The present application is based on and claims priority under 35 U.S.C. ยง 119 to Japanese Patent Application Serial No. 2006-111544, filed on Apr. 14, 2006, the entire contents of which are expressly incorporated by reference herein.
1. Field of the Invention
The present invention relates to an outboard motor having a throttle and a gear shifter.
2. Description of the Related Art
Outboard motors typically have a throttle that controls the supply of air to the engine, and thus generally controls engine speed. Outboard motors also typically included a gear shifter for shifting between forward, neutral and reverse gears. If the throttle opening is increased when the shift position is the neutral position, that is, in the state where the engine is in a no-load state, the engine speed becomes extremely high, leading to various malfunctions. To avoid this, some outboard motors are equipped with a throttle opening regulating mechanism (see Japanese Patent Document JP-A-Hei 04-260892).
In an outboard motor, the engine is covered by a cowl, so the concentration of HC in the cowl often becomes high due to the drive of the engine. The throttle opening when the shift position is the neutral position is regulated in some conventional throttle opening regulating mechanisms. Thus, when the engine is to be started after warm-up, it is often difficult to start the engine if the concentration of HC in the cowl has become high, because the throttle opening regulation may not allow the user to increase the air intake amount sufficient to overcome the high HC concentration.
Some outboard motors are equipped with a shift operation regulating mechanism that permits throttle opening operation but disables shift operation when the shift position is the neutral position (see Japanese Patent Document JP-A-2000-213380). Such structure is disposed in a specially-constructed steering handle of the motor.
There is a need in the art for an outboard motor that allows throttle and shift operations to be performed separately, and protects the outboard motor from potentially-damaging shifts at high engine speeds. There is also a need in the art for an outboard motor that allows throttle and shift operations to be performed separately, irrespective of the configuration of a steering handle or the like of the motor.
In accordance with one embodiment, the present invention provides an outboard motor comprising an engine, a throttle mechanism, a shift mechanism, and a regulating mechanism. The throttle mechanism is adapted to control a throttle opening of the engine. The shift mechanism is configured to change a shift position of the outboard motor between at least a neutral state and a forward state. The regulating mechanism is configured so that when the shift mechanism is set to the neutral state and the throttle mechanism is set so that the throttle opening exceeds a predetermined value, the regulating mechanism restricts the shift mechanism from shifting out of the neutral state but permits unrestrained operation of the throttle mechanism. The regulating mechanism is further configured so that when the shift mechanism is set to a state other than the neutral state operation of the throttle mechanism remains unrestrained.
In a further such embodiment, the regulating mechanism does not restrict operation of the throttle mechanism in all states of the shift mechanism.
In another embodiment, the outboard motor comprises a cowl that encloses at least part of the regulating mechanism, at least part of the throttle mechanism, and at least part of the shifting mechanism. In a further such embodiment, a portion of the throttle mechanism within the cowl rotates about an axis, and a portion of the shift mechanism within the cowl rotates about an axis, and the throttle mechanism axis and shift mechanism axis are generally parallel to one another. In yet another such embodiment, the throttle mechanism is configured to be controlled by a throttle interface, and the throttle interface is disposed outside of the cowl. In yet another such embodiment, the shift mechanism is configured to be controlled by a shift interface, and the shift interface is disposed outside of the cowl.
In a still further embodiment, the throttle mechanism comprises a cam member having a cam portion. The cam member is adapted to rotate with a portion of the throttle mechanism. A plunger is operatively connected to the cam portion and adapted to move linearly as the cam member rotates. The shift mechanism has a regulating member having an engagement portion. The plunger is adapted to engage the engagement portion when the shift mechanism is in the neutral state and the throttle mechanism is rotated to a position beyond a predetermined setting corresponding to the throttle opening predetermined value. In another such embodiment, the cam portion is configured so that the plunger does not move substantially linearly when the throttle mechanism is rotated to a position beyond the predetermined setting corresponding to the throttle opening predetermined value.
In yet a further embodiment, the plunger does not engage the engagement portion when the shift mechanism is not in the neutral state, but is positioned to interfere with the regulating member when the throttle mechanism rotates beyond a predetermined setting corresponding to the throttle opening predetermined value.
In accordance with another embodiment of the present invention, an outboard motor is provided comprising an engine, a throttle mechanism, a shift mechanism, and a regulating mechanism. The throttle mechanism is adapted to control a throttle opening of the engine in response to a throttle operation means. The shift mechanism is configured to change a shift position of the outboard motor between at least a neutral state and a forward state in response to a shift operation means. The regulating mechanism is configured so that when the shift mechanism is set to the neutral state and the throttle mechanism is set so that the throttle opening exceeds a predetermined value, the regulating mechanism restricts the shift mechanism from shifting out of the neutral state but permits unrestrained operation of the throttle mechanism. The regulating mechanism is further configured so that when the shift mechanism is set to a state other than the neutral state operation of the throttle mechanism remains unrestrained.
In another such embodiment, the regulating mechanism comprises means for interfering with operation of the shift mechanism. A further such embodiment additionally comprises means for selectively actuating the interfering means only when the throttle opening exceeds the predetermined value.
While an embodiment of an outboard motor according to the present invention will be described below, it is to be understood that this embodiment is merely illustrative of a preferred embodiment, and the present invention is not limited to the embodiments specifically discussed herein. In the illustrated embodiment, the front side of the outboard motor is taken as the hull side, the rear side of the outboard motor is taken as the side opposite to the hull side, and the vertical direction is taken as the up and down direction.
As shown in
The cowl 3 forming an engine accommodating space preferably includes a top cowl 3a and a bottom cowl 3b, with an exhaust guide 15 being disposed at the top end of the upper case 4. The engine 10 is fixed onto the top surface of the exhaust guide 15.
The bottom cowl 3b preferably is secured by bolting to the peripheral edge portion of the upper surface of the exhaust guide 15. The upper end of the upper case 4 preferably is secured by bolting to the peripheral edge portion of the lower surface of the exhaust guide 15. An apron 17 is mounted so as to cover an upper portion of the upper case 4 and the periphery of the exhaust guide 15.
The top cowl 3a that covers the engine 10 from above is mounted from above so as to be freely open and closed with respect to the bottom cowl 3b secured to the exhaust guide 15. A front side portion 3a1 of the top cowl 3a is engaged with a front side portion 3b1 of the bottom cowl 3b, and a rear side portion 3a2 of the top cowl 3a is detachably coupled to a rear side portion 3b2 of the bottom cowl 3b via a clamping device 18.
The outboard motor 1 preferably is mounted to the rear end portion of a hull 20. A clamp bracket 21 is fixed to a rear plate 20a of the hull 20. A swivel bracket 22 is pivotally mounted on the clamp bracket 21 in a rotatable manner by a tilt shaft 23. The propulsion unit 2 is pivotally mounted on the swivel bracket 22 so as to be rotatable about a steering shaft 24.
With continued reference to
A throttle friction adjusting knob 35 preferably is pivotally mounted on the inner side surface of the handle housing 30a in a rotatable manner. Formed at a position close to the rear of the inner side surface of the handle housing 30a is a bulged portion 30d that preferably extends inward in an inverted V-shaped configuration at a predetermined angle. A stop switch 42 is attached to an inclined surface 30e of the bulged portion 30d on the throttle friction adjusting knob 35 side.
In the illustrated embodiment, the outboard motor 1 includes a shift mechanism A that is subjected to a shift operation to change the shift position. As shown in
As best shown in
In the illustrated embodiment, the operating rod 51 makes linear motion through the operation of the shift lever 34, and this linear motion of the operating rod 51 is converted into rotary motion by the shift actuating member 52, so the actuating link 55 causes the shift rod 56 to make linear motion in the vertical direction, and the shift rod 56 actuates the shift switching mechanism 13.
A proximal portion 60a of a regulating member 60 is provided at a distal end portion 52b of the shift actuating member 52 so as to be integrally rotatable therewith. The regulating member 60 preferably has a lock portion 60b. The lock portion 60b is formed in the shape of a hole in this embodiment. However, the present invention is not limited to this shape, and other configurations are contemplated, such as a groove-like shape, as long as the lock portion 60b is adapted to engage a plunger 91, which will be described later, so as to restrict the rotation of the shift actuating member 52.
The shift actuating member 52 preferably rotates in synchronization with a shift operation on the shift lever 34 of the shift operation means. As shown in
The illustrated outboard motor 1 includes a throttle mechanism B that is subjected to a throttle operation to control the amount of intake air supplied to the engine 10. As shown in
A proximal portion 74a of the support bracket 74 preferably is held onto a mounting plate 75, and is fastened onto the engine 10 together with a mounting bolt 76. Another portion of the mounting plate 75 is fastened onto the engine 10 with a mounting bolt 77.
The throttle actuating member 70 preferably is fastened onto the engine 10 via a collar 78 with a mounting bolt 79. A distal end portion 70a of the throttle actuating member 70 and an operating link 80 are fastened together via a washer 81. As best shown in
A position adjusting member 85 preferably is provided at the distal end portion 70a of the throttle actuating member 70. A part of the position adjusting member 85 is exposed open, and the operating link 80 extends from this open portion 85a. An end portion of the throttle rod 84 is rotatably coupled to a distal end portion 80a of the operating link 80 that extends as described above. To adjust the assembly position between the throttle valve of the throttle device 82 and the throttle actuating member 70, first, in the state with the throttle valve of the throttle device 82 fully open, the throttle link 83 and the throttle rod 84 are assembled together. Then, with the throttle actuating member 70 set in the full open position, the throttle rod 84 and the operating link 80 are assembled together, and the assembly position is adjusted so that when the throttle valve of the throttle device 82 is fully opened, the operating link 80 that extends from the open portion 85a of the position adjusting member 85 does not abut side surfaces 85a1, 85a2 of the open portion 85a.
An annular hole 70c is formed at a proximal portion 70b of the throttle actuating member 70, and a coil spring 86 preferably is received in the annular hole 70c, as best shown in
The illustrated outboard motor 1 also includes a regulating mechanism C. When, in an operational state with the shift mechanism A set in the neutral position and the throttle opening exceeding a predetermined value D1, the regulating mechanism C is adapted to restrict shift operation of the shift mechanism A, but permit throttle operation. When the shift mechanism A is in a position other than the neutral position, the regulating mechanism C still permits a throttle operation.
In the illustrated embodiment, the throttle actuating member 70 includes a plate-like cam member 87 having a cam portion 87a. The cam member 87 is formed integrally with the throttle actuating member 70 in the illustrated embodiment. However, in other embodiments, the cam member 87 and the throttle actuating member 70 may be formed separately and then fixed to each other. In the illustrated embodiment, the cam portion 87a of the cam member 87 is formed in a groove-like configuration. A roller 88 is provided so as to engage with and move on the cam portion 87a. A connecting pin 89 is passed through the roller 88, and a clip 90 is provided to a distal end portion 89a of the connecting pin 89 to prevent detachment. A proximal portion 89b of the connecting pin 89 is press-fitted and fixed to a proximal portion 91a of the plunger 91. The plunger 91 moves along a guide groove 92 formed in the engine 10 so that its distal end portion 91b can become engaged with the lock portion 60b of the regulating member 60. The connecting pin 89 connects the roller 88 of the cam member 87 and the plunger 91 to each other. The plunger 91 converts rotation into linear motion by means of the roller 88 that engages with the cam portion 87a of the cam member 87, and the connecting pin 89. As such, the plunger 91 moves linearly sufficient to engage the lock portion 60b when the opening is at or near the predetermined value D1.
The cam portion 87a of the cam member 87 is formed so as to cause the plunger 91 to move in the manner as shown in
An example of actuation of the regulating mechanism C will be described with reference to
Since the distal end portion 91b of the plunger 91 is in engagement with the lock portion 60b of the regulating member 60 in this state, the shift cannot be shifted from the neutral position. In this state where the shift cannot be shifted from the neutral position, when the throttle is further opened, the roller 88 moves past the point b and may eventually reach the point c in the cam portion 87a as the throttle actuating member 70 rotates, so that the throttle gets to the fully open state D2. At this time, the plunger 91 remains in its advanced position, and the plunger 91 preferably does not substantially change its position even as the roller 88 moves from the point b to the point c in the cam portion 87a, until the throttle becomes the fully open state D2. Thus, the shift cannot be shifted from the neutral position in the throttle full open state D2.
As described above, the engine 10 includes the regulating mechanism C which, when the throttle opening exceeds the predetermined value D1 with the shift mechanism A being in the neutral position, restricts the shift operation of the shift mechanism A, while permitting the throttle operation, and which, when the shift mechanism A is in a position other than the neutral position, permits the throttle operation. Accordingly, the present invention is also applicable to an outboard motor with no shift operation means provided to the steering handle. The present invention is thus suitable for general-purpose use since it can be applied to the engine 10 irrespective of the configuration of the steering handle or the like. In addition, the present invention makes it possible to enhance the start-up property at the time of the start-up operation of the engine 10, and prevent a shift operation from being performed in a state where the engine speed is high.
Further, as shown in
According to embodiments described herein, it is possible to improve the start-up behavior of the engine, and also prevent the shift operation from being performed in the state where the engine speed is high, by a simple structure of providing the engine 10 with the regulating member 60 which, when the throttle opening exceeds the predetermined value D1 in the state with the shift actuating member 52 being in the neutral position, moves in synchronization with the rotation of the throttle actuating member 70 to restrict and/or interfere with rotation of the shift actuating member 52. The embodiment adopts a simple structure of using the plunger 91 which, when the throttle opening exceeds the predetermined value D1, restricts the rotation of the shift actuating member 52 and converts the throttle actuation into linear motion as the distal end portion 91b of the plunger 91 comes into engagement with the lock portion 60b of the regulating member 60. Further, in the illustrated embodiment, the throttle actuating member 70 and the shift actuating member 52 have axes that are generally parallel to one another, thereby allowing the regulating member C to be easily mounted onto the engine 10 from the same direction and ensuring smooth actuation.
The mechanical structure discussed above in connection with certain preferred embodiments provides a structure that interferes with shift operation when the throttle is above a predetermined opening D1. It is to be understood that structures other than that discussed above can be employed. For example, a structure may be employed utilizing a cam that looks and even operates much differently than the cam member 87 discussed above. Further, rather than employing a cam, additional members may be provided that are attached to throttle cables, the throttle link, and/or other members and devices and which may be arranged to mechanically interfere with shift operation at certain throttle settings. Accordingly, the principles of the present invention need not be limited to the embodiments specifically described above.
Although this invention has been disclosed in the context of certain preferred embodiments and examples, it will be understood by those skilled in the art that the present invention extends beyond the specifically disclosed embodiments to other alternative embodiments and/or uses of the invention and obvious modifications and equivalents thereof. In addition, while a number of variations of the invention have been shown and described in detail, other modifications, which are within the scope of this invention, will be readily apparent to those of skill in the art based upon this disclosure. It is also contemplated that various combinations or subcombinations of the specific features and aspects of the embodiments may be made and still fall within the scope of the invention. Accordingly, it should be understood that various features and aspects of the disclosed embodiments can be combined with or substituted for one another in order to form varying modes of the disclosed invention. Thus, it is intended that the scope of the present invention herein disclosed should not be limited by the particular disclosed embodiments described above, but should be determined only by a fair reading of the claims that follow.
Number | Date | Country | Kind |
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2006-111544 | Apr 2006 | JP | national |
Number | Name | Date | Kind |
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5545064 | Tsunekawa et al. | Aug 1996 | A |
6406343 | Kawai et al. | Jun 2002 | B2 |
7442104 | Okabe | Oct 2008 | B2 |
Number | Date | Country |
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2000-213380 | Aug 2000 | JP |
04-260892 | Sep 2004 | JP |
Number | Date | Country | |
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20070243777 A1 | Oct 2007 | US |