This application claims the benefit of priority to Japanese Patent Application No. 2021-184081 filed on Nov. 11, 2021. The entire contents of this application are hereby incorporated herein by reference.
The present invention relates to suspension structures for outboard motors, and outboard motors.
As disclosed in Japanese Laid-open Patent Publication (Kokai) No. 2019-107995, suspension structures for suspending or hanging an outboard motor body onto a hull are known. A typical suspension structure includes a clamp bracket to be fixed to a hull, a tilt shaft attached to the clamp bracket, and a swivel bracket pivotally attached to the clamp bracket via the tilt shaft. An outboard motor body is fixed to the swivel bracket. With such a structure, the fixed outboard motor body is pivotable around the tilt shaft, and its inclination angle relative to the clamp bracket (relative to the hull) is changeable.
In order to tilt up/tilt down the outboard motor body, cylinders are provided between the clamp bracket and the swivel bracket. The cylinders typically include a trim cylinder for changing the inclination angle of the outboard motor body for trim adjustment purposes, and a tilt cylinder for tilting up the outboard motor body to a retracted position above the water surface or tilting down the outboard motor body into water.
During navigation, such a suspension structure bears a forward thrust force originated from the thrust of the outboard motor. In particular, when a hull leaves the water surface and then lands on the water during navigation, increased weight (G) of the outboard motor acts on a suspension structure. Due to the thrust force and the own weight of the outboard motor, a bending stress mainly occurs in the swivel bracket.
On the other hand, the weight of outboard motors is increasing as outboard motors become larger. Furthermore, there is a tendency to provide an increased backward thrust in recent outboard motors, and a bending moment caused by the weight of such an outboard motor is further increased. In this situation, the strength of the swivel bracket or other members in the suspension structure may increase by simply increasing the strength of the members of the suspension structure. However, the increase of the strength of the members results in an increase of the total weight of the suspension structure, and there is room for improvement.
Preferred embodiments of the present invention provide suspension structures for outboard motors and outboard motors, in each of which the strength is enhanced while significantly reducing or preventing an increase in the weight.
According to a preferred embodiment of the present invention, a suspension structure for an outboard motor includes a clamp bracket attachable to a hull, and a main load bearing portion to support an outboard motor body and mainly bear a weight of the outboard motor body. The suspension structure further includes a tilt shaft, a coupling, and a cylinder to change a trim angle or a tilt angle of the outboard motor body. The coupling includes a first end supported by the tilt shaft and rotatable about the tilt shaft, and a second end fixed to the main load bearing portion. The cylinder includes a first end supported by the clamp bracket at a position lower than the tilt shaft and rotatable about a first rotation shaft in an up-down direction relative to the clamp bracket, and a second end supporting the coupling and rotatable about a second rotation shaft in the up-down direction. The second rotation shaft is provided in the main load bearing portion or located near the main load bearing portion.
According to another preferred embodiment of the present invention, a suspension structure for an outboard motor includes a clamp bracket attachable to a hull, a swivel bracket to be fixed to an outboard motor body, a tilt shaft, and a cylinder to change a trim angle or a tilt angle of the outboard motor body. The cylinder has a first end supported by the clamp bracket at a position lower than the tilt shaft and rotatable about a first rotation shaft in an up-down direction relative to the clamp bracket, and a second end supporting the swivel bracket and rotatable about a second rotation shaft in the up-down direction. When the outboard motor body is in a tilted-down position, the second rotation shaft is located at a position lower than the first rotation shaft.
According to another preferred embodiment of the present invention, an outboard motor includes an outboard motor body, and any of the above-described suspension structures.
According to the above configurations, when an outboard motor body is, for example, in a tilted-down position, the weight of the outboard motor body causes a tensile force acting between the tilt shaft and the second rotation shaft on the coupling, and a compressive force acting between the first rotation shaft and the second rotation shaft on the cylinder. Therefore, it is less necessary to increase the strength of the coupling in order to cope with the bending stress. Therefore, it is possible to increase the strength of the suspension structure while significantly reducing or preventing an increase in its weight.
The above and other elements, features, steps, characteristics and advantages of the present invention will become more apparent from the following detailed description of the preferred embodiments with reference to the attached drawings.
Hereinafter, preferred embodiments of the present invention will be described with reference to the drawings.
In the following description, unless otherwise specified, front, rear (or back), left, and right respectively mean front, rear (or back), left and right in the reference condition in which a steering axis 41 (
The steering wheel 12 is provided to steer the hull 11. Due to an occupant of the marine vessel 10 operating the steering wheel 12, the outboard motor body 101 rotates leftward or rightward relative to the hull 11. The mode of the outboard motor 100 may change to a forward mode, a backward mode, or a neutral mode according to the operation of the remote controller 13 by the occupant (shift change). The outboard motor body 101 includes an engine 1 and a propulsion system with a propeller 15. The engine 1 is provided with a throttle valve (which is not illustrated). The opening degree of the throttle valve may be adjusted by an occupant operating the remote controller 13. An output of the outboard motor 100 is adjusted according to the adjustment of the opening degree of the throttle valve.
As illustrated in
As illustrated in
As illustrated in
When the outboard motor body 101 is in the tilted-down position, an upper pivot 35 (held portion) is located at a position higher (in the +Z direction) than the lower mount 33 in the outboard motor body 101. The lower pivot 34 and the upper pivot 35 function as a steering shaft. That is, a drive shaft (which is not illustrated) extends through a hole of the lower pivot 34 and a hole in the upper pivot 35. The steering axis 41 is a common center line of the pivots 34 and 35 and coincides with an axis of the drive shaft. Details of the upper pivot 35 will be described below with reference to
As illustrated in
As illustrated in
A front end portion 30b which is one end of the swivel bracket 30 is supported by the tilt shaft 20 in a region between the front end portion 29Lb of the side swivel bracket 29L and the front end portion 29Rb of the side swivel bracket 29R. As a result, the swivel bracket 30 is rotatable about the tilt axis P0 in the up-down direction relative to the clamp brackets 24L and 24R. The swivel bracket 30 has a linear shape as viewed from a side of the suspension mechanism 200. Here, the linear shape includes a substantially linear shape, that is, a case where a portion bent to some extent is present in the swivel bracket 30 in addition to a case where the swivel bracket 30 is strictly linear.
In the direction of the tilt axis P0 (left-right direction), the front end portion 29Lb is located at the left end portion of the tilt shaft 20, and the front end portion 29Rb is located at the right end portion of the tilt shaft 20. As a result, the position (first position) of the front end portion 29Lb and the position (second position) of the front end portion 29Rb are separated from each other in the tilt axis P0 direction.
As illustrated in
The PTT cylinder 25 changes a trim angle or a tilt angle of the outboard motor body 101. The PTT cylinder 25 extends from the rear end portion 29La and the rear end portion 29Ra to the clamp brackets 24L and 24R. Here, one end of the PTT cylinder 25 is supported by the clamp brackets 24L and 24R so as to be rotatable about the first rotation shaft 21 in the up-down direction relative to the clamp brackets 24L and 24R. The other end of the PTT cylinder 25 supports the side swivel brackets 29L and 29R so as to be rotatable about the second rotation shaft 22 in the up-down direction.
As illustrated in
A steering bracket 36 is engaged with the upper pivot 35 at a position shifted in the −Z direction from the spherical portion 23, and a driver 42 is connected to the steering bracket 36 (see also
The shapes of the side swivel brackets 29L and 29R are linear as viewed from a side of the suspension mechanism 200 (
As illustrated in
As illustrated in
Meanwhile, as illustrated in
Next, a description is provided of the operation of tilting up/down the outboard motor body 101 by the PTT cylinder 25. The rod 27 extends from and retracts into the cylinder body 26 while being driven by a drive source (which is not illustrated). With an extension of the rod 27, the connecting portion 28 (
Conversely, with a retraction of the rod 27, which had been extended due to the tilting up process, the side swivel brackets 29L and 29R and the swivel bracket 30 rotate in a tilting down direction about the tilt axis P0. In the tilting up/down process, the triangular shape having the tilt axis P0, the second rotation center P2, and the third rotation center P3 as vertices in the side view is maintained.
During navigation of the marine vessel 10, a lateral load may be applied to the lower portion of the outboard motor body 101. For example, a leftward or rightward water pressure may be applied to the lower portion of the outboard motor body 101 when the hull 11 turns. For another example, a lateral load may be applied to the lower portion of the outboard motor body 101 when the hull 11 leaves the water surface and then lands on the water in a situation where swells are large. Further, a forward thrust force originated from the thrust is applied to the suspension mechanism 200. Conventionally, a large bending stress may occur in the constituent members of the suspension mechanism due to the thrust force, the lateral load, and/or the weight of the outboard motor body. On the other hand, when the strength of the constituent members of the suspension mechanism simply increases, it increases the total weight of the suspension mechanism. To solve this issue, the suspension mechanism 200 in the present preferred embodiment is devised so that the bending stress occurring therein is reduced.
As described above, the side swivel brackets 29L and 29R are substantially linear. As illustrated in
As a result, when a thrust force is applied to the lower mount 33 from the right side, it causes a compressive force acting between the front end portion 29Lb and the lower mount 33 on the side swivel bracket 29L, and a tensile force acting between the front end portion 29Rb and the lower mount 33 on the side swivel bracket 29R. When a thrust force is applied to the lower mount 33 from the left side, an action opposite to this occurs. That is, in response to the thrust force applied to the lower mount 33 in the left-right direction, a compressive force acts on one of the side swivel brackets 29L and 29R, and a tensile force acts on the other. Bending stress hardly occurs in the side swivel brackets 29L and 29R. Therefore, it is less necessary to increase the member strength of the side swivel brackets 29L and 29R in order to cope with the bending stress. As a result, it is possible to increase the strength of the weight of the suspension mechanism 200 while significantly reducing or preventing an increase in its weight.
As illustrated in
Moreover, the upper pivot 35 is located at a position higher than the lower mount 33 when the outboard motor body 101 is in the tilted-down position. The front end portion 30b of the swivel bracket 30 is rotatably supported by the tilt shaft 20, and the rear end portion 30a rotatably supports the upper pivot 35 about the third rotation center P3. As a result, the lower mount 33 which is the main load bearing portion bears most of the weight of the outboard motor body 101 and the forward thrust force.
Here, in a state where the weight of the outboard motor body 101 and the forward thrust force act, a force due to a rotational moment in the clockwise direction in
According to the present preferred embodiment, the lower mount 33 is located at the lowest position among portions supporting the outboard motor body 101 except the clamp brackets 24L and 24R, when the outboard motor body 101 is in the tilted-down position. The side swivel brackets 29L and 29R are rotatably supported by the tilt shaft 20 at the front end portion 29Lb (first position) and the front end portion 29Rb (second position), and are fixed to the lower mount 33 at the rear end portion 29La and the rear end portion 29Ra. The lower mount 33 is located between the front end portion 29Lb (first position) and the front end portion 29Rb (second position) with respect to the direction parallel to the tilt axis P0. When the outboard motor body 101 is in the tilted-down position, the lower mount 33 is located at a position lower than the front end portion 29Lb (first position) and the front end portion 29Rb (second position). As viewed from the rear, the virtual triangle 50 defined by vertices of the front end portion 29Lb, the front end portion 29Rb, and the lower mount 33 is formed (
The side swivel brackets 29L and 29R are linear, and the front end portion 29Lb and the front end portion 29Rb are separated from each other in the direction of the tilt axis P0. In such a structure, the bending stress is less likely to occur in the side swivel brackets 29L and 29R, and the lower mount 33 bears most of the weight of the outboard motor body 101 and the forward thrust force. This enhances the effect of reducing the bending stress from occurring in the side swivel brackets 29L and 29R and contributes to increasing the strength of the suspension mechanism 200.
According to the present preferred embodiment, one end of the PTT cylinder 25, specifically the housing of the cylinder body 26 of the PTT cylinder 25, is supported by the clamp brackets 24L and 24R at a position lower than the tilt shaft 20 so as to be rotatable about the first rotation shaft 21 (first rotation center P1) in the up-down direction relative to the clamp brackets 24L and 24R. Further, the other end of the PTT cylinder 25, specifically the connecting portion 28 of the rod 27 of the PTT cylinder 25, supports the side swivel brackets 29L and 29R so as to be rotatable in the up-down direction about the second rotation shaft 22 (the second rotation center P2). Further, the second rotation shaft 22 is located near the lower mount 33. With such an arrangement, the virtual triangle 40 defined by vertices of the tilt axis P0, the first rotation center P1, and the second rotation center P2 is formed, as viewed from a side of the suspension mechanism 200 (
From the viewpoint of obtaining this effect, the distance between the lower mount 33 and the second rotation shaft 22 in a side view is preferably shorter than a distance between the lower mount 33 and the tilt shaft 20 in the side view. Alternatively, from the viewpoint of obtaining this effect, the second rotation shaft 22 is preferably provided in the lower mount 33. That is, the second rotation shaft 22 (or the second rotation center P2) may overlap the lower mount 33 in the side view.
Further, the lower mount 33 bears most of the weight of the outboard motor body 101 and the forward thrust force, and thus enhances the effect of reducing the bending stress from occurring in the side swivel brackets 29L and 29R and contributes to increasing the strength of the suspension mechanism 200.
When the outboard motor body 101 is in the tilted-down position, the third rotation center P3 is located at a position lower than the tilt shaft 20, and the swivel bracket 30 is inclined downward toward the rear side (
Moreover, when the outboard motor body 101 is in the tilted-down position, the position of the second rotation shaft 22 is lower than the position of the first rotation shaft 21, and the PTT cylinder 25 is inclined downward toward the rear side (
The mount holding portion 32 is U-shaped or substantially U-shaped as viewed from a side of the suspension mechanism 200, and holds the lower mount 33 from both sides in the direction of the steering axis 41 (
The shapes of the side swivel brackets 29L and 29R are not limited to the illustrated shapes, and may be, for example, shapes closer to a linear shape.
The side swivel bracket is separated into two portions of the side swivel bracket 29L as the first member and the side swivel bracket 29R as the second member. However, these may be integral as one side swivel bracket. In this case, one side swivel bracket may have a substantially V-shape as viewed from the rear.
The marine vessel to which the suspension mechanism 200 according to a preferred embodiment of the present invention is provided may be any marine vessel to which an outboard motor can be attached, and the type is not limited.
While preferred embodiments of the present invention have been described above, it is to be understood that variations and modifications will be apparent to those skilled in the art without departing from the scope and spirit of the present invention. The scope of the present invention, therefore, is to be determined solely by the following claims.
Number | Date | Country | Kind |
---|---|---|---|
2021-184081 | Nov 2021 | JP | national |
Number | Name | Date | Kind |
---|---|---|---|
4354848 | Hall | Oct 1982 | A |
6645019 | Shiomi et al. | Nov 2003 | B1 |
8882551 | Quail | Nov 2014 | B1 |
8967314 | Murayama | Mar 2015 | B2 |
9701383 | Stuber | Jul 2017 | B1 |
9776699 | Alby | Oct 2017 | B1 |
9963213 | Jaszewski | May 2018 | B1 |
9969475 | Waisanen | May 2018 | B1 |
10220925 | Pelini | Mar 2019 | B1 |
10220926 | Pelini | Mar 2019 | B1 |
10259554 | Eichinger | Apr 2019 | B1 |
10988222 | Langenfeld | Apr 2021 | B1 |
11433980 | Zarembka | Sep 2022 | B1 |
11448121 | Nakayama | Sep 2022 | B2 |
20110104964 | Hagi | May 2011 | A1 |
20120094557 | Takase | Apr 2012 | A1 |
20120094558 | Takase | Apr 2012 | A1 |
20190185124 | Tokuda | Jun 2019 | A1 |
20190344871 | Takase | Nov 2019 | A1 |
20200130797 | Mizutani | Apr 2020 | A1 |
20200156751 | Skrzypchak | May 2020 | A1 |
20210061431 | Mcginley | Mar 2021 | A1 |
20210129964 | Miyashita | May 2021 | A1 |
20220266969 | Poirier | Aug 2022 | A1 |
20220332400 | Matsunaga | Oct 2022 | A1 |
20230144964 | Hagi | May 2023 | A1 |
20230145629 | Hagi | May 2023 | A1 |
Number | Date | Country |
---|---|---|
57-41292 | Mar 1982 | JP |
57-209491 | Dec 1982 | JP |
07-10083 | Jan 1995 | JP |
2001-001988 | Jan 2001 | JP |
2005-329829 | Dec 2005 | JP |
4093520 | Jun 2008 | JP |
2008-162331 | Jul 2008 | JP |
2019-107995 | Jul 2019 | JP |
Number | Date | Country | |
---|---|---|---|
20230145629 A1 | May 2023 | US |