1. Field of the Invention
The present invention relates to an outboard motor including an intake path to direct external air to an engine, and to a watercraft including the outboard motor.
2. Description of the Related Art
To cool a flywheel magnet generator (hereinafter referred to as “a generator”) attached to a crankshaft of an engine, a method of attaching a fan to a position above a flywheel rotor of the generator has been conventionally known (see Japan Laid-open Patent Application Publication No. 2004-239156).
On the other hand, to ventilate the interior of an engine cover that accommodates the engine, a method of attaching a fan to the crankshaft of the engine has been known (see Japan Laid-open Patent Application Publication No. 2010-138856).
However, in the methods disclosed in Japan Laid-open Patent Application Publications Nos. 2004-239156 and 2010-138856, a single fan cannot perform both cooling of the generator and ventilation of the interior of the engine cover.
Preferred embodiments of the present invention provide an outboard motor including a single fan that is capable of both cooling a flywheel magnet generator and ventilating an interior of an engine cover, and a watercraft including the outboard motor.
An outboard motor according to a preferred embodiment of the present invention includes an engine, a flywheel magnet generator, a fan, and a cover member. The engine includes a crankshaft extending in a vertical direction. The flywheel magnet generator includes a flywheel rotor, a core, and a coil. The flywheel rotor is attached to an end of the crankshaft. The core and the coil are disposed between the flywheel rotor and the engine. The fan is attached to the flywheel rotor. The cover member is disposed above the fan. The cover member includes a first suction port that sucks in air from above the cover member. The flywheel rotor includes a second suction port that sucks in air from below the flywheel rotor. The fan includes a first ventilation path and a second ventilation path. The first ventilation path radially outwardly releases the air sucked in through the first suction port, whereas the second ventilation path radially outwardly releases the air sucked in through the second suction port.
According to preferred embodiments of the present invention, it is possible to provide an outboard motor including a single fan that is capable of both cooling a flywheel magnet generator and ventilating the interior of an engine cover, and a watercraft including the outboard motor.
The above and other elements, features, steps, characteristics and advantages of the present invention will become more apparent from the following detailed description of the preferred embodiments with reference to the attached drawings.
Preferred embodiments of the present invention will now be explained with reference to the drawings. It will be apparent to those skilled in the art from this disclosure that the following descriptions of the preferred embodiments are provided for illustration only and not for the purpose of limiting the present invention as defined by the appended claims and their equivalents.
Preferred embodiments will be hereinafter explained with reference to the attached drawings.
The outboard motor 100 is used as a propulsion device for the hull 200. The outboard motor 100 is attached to a rear end of the hull 200. The outboard motor 100 includes an engine 10, a flywheel magnet generator 20, a fan 30, an engine cover 40, a drive shaft 50, a shift mechanism 60, a propeller shaft 70, a propeller 80, and a bracket 90.
The engine 10 is preferably a V-type eight-cylinder engine, for example, that burns fuel to generate a driving force. The engine 10 is accommodated in an engine compartment 40S within the engine cover 40.
The engine 10 includes a throttle body 11, a crankshaft 12, four first cylinders 13, four second cylinders 14, a first head cover 15, and a second head cover 16. The crankshaft 12 extends in an up-and-down direction. The four first cylinders 13 are overlapped one above another, and obliquely extend rearward and leftward of the crankshaft 12. The four second cylinders 14 are overlapped one above another, and obliquely extend rearward and rightward of the crankshaft 12. Each of the first and second head covers 15 and 16 defines an exterior portion of the engine 10. The first head cover 15 is disposed rearward and leftward of the four first cylinders 13. The second head cover 16 is disposed rearward and rightward of the four second cylinders 14. In the present preferred embodiment, “right” and “left” are terms defined with reference to a right-and-left center line CL (see
As shown in
The flywheel magnet generator 20 is preferably an AC generator that defines and functions as an auxiliary machine for the engine 10. The flywheel magnet generator 20 includes a flywheel rotor 21 and a stator 22. The construction of the flywheel magnet generator 20 will be described below.
The fan 30 is disposed above the flywheel magnet generator 20. The fan 30 is configured to suck in air from below after the air passes through the flywheel magnet generator 20 and also suck in air inside the engine compartment 40S from above. The fan 30 releases the air sucked therein. The construction of the fan 30 will be described below.
The engine compartment 40S and an intake path 40T are provided in the interior of the engine cover 40. The engine compartment 40S is a space that accommodates the engine 10. The intake path 401 directs external air to the throttle body 11. The intake path 40T is located above and rearward of the engine compartment 40S. The construction of the engine cover 40 and the construction of the intake path 40T will be described below.
The drive shaft 50 is connected to a lower end of the crankshaft 12, and is rotated by the driving force of the engine 10. The shift mechanism 60 switches the rotation of the propeller shaft 70 into any of a forward moving state, a neutral state, and a rearward moving state. The propeller 80 is attached to a rear end of the propeller shaft 70. The bracket 90 connects the outboard motor 100 to the hull 200. The bracket 90 supports the outboard motor 100 so as to make it pivotable back and forth and right and left.
The engine cover 40 includes the upper cover 41, a lower cover 43, the inner lid 44, a first air duct member 45, a second air duct member 46, and a partition plate 47. The upper cover 41 includes an upper portion 411 and a lateral portion 412.
The intake path 40T includes a first airflow passage Ta, a second airflow passage Tb, a third airflow passage Tc, and an airflow space Tb. The external air flows through the first airflow passage Ta, the airflow space Td, the second airflow passage Tb, the third airflow passage Tc, in this order, and is then sucked into the engine 10.
The upper portion 411 is a lid-shaped exterior portion that covers the engine 10 from above. The upper portion 411 is disposed above the inner lid 44. The upper portion 411 preferably has a curved plate shape, and defines an upper surface 41S of the upper cover 41.
The lateral portion 412 is a tubular exterior portion that laterally encloses the engine 10. The lateral portion 412 is connected to the bottom of the upper portion 411. The lateral portion 412 defines a lateral surface 41T downwardly extending from the outer edge of the upper surface 41S. The lateral portion 412 includes a right opening 41A and a left opening 41B in the upper region thereof, and the right and left openings 41A and 41B are provided in the lateral surface 41T. The right and left openings 41A and 41B define and function as external air inlet ports that take in the external air to be introduced into the intake path 40T. As described below, the air from the fan 30 (see
The first and second air duct members 45 and 46 are attached inside the lateral portion 412. A space produced between the lateral portion 412 and the first air duct member 45 defines the first airflow passage Ta. A space produced between the lateral portion 412 and the second air duct member 46 defines the second airflow passage Tb. Thus, the inner surface of the lateral portion 412 defines the first airflow passage Ta and the second airflow passage Tb of the intake path 40T.
Front openings 41C are provided in the front surface of the lateral portion 412. The front openings 41C define and function as external air intake ports that take in the external air into the engine compartment 40S (see
The lower cover 43 is a lid-shaped exterior portion that covers the engine 10 from below. The lower cover 43 is connected to the bottom of the lateral portion 412. A space enclosed by the lower cover 43, the lateral portion 412, and the engine 10 defines the airflow space Td. Thus, the inner surface of the lower cover 43 and the inner surface of the lateral portion 412 define the airflow space Td of the intake path 40T. As shown in
The airflow space Td extends to the first airflow passage Ta and the second airflow passage Tb, and directs the external air from the first airflow passage Ta to the second airflow passage Tb. As shown in
Moisture, contained in the external air flowing into the airflow space Td from the first airflow passage Ta, is attached to the inner surface of the lower cover 43 when the external air hits the lower cover 43. Therefore, the lower cover 43 includes a water drainage hole (not shown in the drawings).
The inner lid 44 is disposed between the upper portion 411 and the lateral portion 412. As shown in
The first air duct member 45 is disposed between the inner lid 44 and the lower cover 43. The first air duct member 45 downwardly extends from a position under the inlet port 44A and simultaneously curves leftward. A space between the first air duct member 45 and the lateral portion 412 defines the first airflow passage Ta. The first airflow passage Ta downwardly directs the external air flowing therein through the inlet port 44A.
The second air duct member 46 is disposed below the inner lid 44. The second air duct member 46 includes a first portion 46A and a second portion 46B.
The first portion 46A is disposed on the right side of the first air duct member 45. The first portion 46A extends in the up-and-down direction. The lower end of the first portion 46A is located higher than the lower end of the first air duct member 45. A space between the first portion 46A and the lateral portion 412 defines the second airflow passage Tb. The second airflow passage Tb upwardly directs the external air flowing therein from the airflow space Td.
As shown in
The lower end of the first portion 46A is located higher than that of the first air duct member 45. Hence, the lower end of the second airflow passage Tb is located higher than that of the first airflow passage Ta. The horizontal cross-sectional area Wb of the second airflow passage Tb is larger than that the horizontal cross-sectional area Wa of the first airflow passage Ta. Therefore, the flow rate of the external air in the second airflow passage Tb is slower than that of the external air in the first airflow passage Ta.
The second portion 46B forwardly extends from the upper end of the first portion 46A. The second portion 46B includes an airflow port 46C provided in the front end thereof. The airflow port 46C is connected to the throttle body 11 of the engine 10. A cover member 46D is attached to the middle of the second portion 46B. The cover member 46D is disposed above the fan 30. A space between the second portion 46B and the inner lid 44 defines the third airflow passage Tc. The third airflow passage Tc forwardly directs the external air flowing therein from the second airflow passage Tb. When forwardly flowing through the third airflow passage Tc, the external air is sucked into the throttle body 11 through the airflow port 46C.
As shown in
The partition plate 47 is preferably a plate shaped member fixed to the lower cover 43. The partition plate 47 is disposed below the first air duct member 45 and the second air duct member 46, and is also disposed between the engine 10 and the airflow space Td. Thus, in the present preferred embodiment, the surface of the partition plate 47 also defines a portion of the airflow space Td.
The flywheel rotor 21 is attached to the upper end of the crankshaft 12. The flywheel rotor 21 is a lid-shaped member that opens downward. The flywheel rotor 21 includes a plurality of magnets fixed to the inner peripheral surface thereof. The plurality of magnets are disposed concentrically to the stator 22 so as to be opposed thereto.
The stator 22 is disposed between the engine 10 and the flywheel rotor 21. The stator 22 is disposed inside the flywheel rotor 21, and is disposed concentrically to the plurality of magnets so as to be opposed thereto. The stator 22 includes a plurality of cores 22A and a plurality of coils 22B. Each coil 22B is wound about the outer periphery of each core 22A.
The flywheel rotor 21 includes a plurality of second suction ports 21A provided in the upper surface thereof so as to suck in air toward the fan 30 from below the flywheel rotor 21. The plurality of second suction ports 21A are aligned concentrically to the stator 22. The plurality of second suction ports 21A are located above the stator 22. Air heated by the stator 22 upwardly passes through the plurality of second suction ports 21A and flows toward the fan 30.
The fan 30 includes an annular member 31, a plurality of upper blades 32, a plurality of lower blades 33, and a reinforcement member 34.
The annular member 31 has an annular shape and is disposed about the axis of the crankshaft 12. The annular member 31 includes three bolt holes 31A, for example, and is fixed to the flywheel rotor 21 by three bolts, for example, inserted through the bolt holes 31A. Therefore, the annular member 31 is rotated together with the flywheel rotor 21 in conjunction with the rotation of the crankshaft 12.
The plurality of upper blades 32 are disposed on an upper surface 31S of the annular member 31. As shown in
Each upper blade 32 preferably has a curved shape in a top view of the annular member 31. Each upper blade 32 extends in a direction intersecting with the radial direction. Due to this configuration, each first ventilation path 32A also extends in the direction intersecting with the radial direction. Each upper blade 32 extends further radially outward than the outer edge of the annular member 31. Each upper blade 32 protrudes radially outward from the outer edge of the annular member 31. Due to this configuration, each first ventilation path 32A also extends radially outward from the outer edge of the annular member 31. It should be noted that the upper blades 32 are preferably integrally molded with the annular member 31.
The plurality of lower blades 33 are disposed on a lower surface 31T of the annular member 31. As shown in
Each lower blade 33 preferably has a curved shape in a bottom view of the annular member 31. Each lower blade 33 extends in a direction intersecting with the radial direction. Due to this configuration, each second ventilation path 33A also extends in the direction intersecting with the radial direction. Each lower blade 33 extends further radially outward than the outer edge of the annular member 31. Each lower blade 33 protrudes radially outward from the outer edge of the annular member 31. Due to this configuration, each second ventilation path 33A also extends radially outward from the outer edge of the annular member 31. The lower blades 33 are preferably integrally molded with the annular member 31.
In the present preferred embodiment, the lower blades 33 and the upper blades 32 are preferably integral and unitary with each other. Thus, the first ventilation paths 32A and the second ventilation paths 33A are provided on the opposite sides through the annular member 31.
The reinforcement member 34 preferably has an annular shape and is disposed on the radial outside of the annular member 31. As shown in
Warm air inside the engine cover 40 is taken in through the first suction port 46E into the fan 30. Air inside the engine compartment 40S, warmed by the engine 10 and the flywheel magnet generator 20, is taken in through the second suction ports 21A into the fan 30. As shown in
The air taken in through the first suction port 46E passes through the first ventilation paths 32A above the annular member 31 and is released radially outward. The air taken in through the second suction ports 21A passes through the second ventilation paths 33A below the annular member 31 and is released radially outward.
The air released from the first ventilation paths 32A and the air released from the second ventilation paths 33A join together in a cylindrical ventilation passage 46F on the outer periphery of the cover member 46D, and circumferentially flow within the ventilation passage 46F.
The ventilation passage 46F continues to a ventilation port 46G in the upper surface of the cover member 46D. The ventilation port 46G is coupled to the release port 44B (see
The cover member 46D includes the first suction port 46E to suck air into the fan 30 from above the cover member 46D. The flywheel rotor 21 includes the second suction ports 21A to suck air into the fan 30 from below the flywheel rotor 21. The fan 30 includes the first ventilation paths 32A and the second ventilation paths 33A. The first ventilation paths 32A release the air sucked in through the first suction port 46E to the radially outward directions of the fan 30, whereas the second ventilation paths 33A release the air sucked in through the second suction ports 21A to the radially outward directions of the fan 30.
According to the fan 30 described above, the warm air inside the engine cover 40 is taken in through the first suction port 46E, and simultaneously, the air warmed by the engine 10 and the flywheel magnet generator 20 is taken in through the second suction ports 21A. Therefore, the warm air inside the engine cover 40 is efficiently taken in and released to the outside.
The fan 30 includes the annular member 31, the plurality of upper blades 32 disposed on the upper surface 31S of the annular member 31, and the plurality of lower blades 33 disposed on the lower surface 31T of the annular member 31.
Therefore, the first ventilation paths 32A and the second ventilation paths 33A have a simple construction.
When seen in the vertical direction, the first suction port 46E and the second suction ports 21A are horizontally spaced apart from each other.
Therefore, it is possible to prevent interference between the air taken in through the first suction port 46E and the air taken in through the second suction ports 21A.
The first ventilation paths 32A and the second ventilation paths 33A respectively extend to the ventilation passage 46F.
Therefore, the fan 30 has a more simple construction than when the first ventilation paths 32A and the second ventilation paths 33A are separately connected to the release port 44B of the engine cover 40.
Other Preferred Embodiments
The present invention has been described with respect to the above preferred embodiments. However, it should be understood that the description and drawings, forming a part of this original disclosure, are not intended to limit the present invention. A variety of alternative preferred embodiments, practical examples, and operational techniques would be apparent for those skilled in the art from this disclosure.
In the above-described preferred embodiments, the upper portion 411 and the lateral portion 412 are preferably integral and unitary. However, the upper portion 411 and the lateral portion 412 may be separate members.
In the above-described preferred embodiments, the airflow space Td is preferably defined by the inner surface of the lower cover 43. However, the construction of the airflow space Td is not limited to the above. The airflow space Td is only required to be provided above the lower cover 43. For example, as shown in
In the above-described preferred embodiments, the engine 10 is preferably a V-type eight-cylinder engine, for example. However, the construction of the engine 10 is not limited to the above. The engine 10 may be an inline engine, a parallel engine or so forth, and additionally, an arbitrary number of cylinders may be selected.
In the above-described preferred embodiments, the upper blades 32 and the lower blades 33 preferably have curved shapes in a plan view. However, the shapes of the upper blades 32 and the lower blades 33 are not limited to the above. The upper blades 32 and the lower blades 33 may have various shapes such as a straight shape and a corrugated shape.
In the above-described preferred embodiments, the upper blades 32 and the lower blades 33 are respectively integrally molded with the annular member 31. However, the structural relationship between the upper and lower blades 32 and 33 and the annular member 31 is not limited to the above. The upper blades 32 and the lower blades 33 may be separate from the annular member 31. In this construction, the upper blades 32 and the lower blades 33 may be respectively fixed to the annular member 31 by bolts and/or so forth.
In the above-described preferred embodiments, the upper blades 32 and the lower blades 33 are preferably matched in phase in the circumferential direction about the axis of the crankshaft 12. However, the phase relationship between the upper blades 32 and the lower blades 33 is not limited to the above. For example, the upper blades 32 and the lower blades 33 may not be matched in phase at their portions that are connected to the annular member 31.
In the above-described preferred embodiments, the twelve first ventilation paths 32A are preferably provided among the twelve upper blades 32, whereas the twelve second ventilation paths 33A are preferably provided among the twelve lower blades 33. However, the number of the first ventilation paths 32A and the number of the second ventilation paths 33A are not limited to the above. The number of the first ventilation paths 32A and the number of the second ventilation paths 33A can be arbitrarily changed by changing the number of the upper blades 32 and the number of the lower blades 33.
While preferred embodiments of the present invention have been described above, it is to be understood that variations and modifications will be apparent to those skilled in the art without departing from the scope and spirit of the present invention. The scope of the present invention, therefore, is to be determined solely by the following claims.
Number | Name | Date | Kind |
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5070686 | Isaka | Dec 1991 | A |
20040149241 | Shomura et al. | Aug 2004 | A1 |
Number | Date | Country |
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2004-239156 | Aug 2004 | JP |
2010-138856 | Jun 2010 | JP |