Certain preferred embodiments of the present invention will hereinafter be described in detail, by way of example only, with reference to the accompanying drawings, in which:
Reference is now made to
In the figure, “Fr” represents a forward propelled direction of a boat to which is applied the outboard engine unit of the present invention, while “Rr” represents a rearward direction opposite from the forward propelled direction of the boat.
Example external appearance of the outboard engine unit 1 is shown in the side view of
Engine 5 is accommodated and supported within an upper area of the engine room 2i, defined by the upper and lower covers 2 and 20, via an engine mount case (i.e., engine support structure) 6 disposed within the lower cover 20. The engine 5, which is in the form of a so-called vertical engine having a vertically-oriented crankshaft 5f, is a four-stroke engine with a plurality of cylinders (e.g., four cylinders in the instant embodiment) 5d that are disposed in a vertical arrangement.
The engine 5 includes a front crankcase 5a, intermediate cylinder block 5b, rear cylinder head 5c, etc. Exhaust directed downward from the cylinder head 5c sequentially passes through an exhaust passageway in the engine mount case 6, exhaust pipe 7 downstream of the engine mount case 6, lower space in the lower cover 20, extension case 3 and then gear case 4, so that it is ultimately discharged, as main exhaust, into the outside water through a center region of a screw 14.
A plurality of cylinders 5d are provided in the cylinder block 5b—in the instant embodiment, four horizontally-oriented cylinders 5d are disposed in a vertical arrangement—, and a plurality of combustion chambers 5e, openable and closeable with air intake and exhaust valves, are provided in the cylinder head 5c.
In a ride-side section of the cylinder block 5b, there is accommodated an electric component box 8 containing a circuit board for performing control of an engine ignition device and fuel injection device. Further, an intake silencer 9 is provided in front of the electric component box 8 and extends along a side of the crankcase 5a to a region in front of the crankcase 5a, and a power generator (A.C. generator) 10 is disposed over the engine 5.
The crankshaft 5f extending vertically through the interior of the crankcase 5a of the engine 5 has its lower end portion connected to a vertical drive shaft 12, and the drive shaft 12 is connected at its lower end portion connected to a gear transmission mechanism 13 accommodated in the gear case 4. The gear transmission mechanism 13 transmits power, delivered from the drive shaft 12, to a horizontal driven shaft 13a provided in the gear case 4 in a front-end orientation. Rear end portion of the driven shaft 13a projects rearwardly beyond the rear end of the gear case 4, and a propeller 14 is fixed to the rear end portion of the driven shaft 13a. The propeller 14 is driven by the power of the engine 5, and switching is made, via a pair of dog clutches, between forward and reverse rotating directions of the propeller 14 so that a forward or rearward propelling force can be obtained as desired.
Exhaust from the above-mentioned main exhaust pipe 7 is directed downward as indicated by arrow (a) and then discharged to the outside through the center region of the screw 14, and a portion of the exhaust is discharged to an outside region posterior to the outboard engine unit 1 as indicated by arrow (b). Exhaust passageway is provided in the mount case 6 adjacent to the main exhaust pipe 7, and an auxiliary exhaust port or pipe 15 is provided adjacent to a downstream outlet of the main exhaust pipe 7. The auxiliary exhaust pipe 15, which is formed of vinyl chloride and rubber, extends in the interior of the engine mount case 6 while being bent rearwardly and opens to the outside through a wall of the lower cover 20 to discharge the exhaust to an outside region posterior to the outboard engine unit 1 as indicated by arrow (b).
The lower cover (assembly) 20 has a water pilot hole section 16 provided therein and having a hole formed therein to open to the outside, and the water pilot hole section 16 discharges a portion of engine cooling water to the outside (downwardly from the lower cover 20) to permit a visual check as to whether the cooling water is appropriately flowing to an engine cooling section.
Stern bracket 17 is supported on a front end portion of the outboard engine unit 1 via a swivel case 18. Reference numerals 18a and 18b represent mount rubbers for supporting the swivel case 18, 5g an oil pan, and 5h an ignition plug.
Referring now to
The following paragraphs describe an example construction of the lower cover (assembly) 20, with primary reference to
The lower cover 20 comprises left and right cover halves 21 and 25 each having a semi-oval shape as viewed in plan. Upper half sections 21a and 25a of the left and right lower cover halves 21 and 25 are elongated in shape in the front-rear direction of the unit 1, and lower half sections 21c and 25c of the left and right lower cover halves 21 and 25 have shorter lengths, in the front-rear direction, than the upper half sections 21a and 25a. More specifically, front portions of the lower half sections 21c and 25c of the left and right lower cover halves 21 and 25 are recessed rearwardly, and front portions 21d and 25d of the upper half sections 21a and 25a projected forwardly. The left and right lower cover halves 21 and 25 also have engaging portions in the form of grooves (only the groove 21e of the left cover half 21 is shown in
As further shown in
Further, the front portion 25b of the upper section 25a of the right cover half 25 is recessed downwardly, and a harness cover 22 is put on and integrally secured to the recessed part of the front portion 25b to provide the complete right cover half 25.
In
The left and right cover halves 21 and 25 of the lower cover 20 have rear upper abutting (joining) portions that are joined to the rear bracket 30 as will be later detailed.
The following paragraphs describe the rear bracket 30 and how the rear portions of the left and right cover halves 21 and 25 of the lower cover (assembly) 20 are mounted and supported, with reference to the above-mentioned figures.
The rear bracket 30 is provided for attaching the respective rear upper portions of the left and right cover halves 21 and 25 relative to the engine. Piping of the auxiliary exhaust port 15 and water pilot hole section 16 are exposed on the inner (or reverse) surface of the rear bracket 30.
The rear bracket 30 is elongated in shape in a vertical direction of the outboard engine unit 1. Body 31 of the rear bracket 30 is generally in the form of a plate having a gently-curved or downwardly-tapered lower half section, as viewed from the back (see
The plate-shaped body 31 of the rear bracket 30 has a vertically-intermediate recessed portion 31a that bulges forward (i.e., inwardly) as clearly seen in
Intermediate section 32b that is formed as a base of the left and right mounting arm sections 32 has left and right vertically-projecting portions 32c formed integrally therewith at opposite ends thereof. Cross holding section 32d extends between the projecting portions 32c, and mounting nuts 33 are embedded in opposite end portions of the holding section 32d. Hinge support portions 32e of the lock operation arm are provided, on an upper outer surface area of the plate-shaped body 31, for supporting a pivotal base of the operation arm 40.
Grooves 34 recessed inwardly in the width direction of the plate-shaped body 31 are provided in and along opposite side edges of the body 31, and the width of the recessed grooves 34 is slightly greater than the thickness of the cover halves 21 and 25.
Further, the plate-shaped body 31 has a bolt hole 35 formed in its lower end portion 31b, and a mounting boss portion 36 is provided integrally on an inner surface area of the body 31 corresponding in position to the bolt hole 35. Nut 37 is embedded in and fixed, by welding or otherwise, to the inner surface of the mounting boss portion 36.
The above-mentioned operation arm 40, operation lever 40b and shaft 40c, which are all provided on the rear bracket 30, together constitute a lock device of the engine cover 2 in conjunction with a locking hook 2b on the engine cover 2.
Hole 38 for mounting the auxiliary exhaust port or pipe 15 is formed in the plate-shaped body 31 beneath the above-mentioned recessed portion 31a, and a hole 39 for mounting the water pilot hole section 16 is formed beneath the mounting hole 38. The auxiliary-exhaust-pipe mounting hole 38 has a greater diameter than the water-pilot-section mounting hole 39. As seen from
The auxiliary exhaust port 15 has an upstream portion 15a located adjacent to the inner surface of the plate-shaped body 31, and an upstream-end opening portion having a flange 15b. The flange 15b abuts against an area of the body's inner surface around the auxiliary-exhaust-pipe mounting hole 38. Further, a tube 16a of the water pilot hole section 16 is indicated by broken lines in
Now, with reference to
As shown in
In the aforementioned manner, the rear bracket 30 is attached to (i.e., mounted and supported on) the rear surface of the engine 5. The rear bracket 30 may be attached the rear surface of the engine mount case 6 rather than to the engine 5.
Vertically-elongated engaging sections 121 and 125, each having a relatively small width in the left-right direction of the unit 1, are provided, in opposed (left-right symmetrical) relation to each other, above respective abuttingly-joining edges 121c and 125c of the left and right cover halves 21 and 25. Further, mounting bosses 121a and 125a, having horizontal mounting holes 121b and 125b formed therethrough, are provided to project vertically from opposed upper end portions of the engaging sections 121 and 125; the mounting bosses 121a and 125a are located in left-right symmetrical relation to each other.
The abuttingly-joining edges 121c and 125c of the left and right cover halves 21 and 25 are abutted against each other, and the side edges of the engaging sections 121 and 125 are fittingly engaged in the recessed grooves 34 formed in the left and right side edges of the plate-shaped body 31 of the rear bracket 30 (see
The mounting bosses 121a and 125a, provided on the upper end portions of the engaging sections 121 and 125, are abutted against the corresponding vertically-projecting portions 32c formed on an upper surface region of the rear bracket 30. Then, bolts 43 are inserted in mounting holes 121b and 125b of the mounting bosses 121a and 125a laterally from the outer ends of the bosses 121a and 125a, and screwed in the mounting nuts 33. In this manner, the mounting bosses 121a and 125a are fixed to left and right upper end portions of the rear bracket 30, so that upper end portions of the left and right cover halves 21 and 25 are attached to (i.e., mounted and supported on) the bracket 30.
Decorative bolt is passed through a mounting hole formed in a lower end portion of the bracket body 31, and mounting holes 31k formed near the lower ends of the engaging sections 121 and 125 of the cover halves 21 and 25 (only the mounting hole 31k of the left cover half 21 is visible in
In the instant embodiment constructed in the above-described manner, only the body 31 of the bracket 30 is exposed on the rear surfaces of the upper cover and lower cover 20, and elements for mounting the various components to the engine 5 and left and right cover halves 21 and 25 are hidden by the covers.
Joining seat portions 121d and 125d are provided on and project from lower portions of the engaging sections 121 and 125 in horizontally opposed and overlapping relation to each other. One of the joining seat portions 121d is formed as a recessed portion bent inwardly into the engine room, and the other of the joining seat portions 125d has a wall thickness corresponding to the recessed depth of the one joining seat portion 121d. These joining seat portions 121d and 125d have respective outer surfaces lying flush with each other.
As shown in (a) of
The joining seat portions 121d and 125d are initially positioned to partly overlap with each other in the front-rear direction of the unit 1 and to be displaced from each other in the left-right direction of the unit 1; thus, the tapering hole portions 121e and 125e are initially displaced from each other in the left-right direction, as shown in (a) of
The bolt 44 is inserted through the hole 39 formed in a lower end portion of the plate-shaped body 31 of the bracket 30 so that the bolt's threaded portion 44a is loosely passed through the holes 121f and 125f of the joining seat portions 121d and 125d and then screwed into the nut 37 fixed, by welding or otherwise, to the mounting boss portion 36 fixedly provided on an inner surface area of the body 31. The nut 37 functions as a fixed threaded member.
As the screwing, into the nut or fixed threaded member 37, of the bolt 44 progresses, the greater-diameter portion 44b of the bolt 44 reaches the tapering hole portion 121e of the inner joining seat portion 121d by way of the tapering hole portion 125e of the outer joining seat portion 125d, so that the two seat portions 121d and 125d are gradually drawn closer to each other through aligning action. Ultimately, the engaging sections 121 and 125 are coupled together in the lower end portion of the bracket 30 with the holes 12 if and 125f held in axial alignment and seat portions 121d and 125d held in face-to-face abutted relation to each other, as shown in (b) of
As shown in
In
Because the auxiliary exhaust port 15 and water pilot hole section 16 are provided in the rear bracket 30, supporting the lower cover 20, as described above, the instant embodiment can eliminate the need to detach the piping of the auxiliary exhaust port 15, water pilot hole section 16, sealing members, etc. from the lower cover 20 when the lower cover 20 is to be detached for desired work. Thus, in the instant embodiment, no operation for re-attaching the piping of the auxiliary exhaust port 15, water pilot hole section 16, sealing members, etc. is required after the desired work. Therefore, even in the case where the auxiliary exhaust port 15, water pilot hole section 16 are provided, it is only necessary to perform operation for detaching the lower cover 20 for desired work.
Further, in the instant embodiment, the left and right cover halves 21, 25 of the lower cover 20 are mounted and supported on the rear bracket 30 independently of each other. Thus, even when one of the left and right cover halves 21 or 25 is detached from the bracket 30, the other of the left and right cover halves 25 or 21 is still kept attached to the rear bracket 30, which can facilitate the detachment of the one cover half and subsequent re-attachment of the one cover half.
In
Further, when checking etc. of the ignition plugs, disposed in a vertical arrangement in correspondence with the cylinders, is to be performed with the engine cover 2 removed, it would be difficult to check some of the plugs, located in a lower position in the vertical arrangement, due to the presence of the lower cover. However, detaching the lid 26 can facilitate such plug checking.
The crankcase 5a of the engine 5 is located in a front area of the engine room 2i, the cylinder block 5b in a middle area f the engine room 2i, and the cylinder head 5c and cylinder head cover (not shown) are located in a rear area of the engine room 2i.
Centerline L2 of the cylinder 5d in the cylinder block 5b, extending in the front-rear direction of the outboard engine unit 1, is displaced or offset from a centerline L1 of the unit 1, extending centrally across the width of the unit 1, by a distance D toward the left or port side of the unit 1 (right side in
As seen in
Thus, the engine 5, including the cylinder head 5c, is offset toward the left or port side of the unit 1 (right side in
Hole 53c for mounting therein the ignition plug 140, communicating with the combustion chamber 5e, is formed in the cylinder head 5c to extend obliquely rearwardly in the greater space 4a, and the ignition plug 140 is passed through the hole 53c.
The ignition plug 140 includes an electrode section 140a provided at its distal end and located within the combustion chamber 5e, and a shaft-shaped body 140b having an insulating material and extending obliquely upward through the mounting hole 53c. Terminal provided at the top of the shaft-shaped body 140b is connected, via a high-tension cord, to a terminal provided within a cap-shaped head section 141, and it is supplied with electric power from the terminal within the head section 141.
The plug's head section 141 projecting outward from the cylinder head 5c is located in an L-shaped space 53e defined between an exhaust passage portion 53d in the cylinder head 5c and the ceiling of the cylinder head 5c (i.e., surface abutted against the cylinder head cover). The head section 141 faces, or is oriented toward, a starboard- or right-side (left-side in the figure) rear surface 20a, but it is never oriented toward the rear joint section where the left and right cover halves 21 and 25 are joined together via the rear bracket 23. Axis line L3 of the ignition plug 140 and mounting hole 53c are oriented toward a starboard- or right-side rear region displaced from the rear bracket 31.
Recessed section 142 is formed in an upper region of the rear surface 135 (
The recessed section 142 is in the form of an upwardly-opening recess provided to correspond to the above-mentioned axis line L3 of the ignition plug 140, i.e. a direction in which the ignition plug 140 is to be pulled out from the hole 53c and hence the cover half 25 (i.e., “pulled-out direction” of the plug 140). As seen in
The recessed section 142 opens upwardly, as noted above, with its left and right upper edges merging with a rear upper edge of the cover half 25, and this recessed section 142 is openable and closeable with the above-mentioned lid 26 corresponding in shape to the recessed section 142.
As seen in
Supporting stay 144 is provided on the inner surface of the right cover half 25 adjacent to the outer edge of the recessed section 142, and the supporting stay 144 has a mounting screw hole 144a. Bolt 45 is passed through the mounting hole 26d of the lid 26 into threaded engagement with the mounting screw hole 144a, to thereby fix the lid 26 to the recessed section 142 in a closed position. In
The lid 26 can be detached from the recessed section 142 by removing the upper or engine cover 2 and bolt 45, as illustrated in
The ignition plug 140, which has its axis line L3 orientated toward the recessed section 142, can be pulled out from the recessed section 142 as indicated by arrow (c). Because the space 4a is relatively great, not only the ignition plug 140 can be inserted to and pulled out from the hole 53c with ease, but also the exhaust passage portion 53d of the cylinder head 5c etc. can be installed in position with ease.
Further, because the left and right cover halves 21 and 25 are attached at their respective upper portions to the rear bracket 30 and because the bracket 30 is not located in the direction where the ignition plug 140 is to be inserted to and pulled out from the hole 53c (i.e., the inserted/pulled-out direction of the plug 140 does not correspond to the location of the rear bracket 30), the insertion/removal of the plug 140 will never be interfered with by the presence of the rear bracket 30.
The above-described lower-cover mounting construction is suitably applicable to lower covers of outboard engine units. Further, the above-described positioning and orientation of the ignition plug, the recessed section for maintenance of the plug and the lid for opening/closing the recessed section are suitably applicable to outboard engine units.
Obviously, various minor changes and modifications of the present invention are possible in light of the above teaching. It is therefore to be understood that within the scope of the appended claims the invention may be practiced otherwise than as specifically described.
Number | Date | Country | Kind |
---|---|---|---|
2006-127504 | May 2006 | JP | national |
2006-127667 | May 2006 | JP | national |