. When μ tends to be null it generates the obvious result η=1.
Therefore, using the (3.13) or the (3.15) we can substitute pn as expressed in (3.11) in one of the following:
From which it is possible to derive for γ=0.
For γ=θ we have the minimum value pnmin derived by:
Eccentricity of the Axial Resulting Stress
It is clear that as soon as at least one of the following conditions it is satisfied:
The component Pz that equilibrate the axial load applied to the stem of the pivot will not present a null momentum with respect to a whatsoever straight line which is parallel to the xy plane, from where the projection of the action in that plane of Pz will be uniquely identified, in addition to the distance:
that represents the translation of the straight line equation with respect to z
y=x·tg ψ
and therefore of the angle ψ, such that:
x
z=Δ·cos ψ
y
z=Δ·sin ψ
Obtainable using the simple equilibrium equation:
That immediately gives:
When one accounts for the integrals that appear in (3.19) and considering the (3.1), (3.4), (3.5), (3.8), (3.14), (3.16) and (3.17), one can obtain integrating:
having as a consequence:
So it is demonstrated the existence of the distance Δ and of the destabilizing couple −ΔP.
Actions in Absence of an External Momentum
What has been previously shown is valid when the screw is simultaneously subjected to the action of a load −P and of the momentum M, but it consent to infer rapidly the valid expressions when the screw is subjected only to an external load.
If in fact we speculate the presence of a couple −M1 such to interest the superficial element dA to the action of multiple units of load pn′ and μpn′ contained in the plane λ reported in
If the motion results assured by the condition M1>0 any possibility that −P alone could ensure motion by itself is excluded soon after that the momentum is absent; therefore, it will be enough to assess the inequality:
to which it is possible to arrive through the (3.6) and (3.7) as well as through the (3.5) that for this examined case are equal to:
dP′
x
=−p
n′·(μ·cos α−sin α)·sin γ·dA
dP′
y
=p
n′·(μ·cos α−sin α)·cos γdA
dP′
z
=p
n′·(cos α+μ·sin α)·dA
Obviously, it is possible to adopt the (3.10) even for the case under examination, and therefore it is possible to write the equation:
p′
n
=k′·cos h[m(θ−γ)]
in which, one more time for equilibrium conditions results:
By which the (3.24) is reduced in force of the (3.14) and (3.16) by the simple relation:
That gives back for αi=αe=α the well known condition:
μ>tgα (φ>α)
Therefore, if the (3.24) is satisfied, the most significant magnitudes characteristic of the examined problem, such as the p′nmax, Δ′, P′x, P′y, x′z,y′z, and so on, marked by an apex in order to be distinguished from the corresponding in the first scenario, can be directly deduced substituting −μ instead of μ.
Limiting ourselves to transcribe the equation relative to Δ′, namely the expression becomes:
it is possible to state, by confrontation with the (3.20), and for the condition Δ′<Δ, that the fastening phase needs to be reviewed regarding the flexion overload associated to it, which is more dangerous of the other, resulting for it more the maximal pressure as in the (3.18) that in this case are equal to:
If we really examine the condition of two (2) threads (n=2) that already satisfies a symmetric condition we have:
Therefore, the stress is the half of that associated to only one thread. For n=3 the stress will be a third (⅓) with respect to the one that is applied to the screw with one thread and so on for n number of threads.
It is known that in an osteointegrated screw implant, the reaction to an axial load, as an accumulation of all the specific pressures acting on the helicoids forming the surfaces delimiting the screw threads, it is not centered, but presents a finite arm also in the presence of an infinite number of threads. This arm, for the axial acting load, represents a flexing momentum causing a flexing stress that is added to the axial load determining undesirable axial deviations at first only temporary and elastic, but that with a persistent load becomes permanent. Implants nowadays on the market are made with 2 threads, and are characterized by a distribution of the load on the two helicoids that even though are generating a symmetry of the resulting arms (3.27) are not able to preserve the obtained symmetry in the presence of external forces acting outside the joining of the two resultants. Therefore, the aforementioned implants give rise to new flexion that creates other dissymmetries determining further increments of contact pressure on the helicoids. This system of osteointegrated implant with an “eliminated reactive dissymmetry” (ERD) by being constituted from a single “articulated” thread, which presents two or more load bearing helicoids, is able to highly reduce the specific contact pressures that are unloaded on the threads. Additionally, it guarantees that the reactions to the external centered load will be centered on the vertexes of a polygon in which a further external load will not result in flexions by keeping its symmetry. The proposed configuration of the implant is represented in
The articulation is represented by the following in
The radiuses r′ and re′ are different from ri so that the single thread can acquire more strength since the third power of its length influences its fragility against the square its thickness, therefore smaller length results in more strength than it would be possible to achieve with a variation of the square of its thickness. With regards to
With this implant configuration it is understandable that in the presence of 4 load bearing helicoids if we vary the angle θ we can bring to perfect symmetry the 4 reactions of the relative helicoids positioning them symmetrically in couples and obtaining in the final straight surface a quadrangle in which eventual not centered actions do not result in undesirable flexions. The arms Δ1, Δ2, Δ3, Δ4, in the Cartesian reference Oxy reported in the
In
If we overlap the first helicoid with the origin of the polar reference {right arrow over (OX)}, with generator
φ
and vector radius
Δ′AB=0.18202 mm.
Regarding the second helicoid
Because the angles θo which appear in table A relative to the helicoids
In fact, if we lower the axial quota of the helicoid
On the other hand, a solution of one or two load bearing helicoids (thread with one or two spires) presents dissymmetries that in the first case (1 spire) is equal to its relative delta, and in the second case (2 spires) positioning the reactions on a diameter offers the possibility of flexions with a flexion plane which is perpendicular (normal) to the joining of the two arms.
The different shape of the threads of the implant screw with respect to that of the mother-screw (represented by bone tissue) yield to the different intrinsic resistance of the two materials (screw and bone tissue) and to the different deformability, which is linked to the different elastic modules. The outline of the implant screw thread that we propose will be always undertaking a thickness that is inferior to that of the mother-screw which is constituted by the bone structure around the implant in the way that an external load will provoke a similar reaction in the two structures.
In
In
In
For the screw:
For the bone tissue:
Equalizing and simplifying we obtain:
Putting for ease the following:
than we have:
If we take into consideration the (1) and (2) we have:
from which we can calculate that, taking into consideration the (3.33), the position x taken by the threaded coupling is a function of the radiuses re and ri and also of the thickness h1 and h2 which relates the different tension capacity of the materials chosen for the implant and the bone itself.
Application
Examining numerous implants we have found the following data:
r
e=1.9÷2.5 mm
r
i=1.4÷2.0 mm
From which results the relation:
If we assign to a titanium screw:
E
1=11,000 kp/mm (3.36)
and for the bone mother-screw:
E
2=1,550 kp/mm (3.37)
and imposing the wide field for the for the relation between the height of the threads h1 and h2 of
h
2
/h
1=1÷2 (3.38)
and because the (2) gives for the extreme values of (3) and (11):
With a variability field of k that when it is substituted in the (3.34) it will provide for the relation
the following field:
And by being very restricted the variability field of x it does not appear wrong to assume as likely and with good approximation the mean value:
which itself confirms what we anticipated in the introduction. This data let us also declare that because the mother-screw (bone tissue) is more fragile (E2=1,550 kp/mm2) with respect to the screw (E1=11,000 kp/mm2) the contact between the two helicoids can not happen past the halfway of the depth of the thread (re−ri).
Therefore, accepting the mean value (3.40) the (3.33) will provide:
Substituting in (3.28)
with re=2.5 and ri=2 (those values are relative to known and commercially available implants), we have the following:
with h2+h1=h we can obtain the following:
Whereas for example, if we want to amplify the field relative to the elasticity modules of the implant and of the bone using a screw of different material (metallic or not metallic) which may have a different modulus of elasticity from the previous one, on a bone with weaker module of elasticity, for example substitute in 3.36 and 3.37, E′=25,000 and E=1,000, the relationship
shown in 3.41 becomes 1.753 with the heights in 3.42 equal to h1=0.363 and h2=0.637. This shows how by increasing the difference between the elastic characteristics of the implant and that of the bone
it is necessary to increase accordingly the thickness of the mother screw.
The equation 3.42 points out the urgency to differentiate the thickness of the screw and of the mother-screw (bone tissue) threads according to the amount of depth of the thread (re−ri) and the different elasticity of the implant E1 and of the bone E2.
This invention will make a better use of the tension capacity of either materials (the implant and the bone). In fact, the (3.42) offer the greatest thickness h2 to the bone, which has less tension capacity, and the smallest thickness h1 to the implant, which obviously has the greatest tension capacity.
The proposed solution may include a thread with integrated surface configuration which forms a “macrostructure” of the fixture that can ensure an augmented surface of contact between bone and implant.
The proposed solution may include a thread with an integrated surface configuration which forms a “macrostructure” of the fixture that can ensure a better distribution of the chewing load with respect to implant screws having one or more threads.
The proposed solution may include a thread with an integrated surface configuration which forms a “macrostructure” of the fixture that can reduce the appearance of compressive peaks which could favor bone absorption.
The proposed solution of innovative threaded coupling may be useful in all those orthopedic cases in which the joining of the prosthesis is secured by traditional thread couplings. Additionally, the proposed solution may be used in all those mechanic, hydraulic, bioengineering occasions in which the classical thread coupling could determine anomalies in the function because of loading dissymmetries.
The proposed solution for the connection between the abutment (prosthesis pillar) and the implant ensures a better distribution of the occlusal load on the screw itself that reduces the stress among the various implant-prosthetic components.
The proposed solution has the advantage that if we associate to the different helicoids that define the geometric profile of the thread with integrated surface its own global angle θ, then the terminal truncation offers a gradual engagement when one inserts the implant screw in the bone to create a self threading implant screw.
Fixtures with one thread with an integrated surface can greatly reduce the specific contact pressures between bone and implant with the advantage of better distribution of occlusal forces. This condition augmenting greatly the contact surface between the bone and the implant favors the implant stability augmenting the osteointegration process.
All of the aforementioned points are valid for the external configuration of the implant screw as well as for the internal connection with the prosthetic internal abutment. The proposed solution, also with respect to an eventual solution with two or more threads, ensures a further improvement of the superficial distribution of the force transference of the fixture on the surrounding bone tissue.
The proposed implant, as we have demonstrated, eliminates to the root all the inconveniences of currently used threads such as: the dissymmetry of the distribution of the stress and therefore the rise of bending momentums that deflect the longitudinal axis of the implant; the elevated specific stresses; the unjustified thickness assigned to the threads of the screw and mother screw. It is also characterized by having the same type of thread (with all the relative advantages) for the connecting part between the implant and the crown. In fact, the connection of the crown is usually screwed inside the implant with a normal thread that produces all the disadvantages previously discussed. Therefore, it is clear the necessity to provide also for this innovative coupling the eligible articulated profile previously described. It is the case to note that with two traditional threads, one for the implant and one for the crown, the reaction of the eccentricity may be doubled, doubling all the inconveniences that may derive. Therefore, the innovative implant proposed has, for the implant part (external thread) and for the crown (internal thread), the articulated thread.
The knowledge of the loads on osteointegrated implants has been always directed toward fixtures with one thread neglecting some of the biomechanical aspects. Only an accurate knowledge of the dissymmetry phenomenon and of those factors determining it can induce to modify the morphology of the single threaded screws. Therefore, the proposed invention can not be attributable to any prior art or intuition, but arises from accurate evaluations.
Number | Date | Country | Kind |
---|---|---|---|
NA2006A000075 | Jun 2006 | IT | national |