1. Field of the Invention
The present invention relates to a control system for an outboard motor.
2. Description of the Related Art
There are conventional watercrafts in which a plurality of outboard motors are installed on a stern of the watercraft and the outboard motors are coupled together with a rod-shaped device called a tie bar. In such a watercraft, steering angles of the outboard motors are changed in a coordinated manner. Conversely, Laid-open Japanese Patent Application Publication No. 2007-083795 and Laid-open Japanese Patent Application Publication No. 2006-199189 disclose watercrafts in which a plurality of outboard motors are not coupled with a tie bar and, instead, steering angles of the outboard motors are controlled individually. More specifically, in the watercraft disclosed in Laid-open Japanese Patent Application Publication No. 2007-083795, the steering angles of the outboard motors are set according to a traveling performance mode selected by a helmsperson. In the watercraft disclosed in Laid-open Japanese Patent Application Publication No. 2006-199189, target steering angles for a port side outboard motor and a starboard side outboard motor are set individually based on a rotation angle of a steering wheel and an engine rotational speed.
The inventors of preferred embodiments of the present invention have observed that when the outboard motors are not coupled with a tie bar, the outboard motors exhibit a phenomenon of vibration. This vibration is somewhat different from what would be expected as a result of operating the outboard motor, i.e., the movement of the mechanical parts internal to the engine. What is believed to be the cause of this phenomenon will now be explained. When the outboard motors are not coupled with a tie bar, the steering angles of the outboard motors can be controlled freely but the outboard motors also bear loads individually. When a watercraft travels under such conditions, the outboard motors receive loads from multiple directions, for instance, as a result of the turbulence in the water flow. Such loads, which have partially unpredictable and varying characteristics, are believed to induce resonance in the outboard motor. It is thus believed that the aforementioned phenomenon of vibration of the outboard motors is exhibited. One concern addressed by preferred embodiments of the present invention is that the above-mentioned vibrations may have adverse effects on the steering stability and the service lives of a transom bolt and other portions of the watercraft or of the outboard motor. Another concern is that the above-mentioned vibrations may affect the travelling performance of the watercraft, for instance, causing slightly higher fuel consumption. Another concern is the comfort of the occupants of the watercraft, which may be affected by the noise generated by such vibrations.
Accordingly, preferred embodiments of the present invention provide an outboard motor control system for a watercraft including a plurality of outboard motors installed such that their steering angles are configured to be set individually, wherein the control system suppresses or prevents the vibrations described above.
Laid-open Japanese Patent Application Publication No. 2002-104288 discloses a technology that stabilizes a watercraft by controlling the steering angles of a plurality of propulsion devices when vibration of the watercraft is detected. However, while Laid-open Japanese Patent Application Publication No. 2002-104288 addresses the problem of an entire watercraft vibrating, it does not address the phenomenon of an outboard motor mounted externally to a watercraft itself undergoing vibration, and thus addresses a problem that is different from that addressed by the preferred embodiments of the present invention.
An outboard motor control system according to a preferred embodiment of the present invention includes a plurality of outboard motors, a vibration detecting section, and a control section. The outboard motors are mounted on the stern of the watercraft. Each of the outboard motors includes a propeller. The outboard motors are configured to be steered independently of one another. The vibration detecting section detects a vibration of the outboard motors. The control section is programmed and configured to execute a vibration suppression control when the vibration detecting section detects a vibration of the outboard motors. With the vibration suppression control, the control section is programmed and configured to change a direction of a rotational axis of the propeller and/or a position of the propeller with respect to at least one of the outboard motors.
An outboard motor control method according to another preferred embodiment of the present invention is a control method for a plurality of outboard motors that are mounted on a stern of a watercraft, each including a propeller and configured to be steered individually of one another. The method includes detecting a vibration of an outboard motor and executing a vibration suppression control when the vibration detecting section detects a vibration of the outboard motor. The vibration suppression control is performed so as to change a direction of a rotational axis of the propeller and/or a position of the propeller with respect to at least one of the outboard motors.
With the outboard motor control system according to the first preferred embodiment of the present invention, when a vibration of an outboard motor is detected, the control section changes a direction of a rotational axis of the propeller or a position of the propeller with respect to at least one of the outboard motors. As a result, the outboard motor escapes or exits from the resonance state. Thus, with an outboard motor control system according to this preferred embodiment, the phenomenon of an outboard motor exhibiting a vibration is suppressed or prevented.
With the outboard motor control method according to another preferred embodiment of the present invention, when a vibration of an outboard motor is detected, a direction of a rotational axis of the propeller or a position of the propeller is changed with respect to at least one of the outboard motors. As a result, the outboard motor escapes or exits from the resonance state. Thus, with an outboard motor control method according to this preferred embodiment, the phenomenon of an outboard motor exhibiting a vibration is suppressed or prevented.
The above and other elements, features, steps, characteristics and advantages of the present invention will become more apparent from the following detailed description of the preferred embodiments with reference to the attached drawings.
Preferred embodiments of the present invention will now be explained with reference to the drawings.
The hull 2 includes a helm seat 4. A steering device 5, a remote control device 6, and a controller 7 are arranged at the helm seat 4. The steering device 5 is a device with which an operator manipulates a turning direction of the watercraft 1. The remote control device 6 is a device with which an operator adjusts a vessel speed. The remote control device 6 is also a device with which an operator switches between forward and reverse driving of the watercraft 1. The controller 7 controls the outboard motors 3a to 3c in accordance with operating signals from the steering device 5 and the remote control device 6.
The drive shaft 16a is coupled to a crankshaft 19a of the first engine 12a and transmits power from the first engine 12a. The propeller shaft 17a is arranged along a longitudinal direction (front-back direction) of the hull 2. The propeller shaft 17a connects to a lower portion of the drive shaft 16a through the shift mechanism 18a. The propeller shaft 17a transmits a drive force from the drive shaft 16a to the propeller 13a.
The shift mechanism 18a is configured to change a rotation direction of power transmitted from the drive shaft 16a to the propeller shaft 17a. The shift mechanism 18a preferably includes a pinion gear 21a, a forward propulsion gear 22a, a reverse propulsion gear 23a, and a dog clutch 24a. The pinion gear 21a is connected to the drive shaft 16a. The pinion gear 21a meshes with the forward propulsion gear 22a and the reverse propulsion gear 23a. The forward propulsion gear 22a and the reverse propulsion gear 23a are arranged such that they undergo relative rotation with respect to the propeller shaft 17a. The dog clutch 24s is configured and arranged to move along an axial direction (indicated as Ax3a) of the propeller shaft 17a to a forward propulsion position, a reverse propulsion position, and a neutral position. The neutral position is a position between the forward propulsion position and the reverse propulsion position. When the dog clutch 24a is positioned in the forward propulsion position, rotation of the drive shaft 16a is transmitted to the propeller shaft 17a through the forward propulsion gear 22a. As a result, the propeller 13a rotates in a direction of propelling the hull 2 forward. When the dog clutch 24a is positioned in the reverse propulsion position, rotation of the drive shaft 16a is transmitted to the propeller shaft 17a through the reverse propulsion gear 23a. As a result, the propeller 13a rotates in a direction of propelling the hull 2 in reverse. When the dog switch 24a is positioned in the neutral position, the forward propulsion gear 22a and the reverse propulsion gear 23a rotate relative to the propeller shaft 17a. Thus, rotation from the drive shaft 16 is not transmitted to the propeller shaft 17a and the propeller shaft 17a rotates idly.
The bracket 15a is a mechanism configured to mount the first outboard motor 3a to the hull 2. The first outboard motor 3a is fixed detachably to the stern of the hull 2 through the bracket 15a. The first outboard motor 3a is mounted such that it can turn about a tilt axis Ax1a of the bracket 15a. The tilt axis Ax1a extends in a widthwise direction of the hull 2. The first outboard motor 3a is mounted such that it can turn about a steering axis Ax2a of the bracket 15a. A steering angle is changed by turning the first outboard motor 3a about the steering axis Ax2a. The steering angle is an angle that the direction of a propulsion force makes with a centerline extending along a longitudinal direction of the hull 2. Thus, the steering angle is an angle that a rotational axis Ax3a of the propeller 13a makes with the centerline extending along a longitudinal direction of the hull 2. Also, by turning the first outboard motor 3a about the tilt axis Ax1a, a trim angle of the first outboard motor 3a is changed. The trim angle is equivalent to a mounting angle of the outboard motor with respect to the hull 2.
The first outboard motor 3a includes the first engine 12a, a first engine ECU 31a (electronic control unit), a first tilt/trim actuator 32a, a first steering actuator 33a, and a first steering angle detecting section 34a.
The first tilt/trim actuator 32a turns the first outboard motor 3a about the tilt axis Ax1a of the bracket 15a. In this manner, a tilt angle of the first outboard motor 3a is changed. The first tilt/trim actuator 32a includes, for example, a hydraulic cylinder. The first steering actuator 33a turns the first outboard motor 3a about the steering axis Ax2a of the bracket 15a. In this manner, the steering angle of the first outboard motor 3a is changed. The first steering actuator 33a includes, for example, a hydraulic cylinder.
The first steering angle detecting section 34a detects an actual steering angle of the first outboard motor 3a. If the first steering actuator 33a is a hydraulic cylinder, then the first steering angle detecting section 34a is, for example, a stroke sensor for the hydraulic cylinder. The first steering angle detecting section 34a sends a detection signal to the first engine ECU 31a.
The first engine ECU 31a stores a control program for the first engine 12a. The first engine ECU 31a controls operations of the first engine 12a, the first tilt/trim actuator 32a, and the first steering actuator 33a based on a signal from the steering device 5, a signal from the remote control device 6, a detection signal from the first steering angle detecting section 34a, and detection signals from other sensors (not shown in the drawings) installed in the first outboard motor 3a. The first engine ECU 31a is connected to the controller 7 through a communication line. It is also acceptable for the first engine ECU 31a to be capable of communicating with the controller 7 wirelessly.
The second outboard motor 3b includes a second engine 12b, a second engine ECU 31b, a second tilt/trim actuator 32b, a second steering actuator 33b, and a second steering angle detecting section 34b. The third outboard motor 3c includes a third engine 12c, a third engine ECU 31c, a third tilt/trim actuator 32c, a third steering actuator 33c, and a third steering angle detecting section 34c. Since the component devices of the second outboard motor 3b and the third outboard motor 3c have the same functions as the component devices of the first outboard motor 3a, detailed descriptions of these devices will be omitted. Also, in
The remote control device 6 includes a first operating member 41a, a first operating position sensor 42a, a first PTT operating member 43a, a second operating member 41b, a second operating position sensor 42b, and a second PTT operating member 43b. The first operating member 41a is, for example, a lever. The first operating member 41a can be tilted forward and rearward. The first operating position sensor 42a detects an operating position of the first operating member 41a. When an operator operates the first operating member 41a, the dog clutch 24a of the first outboard motor 3a is set to a shift position corresponding to the operating position of the first operating member 41a. In this manner, an operator changes the rotation direction of the propeller 13a of the first outboard motor 3a between a forward direction and a reverse direction. Also, a target engine rotational speed of the first outboard motor 3a is set to a value corresponding to the operating position of the first operating member 41a. Thus, the operator is capable of adjusting a rotational speed of the propeller 13a of the first outboard motor 3a. The first PTT operating member 43a is, for example, a switch. When an operator operates the first PTT operating member 43a, the first tilt/trim actuator 32a is driven. In this manner, the operator is capable of changing a trim angle of the first outboard motor 3a.
The second operating member 41b preferably is, for example, a lever. The second operating member 41b is arranged side-by-side (left and right) with the first operating member 41a. The second operating member 41b is configured to be tilted forward and rearward. The second operating position sensor 42b detects an operating position of the second operating member 41b. When an operator operates the second operating member 41b, the dog clutch of the second outboard motor 3b is set to a shift position corresponding to the operating position of the second operating member 41b. In this manner, an operator is capable of changing the rotation direction of a propeller of the second outboard motor 3b between a forward direction and a reverse direction. A target engine rotational speed of the second outboard motor 3b is set to a value corresponding to the operating position of the second operating member 41b. Thus, the operator is capable of adjusting a rotational speed of the propeller of the second outboard motor 3b. The second PTT operating member 43b preferably is, for example, a switch. When an operator operates the second PTT operating member 43b, the second tilt/trim actuator 32b is driven. In this manner, the operator is capable of changing a trim angle of the second outboard motor 3b.
Switching the propulsion direction of the third outboard motor 3c between forward and reverse and setting a target engine rotational speed of the third outboard motor 3c are accomplished according to operations of the first operating member 41a and the second operating member 41b. More specifically, if the shift positions corresponding to the operating positions of both the first operating member 41a and the second operating member 41b are the same, then the dog clutch of the third outboard motor 3c preferably is set to that same shift position. The target engine rotational speed of the third outboard motor 3c is preferably set to an average value of the target engine rotational speed of the first outboard motor 3a and the target engine rotational speed of the second outboard motor 3b. It is also acceptable for the target engine rotational speed of the third outboard motor 3c to be set to a value different from the average value described above. If the shift positions corresponding to the operating positions of both the first operating member 41a and the second operating member 41b are not the same, then the dog clutch of the third outboard motor 3c is preferably set to a neutral position. In such a case, the target engine rotational speed of the third outboard motor 3c is preferably set to a prescribed idle rotational speed.
A detection signal from the first operating position sensor 42a and a detection signal from the second operating position sensor 42b are transmitted to the controller 7. Operation signals from the first PTT operating member 43a and the second PTT operating member 43b are also transmitted to the controller 7.
The steering device 5 includes a steering member 45 and a steering position sensor 46. The steering member 45 is, for example, a steering wheel. The steering member 45 is a member configured to set a target steering angle of the first to third outboard motors 3a to 3c. The steering position sensor 46 detects an operating amount, i.e., an operating angle, of the steering member 45. A detection signal from the steering position sensor 46 is transmitted to the controller 7. When an operator operates the operating member 45, the first steering actuator 33a, the second steering actuator 33b, and the third steering actuator 33c are driven. As a result, the operator is able to adjust an advancing direction of the watercraft 1. The controller 7 controls the first steering actuator 33a, the second steering actuator 33b, and the third steering actuator 33c independently. Thus, the first to third outboard motors 3a to 3c are steered independently of each other.
The controller 7 includes a processing device 71 such as a CPU and a storage device 72. The storage device 72 includes a semiconductor storage device, e.g., a RAM or a ROM, or such a device as a hard disk or a flash memory. The storage device 72 stores programs and data to control the first to third outboard motors 3a to 3c. The controller 7 sends command signals to the first to third engine ECUs 31a to 31c based on signals from the steering device 5 and the remote control device 6. In this manner, the first to third outboard motors 3a and 3c are controlled. The processing device 71 of the controller 7 includes a control section 73 and a vibration detecting section 74. The vibration detecting section 74 detects vibrations of the first to third outboard motors 3a to 3c. The control section 73 executes a control (hereinafter called “vibration suppression control”) to suppress or prevent the occurrence of vibration of the first to third outboard motors 3a to 3c when the vibration detecting section detects a vibration of the first to third outboard motors 3a to 3c.
In step S101, the first operating position sensor 42a and the second operating position sensor 42b detect target throttle opening degrees TH1 and TH2. The target throttle opening degree TH1 detected by the first operating position sensor 42a is set according to an operating amount of the first operating member 41a such that a fully open state is expressed as an opening degree of 100%. The target throttle opening degree TH2 detected by the second operating position sensor 42b is set according to an operating amount of the second operating member 41b such that a fully open state is expressed as an opening degree of 100%. Thus, the first operating member 41a and the second operating member 41b are examples of the throttle operating member mentioned in the claims. The vibration detecting section 74 uses an average value of a target throttle opening degree TH1 detected by the first operating position sensor 42a and a target throttle opening degree TH2 detected by the second operating position sensor 42b as a target throttle opening degree TH to determine if a vibration is occurring.
In step S102, the steering position sensor 46 detects a target steering angle θt. The target steering angle θt is set according to an operating amount of the steering member 45.
In step S103, the first to third steering angle detecting sections 34a to 34c detect actual steering angles θc1 to θc3. More specifically, the first steering angle detecting section 34a detects an actual steering angle θc1 of the first outboard motor 3a. The second steering angle detecting section 34b detects an actual steering angle θc2 of the second outboard motor 3b. The third steering angle detecting section 34c detects an actual steering angle θc3 of the third outboard motor 3c.
In step S104, the vibration detecting section 74 determines if a vibration is occurring. A process executed to determine if a vibration is occurring will now be explained with reference to
If the vibration detecting section 74 detects that a vibration is occurring in step S104, then in step S105 the control section 73 determines if an amount of time E has elapsed since a toe angle θ explained below (see
In step S106, the control section 73 determines if the target throttle opening degree TH is equal to or larger than a prescribed value C. The prescribed value C is, for example, a fixed value indicating a throttle opening degree corresponding to a vessel speed at which vibration can occur. If the target throttle opening degree TH is equal to or larger than prescribed value C, then the control section 73 executes step S107.
In step S107, the control section 73 changes the toe angle of the first outboard motor 3a and the second outboard motor 3b. As shown in
If the vibration detecting section 74 does not detect an occurrence of vibration in step S104, then the control section 73 executes step S108. If the control section 73 determines in step S105 that the amount of time E has not elapsed since the toe angle θ was set to the default value, then the control section 73 executes step S108. If the control section 73 determines in step S106 that the target throttle opening degree TH is smaller than the prescribed value C, then the control section 73 executes step S108. In step S108, the control section 73 keeps the toe angle θ at the default value. That is, if the target throttle opening degree is smaller than the prescribed value C, then the control section 73 keeps the steering angles of the outboard motors at the default value without executing the vibration suppression control even if the vibration detecting section 74 detects a vibration of the outboard motors. The reason is that when the target throttle opening degree is smaller than the prescribed value C, the watercraft will decelerate and the vibration will be suppressed or eliminated due to the watercraft slowing down even if the toe angle θ is not changed. As explained previously, the target throttle opening degree TH used in this determination is typically an average value of the target throttle opening degrees TH1 and TH2 of the engines 12a and 12b, but it is acceptable for the control section 73 to use a target throttle opening degree of an engine at which a vibration was detected. The default value is an angle appropriate for a traveling state of the watercraft 1 encountered when the vibration suppression control is not executed. The default value is set in accordance with, for example, a vessel speed (maximum speed) or an acceleration rate (acceleration performance).
In the process explained above, the control section 73 executes the process shown in
In step S204, the control section 73 determines if the target throttle opening degree TH is smaller than the prescribed value C. If the target throttle opening degree TH is smaller than the prescribed value C, then the control section 73 returns the toe angle θ to the default value in step S207. As explained previously, when the target throttle opening degree TH is smaller than the prescribed value C, vibrations are suppressed or eliminated by deceleration of the watercraft.
In step S205, the vibration detecting section 74 determines if a vibration is occurring. The content of step S205 is the same as step S104 and, thus, an explanation thereof is omitted here.
If the vibration detecting section 74 detects an occurrence of vibration in step S205, then the control section 73 executes step S206. In step S206, the control section 73 determines if an amount of time E has elapsed since the toe angle θ was changed in a previous control cycle. Even if a vibration is dissipated or eliminated by changing the toe angle θ according to
In step S207, the control section 73 returns the toe angle θ from the changed angle to the default value. For example, when the first outboard motor 3a and the second outboard motor 3b are vibrating as shown in
If the vibration detecting section 74 does not detect an occurrence of a vibration in step S205, then in step S208 the control section 73 keeps the toe angle θ at the changed angle. Similarly, if in step S206 the amount of time E has not elapsed since the toe angle θ was changed in a previous control cycle, then in step S208 the control section 73 keeps the toe angle θ at the changed angle.
When the toe angle θ has been returned to the default value in the process shown in
As explained previously, in an outboard motor control system according to the present preferred embodiment, the control section 73 changes the toe angle θ of the first outboard motor 3a and the second outboard motor 3b when a vibration of an outboard motor is detected. As a result, a phenomenon of an outboard motor exhibiting a vibration is suppressed or prevented without lowering an engine rotational speed.
Although preferred embodiments of the present invention have been explained herein, the present invention is not limited to the preferred embodiments described above. Various changes can be made without departing from the scope of the present invention.
The number of outboard motors is not limited to three. For example, it is acceptable if only the first outboard motor 3a and the second outboard motor 3b of the previously explained preferred embodiments are mounted on the hull 2. It is also acceptable for four or more outboard motors to be mounted on the hull 2.
Although the first to third steering actuators 33a to 33c of the previously explained preferred embodiments are hydraulic cylinders, it is also acceptable to use another type of actuator. For example, it is acceptable for the first to third steering actuators 33a to 33c to be actuators that use an electric motor.
Although in the previously explained preferred embodiments a steering wheel is described as an example of a steering device 5, it is acceptable for a joystick or other steering device to be provided in addition to the steering wheel.
Although in the previously explained preferred embodiments the controller 7 is arranged independently from other devices, it is acceptable to install the controller 7 in another device. For example, it is acceptable to install the controller 7 in the steering device 5.
Although in the previously explained preferred embodiments the directions of the rotational axes of the propellers are preferably changed by changing the toe angle θ, it is acceptable to use another method to change the directions of the rotational axes of the propellers. For example, it is acceptable to change a target steering angle θt of one of the first to third outboard motors 3a to 3c or to change the target steering angles θt of all of the first to third outboard motors 3a to 3c. It is also acceptable to change the direction of a rotational axis of a propeller by changing a trim angle. Furthermore, it is acceptable to accomplish the vibration suppression control by changing a position of a propeller. For example, it is acceptable to provide a slide mechanism 51 on the bracket 15a as shown in
The vibration suppression control is executed with respect to at least one of the outboard motors. Thus, it is acceptable to execute the vibration suppression control with respect to one of the first to third outboard motors 3a to 3c or with respect to all of the first to third outboard motors 3a to 3c. Moreover, it is acceptable to execute the vibration suppression control with respect to an outboard motor that is not vibrating. A water flow pattern surrounding a vibrating outboard motor preferably is changed and the vibrating outboard motor escapes from a resonating state. As a result, vibration is suppressed or prevented. The third outboard motor 3c does not exhibit vibration as readily as the first outboard motor 3a and the second outboard motor 3b. The reason is that, in general, the propeller of the third outboard motor 3c is arranged in a position lower than the positions of the propellers of the first outboard motor 3a and the second outboard motor 3b. Consequently, the third outboard motor 3c is less likely to be affected by bubbles from a bottom surface of the hull, which are thought to be one cause of vibration. Therefore, it is preferable for the vibration suppression control to be executed with respect to the first outboard motor 3a and the second outboard motor 3b.
Furthermore, it is acceptable for the control section 73 to execute a combination of vibration suppression controls when an occurrence of a vibration is detected. For example, it is acceptable for the control section 73 to change a toe angle and also change a trim angle or a position of an outboard motor.
The present invention is not limited to the method of detecting vibrations used by the vibration detection section 74 in the previously explained preferred embodiments. For example, it is acceptable to modify the previously explained preferred embodiments such that the vibration detecting section 74 detects a vibration when the steering angle difference exceeds the prescribed negative threshold value −A within a prescribed amount of time after the steering angle difference exceeded the prescribed positive threshold value A. In such a case, a vibration is detected at a point in time corresponding to the detection of N=2 in
It is acceptable for the control section 73 to change the toe angle θ of the outboard motors in a toe-out direction when the vibration detecting section 74 detects a vibration.
While preferred embodiments of the present invention have been described above, it is to be understood that variations and modifications will be apparent to those skilled in the art without departing from the scope and spirit of the present invention. The scope of the present invention, therefore, is to be determined solely by the following claims.
Number | Date | Country | Kind |
---|---|---|---|
2012-027329 | Feb 2012 | JP | national |
Filing Document | Filing Date | Country | Kind | 371c Date |
---|---|---|---|---|
PCT/JP2012/061867 | 5/9/2012 | WO | 00 | 6/26/2014 |