This application is based upon and claims the benefit of priority of the prior Japanese Patent Application No. 2016-107708, filed on May 30, 2016, the entire contents of which are incorporated herein by reference.
The present invention relates to an outboard motor supported and mounted to a ship hull by interposing a suspension unit.
Typically, an outboard motor has an anti-vibration structure installed with an anti-vibration member or the like in order to prevent an engine vibration from propagating to a ship hull.
In the prior art, an outboard motor is discussed, for example, in Patent Document 1, in which anti-vibration mounts obtained by interposing a shock-absorbing material between facing holders are arranged obliquely and symmetrically with respect to a center line of the outboard motor body.
Patent Document 1: Japanese Laid-open Patent Publication No. 6-221382
Since the anti-vibration mount receives a propeller thrust force and a steering reaction force, a mount bracket for supporting the anti-vibration mount necessitates high strength and rigidity. In addition, the arrangement (such as orientation) of the anti-vibration mounts affects assemblability. In the outboard motor of the prior art, the size of the mount bracket used to install the anti-vibration mount tends to increase. If the size of the mount bracket is reduced, assemblability is degraded. This makes it difficult to improve workability and cost efficiency.
In view of the aforementioned problems, it is therefore an object of the present invention to provide an outboard motor capable of effectively reducing size and cost.
According to an aspect of the present invention, there is provided an outboard motor including: a clamp bracket fixedly installed in a rear part of a ship hull; a swivel bracket provided with a support shaft extending in a vertical direction and supported by the clamp bracket; an outboard motor body installed in the swivel bracket swingably with respect to the support shaft; a pair of left and right anti-vibration mounts provided with an outer tube interposed between the swivel bracket and the outboard motor body, an inner tube loosely fitted to the outer tube, and a shock-absorbing material interposed between the outer and inner tubes. The pair of left and right anti-vibration mounts are each arranged in an upper part of the swivel bracket over the clamp bracket and a transom board of the ship hull and in a lower part of the swivel bracket vertically overlapping with the transom board of the ship hull under the clamp bracket, the upper pair of left and right anti-vibration mounts have axial lines arranged in parallel with a longitudinal center line extending in a longitudinal direction of the outboard motor body, the lower pair of left and right anti-vibration mounts have axial lines concentrated on one point on the longitudinal center line extending in the longitudinal direction of the outboard motor body and inclined at an identical angle symmetrically with respect to the longitudinal center line, such that the axial lines intersect in a V-shape in front of the support shaft as seen in a plan view of the outboard motor body.
A description will now be made for an embodiment of the present invention with reference to the accompanying drawings. The embodiment of the present invention typically relates to an outboard motor having contra-rotating propellers. Note that, in each drawing, arrows will be appropriately used to indicate front, rear, left, right, upper, and lower directions.
Referring to
As illustrated in
In the engine unit 14, an engine 18 is vertically mounted and supported to an engine holder 19 (refer to
Exhaust passages communicate with combustion chambers of the left and right banks of the engine 18. Each exhaust passage communicates with an exhaust passages 21 provided inside the middle unit 15 through the outer sides of the left and right banks in the width direction of the outboard motor as illustrated in
In the middle unit 15, the steering shaft 22 is supported by the swivel bracket 12 pivotably in the horizontal direction. As illustrated in
The outboard motor body 13 is integrally pivotably supported by the steering shaft 22 by installing the upper and lower mounts 23 and 24. By virtue of a pivot operation of the steering bracket 29 sticking to the upper end of the steering shaft 22, the outboard motor 10 is steered.
In this case, the upper and lower mounts 23 and internally have an anti-vibration rubber as described below. Therefore, it is possible to alleviate an engine vibration generated from the engine 18 of the outboard motor 10, a variation of the propeller thrust force, or a variation of a rudder force (lifting force) and prevent them from directly propagating to the ship hull.
The upper mount 23 is disposed in an upper part of the clamp bracket 11 and the swivel bracket 12 over the transom board 2 of the ship hull. In addition, the lower mount 24 is disposed in a lower part of the swivel bracket 12 vertically overlapping with the transom board 2 of the ship hull under the clamp bracket 11.
In this case, axial lines L1 (refer to
As a specific mount structure, the upper and lower mounts 23 and 24 have a cylindrical shape. Referring to
The upper mounts 23 (the outer metal tube 23b) are inserted into a pair of lower semi-cylindrical concave portions provided in the engine holder 19 (
The lower mounts 24 (the outer metal tube 24b) are inserted into a pair of inner semi-cylindrical concave portions arranged in a V-shape narrowed to the front side of the drive shaft housing 26 (
The engine holder 19 and the drive shaft housing are combined with each other using bolts by interposing an oil pan 34 as illustrated in
The steering bracket 29 is formed integrally with the steering shaft 22. The steering shaft 22 is splined to the lower mount bracket 35, and both the steering shaft 22 and the lower mount bracket 35 can be steered integrally with respect to the clamp bracket 11 and the swivel bracket 12 (swingable in a yawing direction).
Referring to
In front of the forward-side stopper receptacles of the upper mounts 23, washer-like forward-side stoppers 41 formed of an anti-vibration rubber material are arranged. In addition, in front of the forward-side stoppers 41, clearances 42 are provided between the forward-side stoppers 41 and the engine holder 19. In the heads of the bolts 39, cap-like backward-side stoppers 43 formed of an anti-vibration rubber material are installed with clearances 44 from the engine holder 19.
Referring to
A forward-side stopper 50 of the lower mount 24 is installed in the lower mount bracket 35 between the lower mount bracket 35 and the drive shaft housing 26 in the vicinity of the center of the left and right lower mounts 24. A clearance 51 is provided between the drive shaft housing 26 and the forward-side stopper 50 of the lower mounts 24.
A washer-like backward-side stopper 52 formed of an anti-vibration rubber is provided between the backward-side stopper receptacle 45 of the lower mount 24, the drive shaft housing 26, and the lower mount cover 32 in the lower mount 24. Clearances 53 are provided between the backward-side stoppers 52 of the lower mounts 24, the drive shaft housing 26, and the lower mount cover 32.
In this case, the middle unit 15 has a coupling portion coupled to the lower unit 16 in its lower end. Specifically, the drive shaft housing 26 is coupled to the lower unit 16 using bolts. A coolant pump 54 driven by the drive shaft 25 is provided in the vicinity of the coupling portion between the middle and lower units 15 and 16 as schematically illustrated in
Next, displacements of the anti-vibration rubbers of the upper and lower mounts 23 and 24 or the like in relation to a driving state of the outboard motor will be described.
(1) In the upper mount 23, the forward-side stopper 41 is provided with a clearance 42, and the backward-side stopper 43 is provided with a clearance 44. In the lower mount 24, the forward-side stopper 50 is provided with a clearance 51, and the backward-side stopper 52 is provided with a clearance 53. Therefore, in a neutral position, the outboard motor is supported by the upper and lower mounts 23 and while both the upper and lower mounts 23 and 24 have the clearances 42 and 44, and 51 and 53, respectively. As a result, it is possible to obtain an anti-vibration effect and a vibration damping effect.
In an idling forward operation, the clearances remain, and the outboard motor 10 is supported by the upper and lower mounts 23 and 24, so that the anti-vibration effect and the vibration damping effect can be obtained. The same effects as those of the neutral operation can be obtained. Note that, in
(2) In a low-speed forward operation (accelerated by slightly opening the accelerator throttle), the displacement of the lower mount 24 increases, and the clearance 51 is removed. The upper part of the outboard motor 10 is displaced backward with respect to the forward-side stopper 50 of the lower mount 24. In this state, the anti-vibration effect and the vibration damping effect are obtained by the forward-side stopper 50 and the upper mount 23.
(3) If the speed increases more (middle-speed forward operation), the propeller thrust force increases, and the clearance 42 is removed. In this state, the anti-vibration effect and the vibration damping effect are obtained by the forward-side stoppers 50 and 41.
(4) If the speed increases more (high-speed forward operation), the propeller thrust force increases, and deformation of the forward-side stoppers 50 and 41 progresses so that the anti-vibration effect and the vibration damping effect (that is, suspension effect) are obtained.
In an idling backward operation, the clearances remain, and the outboard motor 10 is supported by the upper and lower mounts 23 and 24, so that the anti-vibration effect and the vibration damping effect can be obtained. In addition, the same effects as those of the neutral operation (1) can be obtained.
(5) In a low-speed backward operation (accelerated by slightly opening the accelerator throttle), the displacement of the lower mount 24 increases, and the clearance 53 is removed. The upper part of the outboard motor 10 is displaced forward with respect to the backward-side stopper 52 of the lower mount 24. In this state, the anti-vibration effect and the vibration damping effect are obtained by the backward-side stopper 52 and the upper mount 23.
(6) If the speed increases more (middle-speed backward operation), the propeller thrust force increases, and the clearance 44 is removed. In this state, the anti-vibration effect and the vibration damping effect are obtained by the backward-side stoppers 52 and 43.
In this case, a spring constant is different between the forward-side stopper 41 and the backward-side stopper 43 or between the forward-side stopper and the backward-side stopper 52 depending on the upper mount 23 or the lower mount 24 or depending on the forward or backward operation.
Here, a relationship between the outboard motor type, the mount arrangement, and the anti-vibration performance will be described. First, in general, in the reciprocal engine employed in the outboard motor, an explosive force and an inertial force are generated in the cylinder axis direction. For this reason, the outboard motor is disposed such that the crankshaft is placed in a vertical direction, and the cylinder axis line is placed in the longitudinal direction. In the outboard motor, the explosive force and the inertial force are generated in the longitudinal direction, and a vibration force caused by the counterweight effect of the crankshaft to alleviate the explosive force and the inertial force is generated in the lateral direction. In addition, since a small-sized outboard motor has a smaller number of cylinders, a torque variation is generated (this dominantly works in a low-speed operation).
Therefore, in a small-sized outboard motor, if the upper mounts placed in the vicinity of the engine (also at the center of the outboard motor) are arranged in a V-shape having a proper angle and a proper position, anti-vibration (vibration damping) performance is improved.
However, in a large-sized outboard motor (in this example, a V-type six-cylinder engine), the number of cylinders is large, and a variation of the explosive force or the inertial force is insignificant due to cancellation between cylinders. Therefore, even when the V-shaped arrangement is employed, the anti-vibration (vibration damping) performance is not remarkably improved unlike a small-sized outboard motor. Meanwhile, in a large-sized outboard motor, the thrust force increases, and the speed also increases. As a result, the lifting force (rudder force) also increases. Therefore, suspension performance for alleviating variations of the thrust force and the lifting force caused by waves or a steering operation becomes important. If the lower mounts in the vicinity of the propeller or the gear casing strut (rudder portion) are arranged in a V-shape having a proper position and a proper angle, rigidity is improved. Therefore, the suspension performance of the large-sized outboard motor is improved.
If the upper mounts are arranged in a V-shape, they interfere with the exhaust passages and a coolant passage extending from the engine through the engine holder. Therefore, the upper mounts are provided over the coolant pump. If the upper mounts can be lowered in a parallel state by widening a gap, this may generate interference with a boat in a steering operation. In addition, a length of the arm from the steering shaft of the lower mount bracket to the mount increases. This degrades the strength and the rigidity of the lower mount bracket.
Meanwhile, if the upper mounts are placed directly under the engine by reducing the gap, and the lower mounts arranged in a V-shape are placed in the vicinity of the coolant pump, it is possible to increase a distance between the upper and lower mounts. If the distance between the upper and lower mounts increases, rigidity in the vertical (pitch) direction increases. Therefore, it is possible to improve suspension performance for variations of the thrust force and the rudder force.
The arrangement of the mounts described above relates to various types of performance of the outboard motor including the anti-vibration performance.
According to the present invention, since the upper mounts 23 are arranged in parallel to each other in an in-line manner, it can be installed over the upper end of the transom board 2 (the start point of the clamp bracket 12).
According to the present invention, since the lower mounts 24 are arranged in a V-shape, it is possible to lower the lower mounts 24 to the position of the coolant pump 54 without reducing the strength of the lower mount bracket 35 and generating interference between the ship hull (boat 1) and the lower mount bracket 35.
According to the present invention, it is possible to increase the distance between the upper and lower mounts 23 and 24. Therefore, it is possible to improve rigidity in the vertical direction and the suspension performance.
In the mount arrangement of
In a small-sized outboard motor, an operator directly performs steering using a tiller handle. In a large-sized outboard motor, the outboard motor is indirectly controlled by an operator who seats on the cabin on a mechanical or hydraulic basis.
With regard to the anti-vibration, in most of the outboard motors, the crankshaft of the outboard motor is arranged in a vertical direction, and the engine receives an inertial force (in the longitudinal direction) and a couple force (in the longitudinal and lateral directions). The magnitude and the direction of the inertial force or the couple force can be changed using a counterweight or a balance weight of the crankshaft. The remaining engine vibration forces include a vertical direction (traveling direction) and a horizontal direction (perpendicular to the traveling direction). If the number of cylinders is small, a torque variation component becomes dominant in the vibration force.
With regard to the thrust force, the thrust force is generated from the propeller in the traveling direction. A variation of the rotation of the engine generates a variation of the thrust force. The thrust force also varies when the propeller blades are emerged from the water surface, or the distance of the strut is changed periodically.
With regard to the horizontal force (rudder lifting force), if the outboard motor is steered, a horizontal force is generated because a strut bracket has an elevation angle against a flow. In addition, because the propeller is steered by itself, the thrust force is a combinational force between the forward driving force and the horizontal force.
As described above, the lower mount 24 serving as a lower anti-vibration mount receives the thrust force and the steering reaction force of the propeller 17. Therefore, relative to the upper mount serving as an upper anti-vibration mount, the lower mount 24 receives a larger thrust load, and the lower mount bracket that supports the lower mount 24 is necessary to have a larger size in order to obtain higher strength and rigidity. Since the lower anti-vibration mount is arranged in a V-shape, it is possible to reduce a length of the arm of the lower mount bracket 35. Therefore, a bending moment exerted to this lower mount bracket 35 is reduced, so that it is possible to reduce necessary strength and rigidity and reduce the size of the lower mount bracket. Meanwhile, if the upper mount 23 is arranged in the V-shape, the axial lines of the anti-vibration mounts are not in parallel to each other. Therefore, it is difficult to assemble the upper mount 23 to the steering bracket 29 serving as an upper mount bracket while the anti-vibration mount is sub-assembled to the middle unit 15. This increases the assembly time and the cost. Relative to the lower mount 24, the upper mount 23 receives a smaller thrust load. Therefore, even when the upper mounts are arranged in a parallel shape, it is not necessary to increase the size of the upper mount bracket to increase strength and rigidity. Therefore, it is possible to reduce the cost necessary in the assembly work.
Since the lower mount 24 serving as a lower anti-vibration mount can be arranged in the vicinity of a load center of the propeller 17 and the rudder, a moment load applied to the lower mount 24 is reduced, and a support span with the upper mount 23 is widened, so that the support rigidity increases. This contributes to improvement of maneuvering stability.
Furthermore, since the upper mount 23 is arranged directly under the V-type four-cycle engine by avoiding the left and right exhaust passages 21, a distance between the upper mount 23 and the V-type four-cycle engine is reduced. Therefore, it is possible to improve anti-vibration performance and widen the support span with the lower mount 24 to improve support rigidity. This contributes to improvement of maneuvering stability.
While embodiments of the present invention have been described in details with reference to the accompanying drawings hereinbefore, they are just for illustrative purposes for showing specific examples of the present invention. A technical scope of the present invention is not limited to the embodiments described above. Various changes and modifications may also be possible with departing from the scope and spirit of the present invention, and they are also intended to encompass the scope of the present invention.
For example, although the outboard motor has contra-rotating propellers in the aforementioned embodiments, the present invention may also be effectively applied to an outboard motor having a single propeller. Even in this case, the same functional effects as those of the aforementioned embodiments can be obtained.
According to the present invention, the lower anti-vibration mounts are arranged in a V-shape. Therefore, a bending moment applied to the lower mount bracket can be reduced, so that strength and rigidity can be reduced. This makes it possible to reduce the size. The upper anti-vibration mounts are arranged in a parallel manner. Therefore, the upper anti-vibration mounts can be formed in a large size, and it is not necessary to increase strength and rigidity. Therefore, it is possible to reduce cost for the assembly work.
Number | Date | Country | Kind |
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2016-107708 | May 2016 | JP | national |