Outboard motor

CROSS-REFERENCE TO RELATED APPLICATIONS

The present application is based on and claims priority under 35 U.S.C. §119 to Japanese Patent Application No. 2005-309822, filed on Oct. 25, 2005, the entire contents of which is expressly incorporated by reference herein.

BACKGROUND

1. Field of the Inventions

The present inventions relate to an outboard motor having a water separating portion for preventing the ingress of water from the intake opening of an intake duct.

2. Description of the Related Art

In the related art, there are inventions relating to an outboard motor, boat, or cowling that is equipped with a water separating portion to ensure that air sucked in from the outside into an internal combustion engine can be purified before reaching the opening of an intake duct and sucked in from the intake duct. In such an outboard motor, boat, or cowling, the water separating portion separates and removes water from the outside air as the air passes through the water separating portion, and thereafter air is passed into the internal combustion engine for combustion to thereby drive the internal combustion engine. Examples of such an outboard motor, boat, or cowling include those described in JP-A-2004-239156, JP-A-2002-114192, and JP-A-Hei 2-147496.

First, JP-A-2004-239156 describes as follows: “In an outboard motor, the direction of air flowing in from an outside-air intake port formed in a side air duct is changed to the transverse direction as the air passes through an air passage that is bent at some point. Thus, the air having moisture mixed therein is removed of moisture, and further, the direction of air flowing into a downstream-side intake chamber via a communication port is changed to the vertical direction to thereby separate moisture again, and the air from which moisture has been separated in two steps as described above is mixed with fuel.”

Further, JP-A-2002-114192 describes as follows: “In a boat, an intake system having an intake port is provided in front of an intake opening of an intake duct, and a water-repellent filter allowing passage of air but not allowing passage of water is arranged within the intake system, so that even when water ingresses from the intake port of the intake system, the ingress of water into the intake opening of the intake duct is prevented.”

Further, JP-A-Hei 2-147496 describes as follows: “A cowling of an outboard motor includes an air intake recess that is open laterally with respect to the propulsion direction, an intake duct portion provided upright with respect to the bottom surface of the air intake recess and having an intake port formed at its top portion, and a duct cover portion provided above the intake duct portion so as to surround the intake port of the intake duct portion, thereby making it possible to prevent the ingress of water into the cowling from the rear of the cowling or to prevent the ingress of water from the air intake recess in the tilt-up state.”

SUMMARY

However, although the invention described in JP-A-2004-239156 is designed to ensure that water that ingresses through the outside-air intake port can be removed through the combination of the volume of the intake chamber and the height of the communication port, if a large amount of water ingresses from the outside-air intake port, there is a possibility that the water may not be completely drained and sucked into the intake opening of the intake duct as it is. Further, although the succeeding water removal structure due to a silencer and an intake passage for a funnel is that of a funnel structure, it is unclear how the water drainage structure is constructed; if the amount of ingress water is large, there is a possibility that water may accumulate within the outboard motor or may ingress into the intake opening of the intake duct.

Further, in the invention described in JP-A-2002-114192, by passage through the filter having water repellency, water is blocked by the filter while allowing passage of air. However, if the amount of water is large, there is a possibility that water may accumulate within the space to cause clogging of the filter, resulting in insufficient separation between water and air.

Further, in the invention described in JP-A-Hei 2-147496, the intake duct projects from the bottom wall of the intake port communication passage. Thus, if a large amount of water flows into the intake port communication passage, the water will vigorously collide against the side portions of the intake duct portion, which may result in the ingress of water from the opening of the intake duct portion into the intake duct within the cowling. Further, since the intake port communication passage is linear, a sufficient volume cannot be secured for the air intake recess, so there is a possibility that water may fill the entire air intake recess, causing ingress of water from the intake duct into the cowling.

In view of the above, an aspect of one embodiment is to achieve an improvement in the drainage property of an outboard motor having an intake port formed in each left and right side surfaces of a cowling body, thereby providing an outboard motor capable of preventing the ingress of water into an intake duct.

Another aspect of an embodiment is to provide an outboard motor having improved an efficiency with which a large amount of water and air are separated from each other when a large amount of water is contained in the air sucked in from an intake port. This aspect can make it possible to inhibit the ingress of water into an engine compartment.

In order to achieve the at least some of the above-mentioned objects, the an outboard motor is provide that can comprise an intake port formed in an upper portion of a cowling and a water separating portion communicating with the intake port. The water separating portion and an engine compartment can be in communication with each other by an intake duct. The intake port can include a right-side intake port formed in a right side surface portion of the upper portion of the cowling and a left-side intake port formed in a left side surface portion of the upper portion of the cowling. The water separating portion can include first and second water separating portions. The first water separating portion can have an intake port communication passage that can communicate between the right-side intake port and the left-side intake port. The second water separating portion can be in communication with the first water separating portion via a communication port. The second water separating portion can communicate with the engine compartment.

BRIEF DESCRIPTION OF THE DRAWINGS

The abovementioned and other features of the inventions disclosed herein are described below with reference to the drawings of the preferred embodiments. The illustrated embodiments are intended to illustrate, but not to limit the inventions. The drawings contain the following figures:

FIG. 1 is a side view showing an outboard motor according to a first embodiment.

FIG. 2 is a plan view of the outboard motor of FIG. 1.

FIG. 3 is a side sectional view of the outboard motor taken along the line A-A of FIG. 2.

FIG. 4 is a side end view of the outboard motor taken along the line B-B of FIG. 5(a), showing a state in which a side wall portion of a front wall is removed.

FIGS. 5(a) and 5(b) show the outboard motor of FIG. 1, in which FIG. 5(a) is a plan sectional view of the outboard motor, and FIG. 5(b) is a schematic end view of the outboard motor taken along the line C-C of FIG. 5(a).

FIG. 6 is a side sectional view of the outboard motor of FIG. 1 in a state in which an open/close knob is open.

FIG. 7 is a side sectional view of the outboard motor of FIG. 1 in a state in which the open/closed knob and a cover body are open.

FIG. 8 is a side sectional view showing a state in which a ventilation duct is arranged on the front side of an outboard motor in accordance with a second embodiment.

FIG. 9 is a sectional view of an outboard motor in accordance with a third embodiment.

FIGS. 10(a) and 10(b) show an outboard motor in accordance with a fourth embodiment, in which FIG. 10(a) is a plan sectional view of the outboard motor, and FIG. 10(b) is a schematic end view of the outboard motor taken along the line C-C of FIG. 10(a).

FIG. 11 is a sectional view of an outboard motor in accordance with a fifth embodiment.

DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENT

FIGS. 1-11 illustrate various embodiments of an engine and assembly having an intake port formed in an upper portion of a cowling, and a water separating portion communicating with the intake port. The embodiments disclosed herein are described in the context of a marine propulsion system because these embodiments have particular utility in this context. However, the embodiments and inventions herein can also be applied to other marine vessels, boats, such as small jet boats, as well as other land and marine vehicles. It is to be understood that the embodiments disclosed herein are exemplary but non-limiting embodiments, and thus, the inventions disclosed herein are not limited to the disclosed exemplary embodiments.

With reference to FIGS. 1 to 7, a first embodiment of an outboard motor will now be described. As shown in FIG. 1, the construction of an outboard motor 1 can comprise a drive shaft housing 2, a propeller 3, a gear casing 4, a mounting bracket 5, a cowling 6, and an engine compartment 11 (see FIG. 3). The gear casing 4 can incorporate a gear mechanism for rotationally driving the propeller 3. The gear casing 4 can be coupled to the lower portion of the drive shaft housing 2. The cowling 6 can at least partially surround the engine compartment 11 (see FIG. 3) and can be connected to the upper portion of the drive shaft housing 2. The mounting bracket 5 can be provided on the front side of the drive shaft housing 2. The outboard motor 1 can also be mounted to a hull of a boat (not shown) by means of the mounting bracket 5. The cowling 6 can include a top cowl body 6a as part of a “cowling body,” and a bottom cowl body 6b as a part of the “cowling body.” The mating portion between the top cowl body 6a and the bottom cowl body 6b can include a seal, thereby allowing the top cowl body 6a to be detachably mounted to the bottom cowl body 6b while mitigating against the ingress of water, particulate, and the like.

Further, as shown in FIGS. 1 and 2, on the upper side of the cowling 6 of the outboard motor 1, the top cowl body 6a can have a front-side upper portion 6a-1 as a part of an “upper portion,” a center-side step side surface portion 6a-2 as a part of the “upper portion,” and a rear-side step floor surface portion 6a-3 as a part of the “upper portion.” Further, the rear-side step floor surface portion 6a-3 can be recessed with respect to the center-side step side surface portion 6a-2. Further, a hinge 14 can be connected to an upper-side portion of the center-side step side surface portion 6a-2 and a cover 7. The cover 7 can be pivotable about the hinge 14 with respect to the center-side step side surface portion 6a-2. Thus, the proximal end portion of the cover 7 can be attached to the hinge 14 so as to freely open and close with respect to the top cowl 6a (see FIGS. 3 and 4).

As shown in the exemplary configuration of FIG. 2, the cover 7 can comprise a cover body 9 and an open/close knob 8 that can be mounted to the cover body 9. For example, FIGS. 2 to 4 illustrate that a proximal end portion 9a of the cover body 9 can be attached to the center-side step side surface portion 6a-2 so as to be pivotable about the hinge 14. Further, a distal end portion 9b-2 can be formed on the distal end side of the cover body 9. The distal end portion 9b-2 can have an arcuate shape in plan view and a recessed portion 9b-1 formed substantially at the center of the distal end portion 9b-2. A proximal end portion 8a of the open/close knob 8 can be pivotably attached to the recessed portion 9b-1 by means of a hinge 15. Further, with the cover 7 closed, a distal end portion 8b of the open/close knob 8 can be substantially flush with the top cowl body 6a.

As shown in FIG. 2, a right-side intake port 9c-1 can be formed in the cover body 9 at a location corresponding to the right side surface of the cowling 6. Further, a left-side intake port 9c-2 can also be formed in the cover body 9 at a location corresponding to the left surface side of the cowling 6. Furthermore, as shown in FIG. 2, a ventilation exhaust port 9c-3 can formed in the cover body 9 on the side in front of the right-side intake port 9c-1 for exhausting air that passes through a ventilation duct (not shown).

With reference to FIG. 3, the engine compartment 11 can be at least partially surrounded by the top cowl body 6a. A throttle body 12 (which can function as a “throttle portion”) can be provided on a side in front of the engine compartment 11. Further, an intake duct 13 can be mounted inside the front-side upper portion 6a-1 of the top cowl body 6a and above the throttle body 12. The intake duct 13 can be mounted such that an intake opening 13a formed at one end of the intake duct 13 can open toward the center-side step side surface portion 6a-2; further the intake duct 13 can be mounted such that a connecting portion 13b formed at another end of the intake duct 13 can be in fitted engagement with the throttle body 12.

As shown in FIGS. 3 to 5(a), the intake ports 9c-1, 9c-2 and the intake opening 13a can be in fluid communication with each other through an intake passage 20. The intake passage 20 can comprise a first water separating portion 21, a second water separating portion 22, and a third water separating portion 23, which can serve to separate water so that water is not sucked into the engine compartment 11.

As shown in FIGS. 3 to 5(a), the first water separating portion 21 can have an intake passage 21a as part of an “intake port communication passage.” The intake passage 21a can be arcuate and can be formed on the rear-side step floor surface portion 6a-3 of the cowling 6. In this regard, the intake passage 21a can be configured such that with the cover 7 closed, the intake passage 21a can be surrounded by a front wall 26a and a bottom wall 26b (which can be formed in the rear-side step floor surface portion 6a-3), a cover body rear wall 27a-2 and a cover body ceiling wall 27b-2 (which can be formed in the cover body 9), and an open/close knob rear wall 27a-1 and an open/close knob ceiling wall 27b-1 (which can be formed in the open/close knob 8).

FIGS. 2 and 5(a) illustrate that according to an embodiment, the intake passage 21a of the first water separating portion 21 can also serve as a passage communicating between the right-side intake port 9c-1 and the left-side intake port 9c-2. In such an embodiment, the intake passage 21a can be formed so as to be curved annularly in a convex shape toward the rear of the outboard motor 1.

As shown in FIGS. 3 and 4, in the rear-side step floor surface portion 6a-3 of the cowling 6, the front wall 26a, a passage front wall-side guide wall 26c (a “guide wall”), a passage substantially-center guide wall 26d (another “guide wall”), and a locked wall 26e can be formed from the front side toward the rear side of the cowling 6 so as to extend upwardly from the bottom wall 26b. In a preferred implementation, these elements can be formed in the stated order from the front side toward the rear side of the cowling 6.

As shown in FIG. 5(a), the front wall 26a can be formed in an annular shape on the rear side of the cowling 6. The front wall 26a can include a central wall portion 26a-2 and two side wall portions 26a-1. The central wall portion 26a-2 can be formed such that the front wall 26a can protrude toward the front of the outboard motor 1 at substantially the center thereof. Additionally, the two side wall portions 26a-1 can be formed so as to extend continuously in an annular shape on both sides of the central wall portion 26a-2. Further, a communication port 28 can also be formed between the portion above the central wall portion 26a-2 and the cover body 9. Therefore, with the cover 7 closed with respect to the cowling 6, as shown in FIG. 4, the communication port 28 can provide fluid communication between the first water separating portion 21 and the second water separating portion 22.

The communication port 28 can preferably be open at a position higher than the bottom wall 26b of the intake passage 21a. As shown in FIG. 3, although no opening may be provided between the side wall portion 26a-1 and the cover body 9, as shown in FIG. 4, the communication port 28 can be open between the central wall portion 26a-2 and the cover body 9.

As shown in FIG. 5(b), the bottom wall 26b is formed as an inclined surface that is tilted downward toward the right-side intake port 9c-1 and the left-side intake port 9c-2 with substantially the central portion thereof being at the top. That is, the bottom wall 26b is formed so as to be tapered toward the intake ports 9c-1, 9c-2 from substantially the central portion thereof at the center.

The passage front wall-side guide wall 26c can be provided on an imaginary line connecting between the two side wall portions 26a-1 constituting the front wall 26a. The passage front wall-side guide wall 26c can be provided in rear of the central wall portion 26a-2. Further, the passage front wall-side guide wall 26c can be provided so as to leave a gap “A” (shown in FIG. 5a) of a predetermined distance between the passage front wall-side guide wall 26c and each of the two side wall portions 26a-1. In such an embodiment, water that has ingressed into the second water separating portion 22 can therefore be allowed to pass through the gap A to flow into the first water separating portion 21.

The passage substantially-center guide wall 26d can be formed in parallel to the passage front wall-side guide wall 26c. In some embodiments, the passage substantially-center guide wall 26d can be located closer toward the rear of the cowling 6 than the passage front wall-side guide wall 26c. The passage substantially-center guide wall 26d can serve to guide the water that has ingressed through one of the intake ports 9c-1, 9c-2 to the other of the intake ports 9c-1, 9c-2.

In accordance with an aspect of some embodiments, the passage front wall-side guide wall 26c and the passage substantially-center guide wall 26d can be provided in order to cause water to flow along the intake passage 21a.

With reference to FIGS. 3 to 4, the locked wall 26e can have an engaged portion 26e-1 formed at its distal end. The engaged portion 26e-1 can be brought into engagement with an engaging portion 27c-1 formed in a locking wall 27c. The engaging portion 27c-1 can be formed in the open/close knob 8, which is described below with reference to FIG. 6.

As shown in FIGS. 3 and 4, the open/close knob 8 can comprise the locking wall 27c, the open/close knob rear wall 27a-1, and an open/close knob rear end portion 27d-1. In some embodiments, these elements can be formed in an annular shape and/or in the stated order from the front toward the rear of the cowling 6 so as to extend downward from the open/close knob ceiling wall 27b-1.

Further, the cover body 9 can also have the cover body rear wall 27a-2 and a cover body rear-end wall 27d-2. In some embodiments, the cover body rear wall 27a-2 and the cover body rear-end wall 27d-2 can be formed in an annular shape and/or in the stated order from the front toward the rear of the cowling 6 so as to extend downward from the cover body ceiling wall 27b-2.

In accordance with an embodiment, the open/close knob rear wall 27a-1 (which can be formed in the open/close knob 8) and the cover body rear wall 27a-2 (which can be formed in the cover body 9) can become substantially flush with respect to each other when the cover 7 is closed with respect to the cowling 6. That is, the open/close knob rear wall 27a-1 and the cover body rear wall 27a-2 can be sized and formed on substantially the same arcuate trajectory. Further, as shown in FIGS. 3 and 4, a gap “B” can be formed between the lower ends of the rear walls 27a-1, 27a-2 and the rear-side step floor surface portion 6a-3. Thus, as shown in FIGS. 3 to 5(a), water that ingresses into the first water separating portion 21 can be discharged to the outside if such water passes along the portion of the bottom wall 26b where the passage substantially-center guide wall 26d is not provided.

The locking wall 27c can be formed on the most proximal end portion 8a side of the open/close knob 8. Further, the locking wall 27c can have formed therein the engaging portion 27c-1 that can be configured to engage with the engaged portion 26e-1 of the locked wall 26e described above. Further, a spring holding member 31 can be mounted to the back surface of the cover body 9. The spring holding member 31 and the locking wall 27c can be connected to each other by a spring 32. The spring 32 can thus be utilized to urge the locking wall 27c toward the cover body 9.

Accordingly, upon opening the open/close knob 8, the engagement between the engaged portion 26e-1 of the locked wall 26e and the engaging portion 27c-1 of the locking wall 27c can be released, causing the entire cover 7 to open. Conversely, when the cover body 9 moves toward the cowling 6, the engaging portion 27c-1 formed in the locking wall 27c of the open/close knob 8 can be urged by the spring 32 toward the cover body 9 into engagement with the engaged portion 26e-1, thus causing the cover 7 to close.

The open/close knob rear-end wall 27d-1 can be formed at the distal end portion 8b of the open/close knob 8. Additionally, the cover body rear-end wall 27d-2 can be formed at the distal end portion 9b-2 of the cover body 9. The open/close knob rear-end wall 27d-1 and the cover body rear-end wall 27d-2 can be formed so as to be located closer to the rear of the cowling 6 than the rear walls 27a-1, 27a-2. Furthermore, the open/close knob rear-end wall 27d-1 and the cover body rear-end wall 27d-2 can be formed so as to become flush with the side surface of the cowling 6. A gap “C” can be formed between the lower end portions of the rear-end walls 27d-1, 27d-2 and the rear-side step floor surface portion 6a-3 of the cowling 6 to thereby allow water that has ingressed into the first water separating portion 21 to be discharged to the outside.

The second water separating portion 22 can be sized and configured to be in fluid communication with the first water separating portion 21. The second water separating portion 22 can be disposed in front of the intake passage 21a (which can be formed in the first water separating portion 21). The third water separating portion 23 can be sized and configured to be in fluid communication with the second water separating portion 22, and can be disposed below the second water separating portion 22. A partition wall 22a can also be provided, which can be the bottom wall of the second water separating portion 22. The partition wall 22a can be disposed between the second water separating portion 22 and the third water separating portion 23, and can be attached onto the back surface of the cover body 9 by means of a bolt 29. An upwardly extending hollow annular member 22b can be formed in the partition wall 22a. Thus, air in the second water separating portion 22 can be sucked into the third water separating portion 23 from the upper-end opening of the hollow annular member 22b.

Further, as shown in FIGS. 3 and 4, the partition wall 22a of the second water separating portion 22 can be formed so as to be tilted downward toward the intake passage 21a. Water can be separated as it passes through the second water separating portion 22. The separated water can pass through the gap “A” (see FIGS. 5(a) and 5(b)) by way of the partition wall 22a to flow into the intake passage 21a. Finally, as described above, the separated water can then pass through the gap “B” and the gap “C” to be discharged to the outside.

The third water separating portion 23 can comprise a hollow cylinder-shaped water-repellent filter 24 having water repellency. The intake opening 13a of the intake duct 13 described above can be arranged on the side in front of the water-repellent filter 24. A seal member 25 can be provided to each of the upper and lower surfaces of the water-repellent filter 24, whereby, with the cover 7 closed with respect to the cowling 6, a reliable seal can be achieved between the lower end of the partition wall 22a and the upper end of the water-repellent filter 24, and between the rear-side step floor surface portion 6a-3 and the water-repellent filter 24. Accordingly, the ingress of water from the second water separating portion 22 into the third water separating portion 23 can be prevented both in the upper and lower portions of the water-repellent filter 24.

Further, the cover 7 can be attached to the cowling 6 so as to freely open and close. Accordingly, the intake passage 21a can be formed with the cover 7 closed, and the water-repellent filter 24 can be extracted with the cover 7 open.

In the intake duct 13, an intake pressure sensor (not shown) can be arranged in proximity to the intake opening 13a. Pressure loss due to the water-repellent filter 24 can be detected on the basis of the output value of the intake pressure sensor, and the output value can be detected by an engine control unit (not shown) serving as “control means” constituting a part of “replacement timing transmitting means.” When a preset threshold is exceeded, a lamp (not shown, but which can be provided on the boat operating room side or on the outboard motor 1 side and can serve as “lighting means” constituting a part of “replacement timing transmitting means”) can be lit to urge the boat operator to replace the water-repellent filter 24. The boat operator can thus readily confirm whether or not the intake passage 20 has been clogged, thereby making it possible to secure the output of the engine compartment 11 by replacing the water-repellent filter 24.

Further, the portion of the intake opening 13a formed at one end of the intake duct 13 can be detachably attached to the center-side step side surface portion 6a-2 of the cowling 6. The intake duct 13 can be arranged so that the intake opening 13a side is in the horizontal direction. Arranging the intake duct 13 in the horizontal direction in this way can also prevent water contained in the air from flowing into the throttle body 12. The other end of the intake duct 13 can be attached to the throttle body 12, and can be in fitting engagement with an elastic connecting member 33, which can be open in a bell shape. The connecting member 33 can be made of various types of suitable materials, including but not limited to rubber or the like.

Further, as shown in FIGS. 5(a) and 5(b), the outboard motor 1 can also be equipped with a ventilation fan 35 arranged substantially at the center of the cowling 6. Air can be guided by the ventilation fan 35 and discharged to the outside, for example, through the ventilation exhaust port 9c-3 shown in FIG. 2 via a ventilation duct 34.

The ventilation fan 35 can be a separate component that can be mounted by use of a drawing jig mounting screw, which can be used when disassembling the conventional flywheel magnet. That is, a fin holding member 35c provided with a fin 35a can be fixed with respect to a flywheel magnet outer frame member 35b by means of a rivet 35d. This construction can make it possible to form the fin 35a as a separate component. Further, a reduction in weight can be achieved if the fin 35a is formed from a lightweight material such as resin or the like. Thus, the costs of the flywheel magnet can be reduced.

According to an aspect of embodiments, the ingress of water into the cowling 6 can be mitigated. Further, any water that ingresses into the cowling 6 can be drained from the outboard motor 1 even when the rear-side step floor surface portion 6a-3 and the center-side step side surface portion 6a-2 of the cowling 6 are closed with the cover 7. These features of embodiments will now be described in additional detail.

In operation, air entering from the intake opening 13a can pass through the intake duct 13 and flow into the throttle body 12. After the air and fuel are mixed together in the throttle body 12, the air/fuel mixture can flow into a combustion chamber 11a of the engine compartment 11 via an air/fuel mixture passage tube (not shown) for combustion (see FIGS. 3, 4). In this regard, the use of the first water separating portion 21, the second water separating portion 22, and the water separating portion 23 in front of the intake opening 13a can provide many beneficial effects, as described below.

First, when a boat (not shown) having the outboard motor 1 makes a turn or the like on the water, a large amount of water can ingress into the right-side intake port 9c-1 or the left-side intake port 9c-2 (see FIGS. 2, 5(a)). However, water that ingresses through the left-side intake port 9c-2 can pass through the top of the intake passage 21a and be similarly drained from the right-side intake port 9c-1.

Further, for example, if water ingresses through the right-side intake port 9c-1 and reaches the top of the intake passage 21a, the water can then flow to the left-side intake port 9c-2 and be drained to the outside by the bottom wall 26b, which can be tilted downward toward the left-side intake port 9c-2 (see FIG. 5(a)).

Further, water flowing between the rear wall 27a and the front wall 26a can pass through the gaps “B” and “C,” shown in FIGS. 3 and 4, and be discharged to the outside.

At this time, the ingress of water through the portion between the rear wall 27a and the passage substantially-center guide wall 26d into the second water separating portion 22 can be prevented by the passage substantially-center guide wall 26d. Further, the ingress of water through the portion between the passage substantially-center guide wall 26d and the passage front wall-side guide wall 26c into the second water separating portion 22 can be prevented by the passage front wall-side guide wall 26c.

Next, if water that has ingressed into the first water separating portion 21 and passes through the communication port 28 together with air and ingresses into the second water separating portion 22, the majority of the water can be blasted onto a ceiling surface 22c or the outer side surface of the hollow annular member 22b during passage through the second water separating portion 22, and thus flow along an inner side surface 22d or the outer side surface of the hollow annular member 22b onto the partition wall 22a. Therefore, embodiments provide that mostly air passes through the hollow annular member 22b.

The water having flown onto the partition wall 22a, as described above, can move on the partition wall 22a to be returned to the intake passage 21a. When this occurs, the water can pass through the gap “B” and the gap “C” to be discharged to the outside.

As described above, water that has ingressed into the first water separating portion 21 can be removed by means of the intake passage 21a and gaps “B” and “C” of the first water separating portion 21 and the ceiling surface 22c and partition wall 22a of the second water separating portion 22. Although a large amount of water may rarely pass through the hollow annular member 22b, moisture, such as water vapor in the flowing air, may pass through the hollow annular member 22b. However, the ingress of such moisture can be prevented as the flowing air passes through the water-repellent filter 24 provided within the third water separating portion 23.

Due to the above-described arrangement, air that passes through the water-repellent filter 24 can be processed so as to contain almost no moisture. Such air can then be sucked into the intake opening 13a of the intake duct 13 and then introduced into the throttle body 12. An exemplary flow pattern of the air is: the air flows in from the intake ports 9c-1, 9c-2, passes through the intake passage 21a as indicated by the arrow P in FIG. 2, passes through the communication port 28 as indicated by the arrow Q in FIG. 4, passes through the hollow annular member 22b as indicated by the arrow R, passes through the water-repellent filter 24 as indicated by the arrow S, and finally passes through the intake duct 13 as indicated by the arrow T.

Turning now to the operation of opening/closing the cover 7 with respect to the cowling 6, FIG. 6 illustrates a side sectional view of the outboard motor of FIG. 1 in a state in which the open/close knob 8 is open.

The open/close knob 8 can be opened by slipping a hand through the gap “C” (shown in FIG. 6) between the open/close knob 8 and the rear-side step floor surface portion 6a-3 of the cowling 6. This action can release the engagement between the engaging portion 27c-1 of the locking wall 27c and the engaged portion 26e-1 of the locked wall 26e. As the open/close knob 8 is opened further, the cover body 9 can also opened, as shown in FIG. 7.

In another embodiment, when the cover body 9 is closed, the open/close knob 8 can also closed. Due to the contractive force of the spring 32, the open/close knob 8 can be pulled toward the rear-side step floor surface portion 6a-3 of the cowling 6, and the engaging portion 27c-1 of the locking wall 27c and the engaged portion 26e-1 of the locked wall 26e can be brought into engagement with each other, thereby closing the cover member 7.

As described above, the outboard motor 1 can be configured such that the first water separating portion 21 has the intake passage 21a in fluid communication between the right-side intake port 9c-1 and the left-side intake port 9c-2. In such an embodiment, because the right-side intake port 9c-1 and the left-side intake port 9c-2 are in fluid communication with each other by the intake passage 21a, water that ingresses from one of the intake ports 9c-1, 9c-2 can be passed to the other of the intake ports 9c-1, 9c-2 to be drained. Therefore, it is possible to improve the drainage property of the outboard motor 1 having the intake ports 9c-1, 9c-2 formed in the two left and right side surfaces of the top cowl body 6a, and to prevent the ingress of water into the intake duct 13.

Further, as discussed above, the intake ports can include the right-side intake port 9c-1 formed in the right side surface portion of the upper portion of the top cowl body 6a and the left-side intake port 9c-2 formed in the left side surface portion of the upper portion of the top cowl body 6a. Accordingly, an improvement can be achieved in terms of the water-ingress preventing performance for preventing water ingress into the outboard motor 1 during no-steering back trawl due to the provision of the intake ports 9c-1, 9c-2 in the side surface portions of the upper portion of the cowling 6 as opposed to having the intake ports 9c-1, 9c-2 on the rear side of the cowling 6.

As mentioned above, in an embodiment, the intake passage 21a can be curved in a convex and arcuate shape toward the rear of the outboard motor 1. Thus, even in the event of water ingress into the first water separating portion 21, a centrifugal force can be exerted on the water flowing in the intake passage 21a in the tangential direction of the arcuate shape, so that the water can be drawn toward the rear walls 27a-1, 27a-2 of the intake passage 21a. At the same time, air can be drawn toward the front wall 26a of the intake passage 21a and be passed into the second water separating portion 22 through the communication port 28. Therefore, when the air sucked in from the intake ports 9c-1, 9c-2 contains a large amount of water, the water can be effectively separated from the air to thereby mitigate the ingress of water into the engine compartment 11.

Further, in accordance with an aspect of an embodiment, the intake passage 21a can be formed in an arcuate shape to allow a large passage volume, as compared with the case where the intake passage 21a is formed linearly.

The bottom wall 26b of the intake passage 21a can be formed so as to be tapered downward from the substantially central portion of the bottom wall 26b at the top toward each of the intake ports 9c-1, 9c-2. Thus, even when water has ingressed from one of the intake ports 9c-1, 9c-2, the ingress of water to the substantially central portion of the intake passage 21a can be inhibited, or, even when the water has ingressed to the substantially central portion, the water can be readily flown to the other of the intake ports 9c-1, 9c-2 to be drained away. Accordingly, an improvement can be achieved in terms of the drainage property in the first water separating portion 21.

The communication port 28 can be formed substantially at the center of the front wall 26a of the intake passage 21a, and can be open at a position higher than the bottom wall 26b of the intake passage 21a. Therefore, when water is moved to the rear wall 27a-1, 27a-2 side of the intake passage 21a, air can be moved to the front wall 26a side of the intake passage 21a where water does not readily ingress. Accordingly, it is possible to inhibit the ingress of water into the second water separating portion 22.

The communication port 28 can also be formed substantially at the center of the front wall 26a of the intake passage 21a. Further, the communication port 28 can be formed at a location in the far back from the intake ports 9c-1, 9c-2 to thereby inhibit the ingress of water into the second water separating portion 22.

The front wall 26a of the intake passage 21a can be formed to project substantially at the center thereof toward the front of the outboard motor 1. Accordingly, if water ingresses into the first water separating portion 21, such water can flow straight ahead along the intake passage 21a while maintaining an inertial force, so that the water is not likely to abruptly flow from the intake passage 21a to the central wall portion 26a-2 that projects toward the front of the outboard motor 1.

The passage front wall-side guide wall 26c and the passage substantially-center guide wall 26d can be disposed in the intake passage 21a and can be configured to cause water to flow along the intake passage 21a. Therefore, the water that has ingressed into the first water separating portion 21 can flow in the longitudinal direction of the intake passage 21a, thereby making it possible to inhibit the water from flowing in the direction orthogonal to the longitudinal direction. Accordingly, it is possible to inhibit the ingress of water into the communication port 28, which communication port 28 can advantageously be formed in the direction orthogonal to the longitudinal direction of the intake passage 21a.

In accordance with an aspect of some embodiments, it is possible to inhibit the water that has ingressed into the second water separating portion 22 from ingressing into the third water separating portion 23. As mentioned, some embodiments can be configured such that the second water separating portion 22 can be provided and disposed in front of the first water separating portion 21, and can be in fluid communication with the first water separating portion 21. Additionally, other embodiments can be configured such that the third water separating portion 23 can be provided and disposed below the second water separating portion 22, and can be in fluid communication with the second water separating portion 22. The engine compartment 11 can be in fluid communication with the third water separating portion 23. The upwardly extending hollow annular member 22b can be formed in the partition wall 22a and can be provided between the second water separating portion 22 and the third water separating portion 23. Air in the second water separating portion 22 can be sucked into the third water separating portion 23 from the upper-end opening of the hollow annular member 22b and flow into the engine compartment 11. Therefore, by providing the hollow annular member 22b on the second water separating portion 22 side, it is possible to inhibit the passage of water in the second water separating portion 22 through the hollow annular member 22b while readily allowing the passage of air in the second water separating portion 22 through the hollow annular member 22b. Therefore, it is possible to inhibit the water that has ingressed into the second water separating portion 22 from ingressing into the third water separating portion 23.

The partition wall 22b can also provided so as to be tilted downward from the second water separating portion 22 toward the first water separating portion 21. Such an embodiment can tend to ensure that water that has ingressed into the second water separating portion 22 can be returned to the first water separating portion 21 and drained from the intake ports 9c-1, 9c-2 through the intake passage 21a.

As discussed above, the cowling 6 can include the top cowl body 6a, the bottom cowl body 6b, and the cover 7 in which the intake ports 9c-1, 9c-2 can be formed. Further, the top cowl body 6a can be attached to the center-side step side surface portion 6a-2 and rear-side step floor surface portion 6a-3 of the top cowl body 6a so as to freely open and close. Accordingly, the first water separating portion 21 and the second water separating portion 22 can be created when the cover 7 is closed. In other words, the portions corresponding to the first water separating portion 21 and the second water separating portion 22 can simply be formed on the top cowl body 6a side and the cover 7 side, respectively, to thereby facilitating the formation of the first separating portion 21 and second water separating portion 22 when the cover 7 is closed.

With the cover 7 closed, the gaps “B” and “C,” which can serve to discharge ingressed water to the outside, can also be formed between the lower end of the rear wall 27a of the cover 7 and the rear-side step floor surface portion 6a-3 of the top cowl body 6a. Such a feature can provide an improvement in terms of the drainage property of the water that has ingressed into the first water separating portion 21.

The water-repellent filter 24, which can separate water from air, can be provided in at least one of the first water separating portion 21, the second water separating portion 22, and the third water separating portion 23. Accordingly, even when moisture such as water vapor or droplets has ingressed into the first water separating portion 21, the second water separating portion 22, or the third water separating portion 23, the moisture can be blocked by the water-repellent filter 24, thereby making it possible to prevent the ingress of water into the intake duct 13.

The filter 24 can be one of a variety of water-repellent filters that exhibits water repellency. Such a filter 24 can repel water before the water reaches the intake opening 13a of the intake duct 13, thereby making it possible to prevent the passage of water through the intake duct 13.

As mentioned above, the cowling 6 can include the top cowl body 6a, the bottom cowl body 6b, and the cover 7 in which the intake ports 9c-1, 9c-2 can be formed. Further, the top cowling body 6a can be attached to the center-side step side surface portion 6a-2 and rear-side step floor surface portion 6a-3 of the top cowl body 6a so as to freely open and close. According to an embodiment, when the cover 7 is open, the water-repellent filter 24 can be extracted. Further, in an embodiment, the cover 7 can be opened sufficient to allow ready inspection of the deterioration of the water-repellent filter 24 and to perform replacement thereof.

The intake pressure sensor can be arranged in proximity to the intake opening 13a of the intake duct 13. Further, as mentioned, certain embodiments can also include the replacement timing transmitting means for urging the boat operator to replace the water-repellent filter 24 on the basis of the output value of the intake pressure sensor. Accordingly, through operations, such as detecting the pressure loss due to the water-repellent filter 24 on the basis of the output value of the intake pressure sensor, taking the output value into the engine control unit, and lighting the lamp provided on the boat operating room side or the outboard motor 1 side when the output value exceeds a preset threshold, it is possible to urge the boat operator to replace the water-repellent filter 24. This can allow the boat operator to readily confirm whether or not the intake passage 20 has been clogged and to replace the water-repellent filter 24 for securing the output of the engine compartment 11.

In an embodiment of the outboard motor 1, one end of the intake duct 13 can be detachably attached to the center-side step side surface portion 6a-2 of the cowling 6, and the other end of the intake duct 13 can be detachably attached to the throttle body 12. Also, the other end of the intake duct 13 can be in fitted engagement with the elastic connecting member 33, which can be attached to the throttle body 12 and be configured to be open in a bell shape. Accordingly, any misalignment between the intake duct 13 and the throttle body 12 that may occur when bringing the intake duct 13 and the throttle body 12 into fitting engagement with each other can be absorbed by the connecting member 33 due to its configuration and material characteristics. Further, it is possible to ensure the sealing property of the final connection.

While the cover 7 can be formed separately from the cowling 6 in the first embodiment, such an embodiment is only exemplary and the inventions are not limited by such a possible embodiment. In other words, it is also possible to form the cover 7 and the cowling 6 integrally with each other, with the cover 7 constituting a part of the “upper portion” of the cowling 6.

Second Embodiment of the Inventions

A second embodiment will now be described. It should be noted that portions that are the same as those discussed above are denoted by the same reference numerals and detailed description thereof is not repeated.

FIG. 8 shows a side sectional view showing a state in which a ventilation duct 134 is arranged on the front side of an outboard motor 200 in accordance with the second embodiment. The outboard motor 200 of the second embodiment can differs from the outboard motor 1 of the first embodiment in the following respect. That is, in the case of the cover 9 of the outboard motor 1, as shown in FIGS. 5(a) and 5(b), the ventilation exhaust port 9c-3 provided in proximity to a ventilation outlet 34a of the ventilation duct 34 can preferably be formed near the right-side intake port 9c-1. Meanwhile, in the case of a cover 209 of the outboard motor 200, as shown in FIG. 8, the ventilation duct 134 can be provided on the front side of the cowling 6 along the vertical direction, and a ventilation outlet 134a can be mounted at a position spaced apart from the right-side intake port 9c-1.

In this way, the path for the ventilation duct 134, the ventilation outlet 134a, and the ventilation exhaust port 9c-3 can be provided at a position different from that of the path for the intake passage 20 and the intake ports 9c-1, 9c-2. This can make it possible to eliminate the possibility of the air discharged from the ventilation outlet 134a being sucked into the intake ports 9c-1, 9c-2 again, and also to achieve compact construction of the outboard motor 200.

The inventions are not limited to the above-mentioned embodiment; and it is also possible to arrange the ventilation duct 134 along the vertical direction of the engine compartment 11 in various configurations. Further, it is contemplated that uniform cooling of the engine compartment 11 can be achieved by providing a ventilation flow transversely crossing the accommodation space of the engine compartment 11.

Further, it is also possible to arrange the ventilation outlet 134a in a space separated from the intake ports 9c-1, 9c-2 through a partition wall, thereby preventing an increase in intake temperature which occurs as the ventilated air is sucked in by an intake system.

Third Embodiment of the Inventions

A third embodiment will now be described. It should be noted that portions that are the same as those of the first embodiment are denoted by the same reference numerals and detailed description thereof is not repeated.

FIG. 9 shows a sectional view of an outboard motor 300 in accordance with the third embodiment. The outboard motor 300 can differ from the outboard motor 1 of the first embodiment in that the filter 24 described with reference to the first embodiment is not required. Accordingly, air that passes through the first water separating portion 21 and the second water separating portion 22 can pass through a third passage 323 serving as “intake passage” and can then be sucked into the intake duct 13.

In this case as well, water can be removed by the first water separating portion 21 and the second water separating portion 22, thereby making it possible to inhibit the ingress of water into the intake duct 13.

Fourth Embodiment of the Inventions

A fourth embodiment will now be described. It should be noted that portions that are the same as those of the first embodiment are denoted by the same reference numerals and detailed description thereof is not repeated.

FIGS. 10(a) and 10(b) show an outboard motor 400 in accordance with the fourth embodiment, in which FIG. 10(a) is a plan sectional view of the outboard motor 400, and FIG. 10(b) is a schematic end view of the outboard motor 400 taken along the line C-C of FIG. 10(a). The outboard motor 400 can differ from the outboard motor 1 of the first embodiment in that at least one linear protrusions 26f can be provided to suppress the strength of the ingress water can be formed on the bottom wall 26b of the intake passage 21a.

Further, a plurality of the linear protrusions 26f can be formed at each predetermined interval in proximity to the intake ports 9c-1, 9c-2 and in the direction orthogonal to the arcuate direction of the intake passage 21a.

The linear protrusions 26f can be provided to suppress the strength of water that has ingressed from the intake ports 9c-1, 9c-2. The linear protrusions 26f can be formed on the bottom wall 26b of the intake passage 21a in the direction orthogonal to the longitudinal direction of the bottom wall 26b. Accordingly, the linear protrusions 26f can tend to reduce the speed at which the water that has ingressed from one of the intake ports 9c-1, 9c-2 flows in the intake passage 21a.

Fifth Embodiment of the Inventions

A fifth embodiment will now be described. It should be noted that portions that are the same as those of the first embodiment are denoted by the same reference numerals and detailed description thereof is not repeated.

FIG. 11 shows a sectional view of an outboard motor 500 in accordance with the fifth embodiment. The outboard motor 500 can differ from the outboard motor 1 of the first embodiment in that the filter 24 according to the first embodiment is not required. Further, an upper portion of an intake duct 513 can be provided so as to project upward from a bottom wall portion 506a-3 of a third water separating portion 523.

The upper portion of the intake duct 513 can be attached so as to project from the bottom wall portion 506a-3 of the third water separating portion 523, which can serve as an “intake passage,” thereby communicating between the third water separating portion 523 and the intake duct 513. Accordingly, even when both water and air have ingressed into the third water separating portion 523, it is possible to prevent ingress of water from an intake opening 513a into the intake duct 513. For example, air containing water can flow from the second water separating portion 22 toward the third water separating portion 23, and water can accumulate on the bottom wall portion 506a-3 of the third water separating portion 523, thus causing the ingress of water from an intake opening 513a into the intake duct 513. In such a situation, the upper portion of the intake duct 513 can configured so as to project from the bottom wall portion 506a-3 of the third water separating portion 523 to prevent ingress of water to the intake opening 513a.

In another aspect of certain embodiments, the other end 13b of the intake duct 13 can be attached to the throttle body 12, for example, in the first to fourth embodiments, although the inventions are not so limited. In other words, it is also possible to adopt a construction in which the other end 13b of the intake duct 13 can be attached to an intake system. For example, it is possible to adopt a construction in which the other end 13b of the intake duct 13 can be attached to an air cleaner as “intake system” or to an intake chamber or silencer as “intake system.”

Although these inventions have been disclosed in the context of certain preferred embodiments and examples, it will be understood by those skilled in the art that the present inventions extend beyond the specifically disclosed embodiments to other alternative embodiments and/or uses of the inventions and obvious modifications and equivalents thereof. In addition, while several variations of the inventions have been shown and described in detail, other modifications, which are within the scope of these inventions, will be readily apparent to those of skill in the art based upon this disclosure. It is also contemplated that various combination or sub-combinations of the specific features and aspects of the embodiments may be made and still fall within the scope of the inventions. It should be understood that various features and aspects of the disclosed embodiments can be combined with or substituted for one another in order to form varying modes of the disclosed inventions. Thus, it is intended that the scope of at least some of the present inventions herein disclosed should not be limited by the particular disclosed embodiments described above.

Outboard motor

Information

Publication Number

Date Filed

Date Published

Inventors

CPC

US Classifications

International Classifications

Abstract

Description

Claims

Priority Claims (1)