The disclosed invention is generally in the field of furniture and specifically in the area of outdoor furniture.
Outdoor furniture, such as chairs and couches, can include seat cushions to improve comfort and/or appearance of the furniture. The seat cushion can be removable, to facilitate cleaning. Additionally, the removable cushion can be replaced with another cushion with a different material, color, and/or pattern to change the style or appearance of the furniture.
However, if seat cushions remain on the outdoor furniture during a storm, water can underneath the cushion, creating an environment that facilitates the breeding and proliferation of mosquitoes, mold and algae.
Seat cushions may be secured to the chair or couch using Velcro, ties, and/or straps. However, during a storm, the cushions can become detached due to the force of the wind, causing the fabric to rip, and thereby damaging the cushions.
There is a need for improved outdoor furniture with removable cushions.
Individual items of furniture and components thereof are described herein. The Furniture can be used as individual pieces or can be connected to form a furniture system. Optionally, the furniture system is modular, allowing different configurations to be created and parts to be replaced, as needed. The furniture items are generally different forms of seats, such as chairs, sofas, and/or ottomans, which optionally contain a removable seat cushion.
A seat module is attached to three or four legs, optionally the legs are part of a leg module. Thus a seat module can be attached to two leg modules to form a chair. Two or more seat modules can be connected to each other using a connection system to form a sectional, such as a sofa, such as a two-seat sofa, three-seat sofa, or four-seat sofa. Each seat module is connected to one or more legs via the same or a different connection system.
Each furniture system or individual item of furniture contains at least one seat module.
The seat portion of each seat module typically contains one or more openings, optionally in the form of a slot, in the top surface and bottom surface of the seat portion that are configured to facilitate drainage. The top opening is optionally in the form of a slot that is configured to receive the bottom portion of a plug. The top opening can have a suitable size and shape to receive the bottom portion of a plug, and permit water to flow through the slot when the bottom portion of the plug is inside the slot.
A seat cushion can be placed on the top surface of the seat portion. The seat cushion optionally is held in place on the top surface of the seat portion for example, via a plug configured to fit in the top opening, optionally in the form of a slot, such as to prevent the seat cushion from sliding off the seat.
The accompanying drawings illustrate several embodiments of the disclosed furniture and components and together with the description serve to explain the principles of the disclosed furniture, components thereof and methods of use.
Corresponding reference characters indicate corresponding components throughout the several views of the drawings. Skilled artisans will appreciate that elements in the figures are illustrated for simplicity and clarity and that not all components or elements of an item of furniture are shown in each figure to more clearly show aspects of the item of furniture or component thereof. Also, common but well-understood elements that are useful or ornamental in a commercial embodiment are often not depicted in order to facilitate a less obstructed view of these various embodiments of the present invention.
It will be appreciated that the drawings are illustrative and not limiting of the scope of the invention. It is appreciated that it is not possible to clearly show each element or advantage in a single figure, and as such, multiple figures are presented to separately illustrate the various details of the examples in greater clarity. Similarly, not every example need accomplish all advantages of the present disclosure.
The furniture described herein is suitable for use both indoors and outside. The furniture can be used as individual, separate pieces of furniture, or can be part of a furniture system. Optionally, the furniture system is modular, which allows different configurations to be created and/or parts to be replaced, as needed. The modular furniture system is suitable for combining a multiple of modules into a plurality of furniture combinations. For example, a modular furniture system contains a first seat module and two leg modules. Optionally the system a second seat module. Optionally the system contains a first seat module that is in the form of a corner seat and a second seat module in the form of a side seat. Optionally the system contains two or more seat modules in the form of side seats. Optionally the system also contains one or two seat modules in the form of corner seats.
The system typically contains two leg modules for each seat module. Typically each leg module contains a connecting bar and two legs, where each leg is attached to an opposite side of the connecting bar. However, in some embodiments, a seat module that is in the form of a corner seat is attached to a first leg module containing two legs and a second leg module that contains a single leg.
The modular furniture systems can be arranged in a variety of configurations and lengths using the components described herein. Additionally, the cushions on the seats, chairs, ottomans, and/or sofas are removable, to facilitate long-term use, cleaning, and replacement, as needed, such as to modify the style or appearance of the furniture by replacing one or more cushions covered with one material or pattern with one or more different cushions covered in a different material or pattern.
A single seat module can be attached to one or more leg modules, optionally two leg modules, to form a chair.
Two or more seat modules can be connected to each other using a connection system to form a sectional, such as a sofa, such as a two-seat sofa, three-seat sofa, or four-seat sofa. Each seat module is connected to one or more legs via the same or a different connection system. Optionally, the components in a modular furniture system can be disassembled and re-assembled as needed. When disassembled, the components of the modular furniture system are optionally light weight, easily packaged, and/or transported.
The furniture contains at least one seat module. Optionally a first seat module is connected to a second seat module having the same depth and height. The first seat module and the second seat module can have the same shape or different shapes.
The seat module can be formed from any suitable material, such as polypropylene, polyethylene, polyurethane, etc. Optionally the seat module is formed one or more layers of polyethylene. The seat module may be hollow in the inside. This is particularly useful to reduce the overall weight of the furniture. Optionally the seat module or one or more parts of it are solid or filled with a different material than the outer surface of the seat module. In some forms, the seat module is formed via rotational molding. In some forms, the seat module is formed of two layers of polyethylene. Optionally, the inner layer is formed of foamed polyethylene to increase stiffness and shock absorbance of the seat module, and/or reduce vibrations and sound reverberations when the seat module is hollow.
Each seat module typically contains a seat portion. The seat portion of the seat module can have any suitable shape, for example, such as a circle, oval, square, rectangle, star, heart, flower, etc. The shape can be symmetrical or asymmetrical. Optionally, the shape is a symmetrical shape, optionally the shape is a rectangle.
Optionally the seat module includes a backrest portion. In some forms, the seat module contains a seat portion and does not contain a backrest portion. Such seat modules can be used as a stool, bench, footrest, and/or ottoman.
Seat modules that contain a seat portion and a backrest portion optionally have suitable dimensions to facilitate ergonomics. For example, the sum of seat depth and seat height is about 800 mm to about 950 mm, such as from about 850 mm to about 950 mm, such as from about 850 mm to about 900 mm, optionally from about 870 to about 900 mm. For seat modules that contain a seat portion and a backrest portion, the backrest portion is generally aligned with the seat portion at an angle of about 90° or greater, and less than 180°.
In some embodiments, the seat portion has a width in the range from about 500 mm to 650 mm, such as from about 500 mm to 550 mm, from about 520 mm to about 550 mm, from about 550 to about 650 mm, from about 600 to about 650 mm, or from about 620 mm to about 650 mm.
In some embodiments, the seat portion has a depth in the range from about 500 mm to 600 mm, such as from about 500 mm to 550 mm, from about 520 mm to about 600 mm, from about 520 to about 550 mm, from about 530 to about 560 mm, or from about 530 mm to about 550 mm.
Embodiments in which the seat module contains a seat portion and a backrest portion are generally referred to as a side seat module. When legs are attached to the side seat module the furniture is referred to herein as a side chair.
A corner seat module contains a seat portion, a backrest portion, and a side portion. The backrest portion and the side portion each lie in a different plane that intersects with the top surface of the seat portion at the same or substantially the same angle. The plane in which backrest portion lies and the plane in which the side portion lies optionally intersect with each other at an angle of 90° or greater and less than 180°, typically at an angle greater than 90° and less than 180°, such as greater than 90° and less than 170°, greater than 90° and less than 160°, greater than 90° and less than 150°, greater than 90° and less than 140°, greater than 90° and less than 130°, greater than 90° and less than 120°, or greater than 90° and less than 110°.
The terms “first side” and “second side” of the seat module generally refer to sides that are not attached to a backrest portion or a side portion. For side chairs, the first and second sides of the side seat module are generally opposite each other, are not attached to the backrest portion, and are substantially perpendicular to the side of the seat module that is attached to the backrest portion. For corner chairs, the first and second sides of the corner seat module are substantially perpendicular to each other, and are not attached to the backrest portion or the side portion.
For embodiments in which the seat module is in the form of an armchair seat module, it contains a seat portion, a backrest portion, and two side portions. The backrest portion and the two side portions each lie in a different plane that intersects with the top surface of the seat portion at the same or substantially the same angle. The backrest portion and the two side portions are joined together at an angle of 90° or greater and less than 180°, typically at an angle greater than 90° and less than 180°. The side portions each form an arm rest. The side portions can have any suitable shape and size to serve as an arm rest. Optionally, the height of each side portion is the same as the height of the backrest portion. Alternatively, the height of each side portion can be less than the height of the backrest portion. Optionally each of the side portions has one or more open regions between the seat portion and the top surface of the side portion.
The seat module can be formed from one or more parts, such as by attaching the seat portion to the backrest portion and optionally the side portion. However, optionally, the seat module is a single, unitary part, such as formed via rotational molding or 3D-printing.
a. Connecting Port
The bottom surface of the seat portion is configured to be connected to one or more leg modules, typically to two or more leg modules, via a connection system. The seat module can be attached to the leg modules via any suitable connection system that aligns and retains the leg modules in the desired orientation. The bottom surface of the seat portion can contain a connecting port configured to receive and attach to the connection system. The connecting port can include one or more depressed regions and/or one or more grooves.
b. Openings to Facilitate Drainage
The seat portion of each seat module typically contains one or more openings in the top surface and bottom surface of the seat portion that are configured to facilitate drainage and/or prevent water from gathering on the top surface of the seat portion, such as when the rain falls, and/or when moisture gathers on the seat, and/or when the seat is washed. In some embodiments, the top and/or bottom openings are in the form of a slot. Optionally the top opening is in the form of a slot that is configured to receive the bottom portion of a plug. The top opening and bottom opening are optionally connected to each other via a gutter configured to guide water from the top opening to the bottom opening. For hollow seat portions, a gutter or other guide is not required to direct the water from the top opening to the bottom opening. Optionally for hollow seat portions, the hollow region of the seat portion contains a bottom surface that slopes towards one or more of the bottom openings to facilitate drainage.
The top opening, such as a top slot or hole, is in the top surface of the seat portion and is in fluid communication with the bottom opening in the bottom surface of the seat portion. For hollow seat portions, the top opening and the bottom opening may be aligned with each other or not aligned with each other. Optionally the bottom surface contains more than one bottom opening to facilitate removal of the water from inside the seat portion. Optionally, the interior of the bottom surface of the hollow portion is configured to guide the water towards one of more of the bottom openings, such as by sloping towards the bottom opening.
Optionally the interior of the seat portion contains a gutter, which defines a path through which water can flow from the top opening, through the inside of the seat module and out the bottom opening. The gutter can be defined by two side walls and a hollow center, where the side walls extend from the inside of the top surface to the inside of the bottom surface. Optionally, the gutter is configured to guide water that enters the slot at the top surface, through the height of the seat portion, and out one or more bottom openings in the bottom surface of the seat portion.
i. Top Opening Configured to Align Cushions
The top opening can be in the form of a slot or a hole with a suitable size and shape to receive the bottom portion a plug, and permit water to flow through the slot when the bottom portion of the plug is inside the top opening of the seat portion. The top opening can have any suitable geometry that is configured to receive the bottom portion of the plug. Thus, the two dimensional shape of the top opening generally corresponds with the geometry of a cross-section of the bottom portion of the plug taken in a horizontal plane. For example, if the bottom portion of the plug is in the form a cylinder, such as a post or stick, then the top opening will be in the shape of a circle having a sufficient diameter to allow for the bottom portion to fit therein and be removable therefrom. Optionally the bottom portion fits snugly, e.g. with a friction fit, inside the top opening. Suitable geometries for the top opening include regular and irregular shapes. For example, suitable geometries for the top opening include, but are not limited to, circle, oval, square, rectangle, triangle, trapezoid, parallelogram, hexagon, heptagon, octagon, etc. The top opening can be located in any suitable location on the seat portion. Optionally, the seat portion contains two or more top slots. For example, the seat portion may contain a first top slot towards the front of the seat portion and a second top slot in the back of the seat portion. Having more than one top slot can facilitate attachment and alignment of long seat cushions, such as a seat cushion that has suitable dimensions to cover two or three seat modules.
Optionally the backrest portion of the seat module contains a back opening, optionally in the form of a slot, that is configured to receive the tab of a plug and thereby align and orient a back cushion in a desired location against the backrest portion.
A seat cushion can be placed on the top surface of the seat portion. The seat cushion optionally is held in place on the top surface of the seat portion for example, via a plug configured to fit in the slot, such as to prevent the seat cushion from sliding off the seat.
Similarly, for embodiments in which the backrest portion contains a slot, a back cushion can be aligned against the backrest portion and it can be retained in place by inserting the bottom portion of a plug in the back slot in the backrest portion, when the top of the plug is attached to one side of the back cushion.
Exemplary seat modules are depicted in
As shown in
In some embodiments, the inside of the seat portion does not contain a gutter, such as when the seat module is substantially hollow and/or contains hollow seat portion. In these embodiments, the drainage system contains at least one top slot and one or more bottom openings. Optionally, the angle of a portion of the inside bottom surface of the seat portion is configured to guide the water toward the bottom opening(s). Optionally, the bottom surface contains more than one bottom opening, such as two or more, or three or more bottom openings. For example, as shown in
When a seat cushion in placed on top of the seat portion of a chair, ottoman, or other seating unit, the plug fits inside the top opening in the seat portion, to retain the seat cushion in place while allowing moisture to drain out of the seat portion of the chair. As shown in 11A and 11B, the tab 220 of the plug 200 fits in the top opening, such as the slot 116, of the seat module 100. The top portion 210 of the plug lies on top of the seat portion and is attached to the seat cushion 300, while the bottom portion 220 of the plug 200 fits inside the slot 116. As shown in
The furniture typically includes an attachment and drainage device, such as a plug that is configured to attach a cushion to the top surface of the furniture and also facilitate drainage and/or prevent water from gathering on the top surface of the seat portion, such as when the rain falls, when moisture gathers on the seat, and/or when the seat is washed. The plug typically contains two parts, a top portion and a bottom portion, where the bottom portion protrudes from the top portion, and optionally is aligned substantially perpendicular to the top portion of the plug. The bottom portion can have any suitable shape and dimensions as long as it fits inside the top opening (and/or the backrest portion opening) and is removable therefrom by manually pulling the seat cushion and/or the plug out of the opening. Optionally the bottom portion fits snugly, e.g. with a friction fit, inside the opening in the seat module. In some instances, the bottom portion of the plug is in the form of a tab that is configured to fit in the opening of the seat module and is removable therefrom.
The top portion of the plug contains a top side and a bottom side. The top side is substantially flat. The top portion can have any suitable geometry, for example, the top view of the top portion may be in any two-dimensional shape, such as a circle, oval, rectangle, star, heart, flower, etc. The shape of the top portion can be symmetrical or asymmetrical. Optionally, the shape is a symmetrical shape, optionally the shape is a circle.
The top side of the top portion of the plug generally contains or is adhered to a fastening mechanism, such as a hook and loop fastener (e.g., Velcro® material) for connecting the plug to the bottom side of the seat cushion. Optionally, the fastening mechanism is adhered to the top side by glue or a similar adhesive to maintain the attachment of the fastening mechanism to the top portion of the plug. Optionally, the fastening mechanism is adhered to the top side via heat welding to maintain the attachment of the fastening mechanism to the top portion of the plug. In some instances, the top side contains an adhesive layer that is attached to the fastening mechanism.
The dimensions of the top portion of the plug are typically smaller than the dimensions of the cushion. Optionally, the top portion of the plug has a diameter or largest dimension (i.e. width or length) of about 50 mm-100 mm, such as about 50-90 mm, or about 60-80 mm. However the top portion of the plug can have larger dimensions, such as greater than 100 mm until about 250 mm or up to about 500 mm, or smaller dimensions, such as smaller than about 80 mm, smaller than about 50 mm, such as in the range of about 20 mm to about 80 mm, about 20 mm to about 60 mm, about 20 mm to about 50 mm, about 30 mm to about 80 mm, about 30 mm to about 70 mm, or about 30 mm to about 60 mm.
The bottom side of the top portion of the plug optionally includes a substantially flat region that forms the perimeter of the bottom side and two or more elevated regions. The elevated regions are separated from each other by the substantially flat regions forming one or more channels to facilitate water flow. The one or more elevated regions terminate in any suitable edge; optionally the one or more elevated regions terminate in a beveled or rounded edge, a square edge, or a mitered edge, etc.
The bottom portion of the plug has any suitable configuration that fits in the top slot of the seat module and facilitates drainage and/or prevents water from gathering on the top surface of the seat portion. The bottom portion of the plug has suitable dimensions to be placed in the top opening and manually removed therefore, such as by manually pushing into and manually pulling out of the top opening in the seat module. Optionally the bottom portion has a size and shape that is configured to fit snugly, e.g. with a friction fit, inside the opening, such as the top opening or an opening in the backrest portion.
The bottom portion of the plug can have any suitable geometry that is configured to fit in the corresponding opening, such as a top opening or a backrest opening, in the seat module. Thus, the geometry of a cross-section of the bottom portion of the plug taken in a horizontal plane generally corresponds with the shape of the opening. For example, the bottom portion of the plug can be in the form of a cylinder, such as a post or stick. Suitable geometries for the cross-section of the bottom portion of the plug taken at a horizontal plane include, but are not limited to circle, ellipse, obround, pill-shaped, square, rectangle, triangle, trapezoid, parallelogram, hexagon, heptagon, octagon, etc., optionally with one or more indents or channels to facilitate water flow along its perimeter. In some instances, the bottom portion of the plug is in the form of a tab, where the tab can have any suitable geometry to fit inside the opening and facilitate water flow therethrough.
Typically, when the bottom portion is in the form of a tab, it contains two sides: a first side and a second side. Optionally, the first side and second side have identical configurations. Optionally, one side has a different configuration than the other side. For example, optionally one side is substantially flat, and the other side has one or more channels to facilitate the flow of water. When the first side and second side have identical configurations, optionally both sides contain at least one defined channel to facilitate the flow of water. Optionally, the first side and/or second side contain two channels, three channels, four channels, five channels or more channels to facilitate drainage through the slot when the tab of the plug is in the slot. Optionally, the first side and/or second side do not contain any channels or indentations to facilitate flow.
Optionally, each of the one or more channels includes a depressed region adjacent to two or more elevated regions or ridges. The elevated regions or ridges are generally positioned in the bottom portion to connect to the depressed region by a wall, thereby forming the channel. Optionally, the elevated regions or ridges are connected to the depressed region to form a rectangular, V-shaped or trapezoidal channel. Optionally, the elevated regions or ridges are straight, jagged, irregular, or uneven. Optionally, the depressed region is flat or curved.
The depressed region and the ridges of the one or more channels can be aligned with the substantially flat region and the elevated regions of the bottom side of the top portion to form a continuous channel and thereby facilitate water flow.
The bottom portion of the plug can have any suitable shape and dimensions that fits inside the slot and is removable therefrom. Typically, the bottom portion has a length that is shorter than or equal to the length of the slot. Optionally, the bottom portion of the plug has a length of about 50 mm or less, such as about 30-50 mm, about 10-50 mm, about 20-50 mm, about 10-45 mm, about 20-45 mm, about 30-45 mm, or about 40-45 mm. The width of the bottom portion of the plug is smaller than the width of the slot. Optionally, the bottom portion of the plug has a width of about 5 mm or less, such as about 1-5 mm, about 2-5 mm, about 2-4 mm, about 3-4 mm, about 3-5 mm, about 4-5 mm, or about 4-4.5 mm.
The plug can be formed from one or more parts, such as by attaching the top portion to the bottom portion. However, optionally, the plug is a single, unitary part, such as formed via injection molding or 3D printing.
Suitable materials for forming the plug include but are not limited to silicone, rubber, polyethylene, polypropylene, and thermoplastic elastomer.
An exemplary plug is illustrated in
As shown in
As shown in
As shown in the figures, each of the first side 228 and second side 226 can contain two channels 230a, 230b to facilitate water drainage through the slot when the tab of the plug 200 is in the slot 116. Each of the two channels 230a, 230b has a depressed region 222a, 222b, enclosed by three elevated regions or ridges 224a, 224b, 224c. The elevated regions or ridges 224a, 224b, 224c are positioned in the bottom portion 220 to connect to the depressed region 222a, 222b, by a wall, thereby forming the channel 230a, 230b. The elevated regions or ridges 224a, 224b, 224c are connected to the depressed regions 222a, 222b, optionally in a manner that forms a substantially trapezoid-shaped channel. As shown in
As shown in
One or more seat cushions are configured to be aligned on top of and prevented from slipping off of the seat portion via a removable plug. The seat cushion can attach to the plug via any suitable attachment means. Preferably, the seat cushion is attached to the plug in a manner that allows the use of manual force to separate the plug from the seat cushion without damaging either the seat cushion or the plug. The seat cushion is of any suitable shape and size to fit on top of the seat portion.
Optionally, the seat cushion has the cross-section of a square having a length and a width in the range of about 400 mm to about 600 mm, such as from about 450 mm to about 550 mm, such as from about 500 mm to about 550 mm, from about 510 mm to about 520 mm, or about 515 mm. Optionally, the seat cushion has the cross-section of a rectangle having a width in the range of about 400 mm to about 600 mm, such as from about 450 mm to about 550 mm, from about 500 mm to about 550 mm, from about 510 mm to about 520 mm, or about 515 mm, and a length in the range of about 400 mm to about 700 mm, such as from about 450 mm to about 700 mm, from about 500 mm to about 700 mm, from about 600 mm to about 700 mm, from about 600 mm to about 650 mm, from about 600 mm to about 640 mm, from about 610 mm to about 650 mm, from about 620 mm to about 650 mm, or from about 630 mm to about 650 mm, or from about 640 mm to about 645 mm Optionally, the length of the cushion is longer, such as the equivalent length of the assembly of two, three, or four seats. For example the length of the cushion can be in the range of about 1 m to about 2 m, about 1 m to about 1.1 m, about 1 m to about 1.2 m, about 1 m to about 1.3 m, about 1 m to about 1.4 m, about 1 m to about 1.5 m, about 1 m to about 1.6 m, about 1 m to about 1.7 m, about 1 m to about 1.8 m, or about 1 m to about 1.9 m.
The seat cushion can have a regular or irregular shape. For example,
In some embodiments, the seat cushion contains a cushion cover formed of a front portion and a back portion, and contains an inner cushion inside the cushion cover. Optionally the cushion cover is removable from the inner cushion. Optionally, the cushion cover is not removable. In some embodiments, the seat cushion contains one or more cushion materials and does not contain a removeable cover. For example, the outer surfaces of the cushion materials can be coated with an outer coating to prevent or reduce the absorption of moisture by the cushion.
The seat cushion optionally contains a cushion cover which has a suitable dimensions and shape to enclose the inner cushion inside the cover. The cushion cover is generally formed of a front portion and a back portion that are connected to each other and form an enclosure or a pouch configured to contain the inner cushion. Generally, the front portion and the back portion are connected to each other along a common border, such as a seam, to form the cushion cover.
The cushion cover can have any suitable shape and size that fits on the top surface of the seat portion. For example, the cushion cover can have a regular or irregular shape. Optionally, the cushion cover is a rectangle, circle, oval, square, hexagon, heptagon, octagon, or any suitable shape that fits on the seat portion of the seat module. For example, as shown in
Optionally, the front and/or back portion are formed from a single material. Optionally, the front and/or back portion are each formed from a single material or two or more materials, which are attached to each other, such as via an adhesive or sewn together. In this embodiment, the front and the back portions are sewn or otherwise adhered together, such as via heat or ultrasonic welding, along a common border, or one or more of the regions of the common border. Optionally, the front and/or back portion are each formed from two or more materials, which are attached to each other, such as by sewing or via heat or ultrasonic welding. Optionally, the front portion and the back portion are connected along one or more of the regions and/or sides of the common border via any suitable connection means such as but not limited to zippers, magnets, buttons, snaps, adhesive, tape, loop, clips, or Velcro® (hook or loop fastener).
In some embodiments, the back portion contains an opening that allows for the inner cushion to be inserted into the cushion cover and removed therefrom. This allows the inner cushion to be inserted into and removed from the cushion cover, as needed, such as to facilitate cleaning of the cushion or replacement of the inner cushion or the cushion cover. The opening can include a zipper, magnets, buttons, snaps, adhesive, tape, loop, clips, or Velcro® (hook or loop fastener) or other means to open and close the opening. The opening can be created in a single material of the back portion, such as in the form of a slit. Alternatively, the back portion can be formed from two or more materials, where the opening is located between the two materials. The two or more materials can be the same or different.
In some embodiments, the back portion contains a first material and a second material, where most of the edges of the second material and the first material are attached to the front portion and either their top or bottom edge, and the top or bottom edge of each of the first and second materials is not attached to the top portion. The unattached edges of each of the first and second materials form the opening. Optionally, the bottom edge of the second material lies over the top edge of the first material, and top edge of the first material lies under part of the second material to form the opening. Optionally, a clasp or other fastener is located between the first and second materials and is configured to open and close the opening. Optionally, the opening between second material and the first material can be closed via a hidden zipper or other fastener. Optionally, the second material lies over the zipper or fastener, creating a ‘hidden’ zipper or fastener (see, e.g.
In other embodiments, the front portion and the back portion contain an opening along at least a portion of the common border. This opening along the common border or edge is sufficiently large to permit insertion of the inner cushion into and removal of the inner cushion from the cushion cover.
The back portion is optionally formed of and/or coated with a material that provides a friction or resistance element to prevent or reduce sliding of the cushion when it is on top of the seat module. Optionally, a non-slip material is attached to the back portion to prevent sliding of the seat cushion when it is on the seat module. The non-slip material can comprise a non-slip patch, non-skid pad, and/or gripper liners/pad. Suitable materials to be attached to or coated on the back portion to increase resistance between the cushion cover and the seat portion include but are not limited to polyester woven fabric with non-slip PVC or silicone coatings.
The back portion contains one or more attachment regions which are configured to be attachable to and removable from the fastening mechanism on the top portion of the plug. The one or more attachment regions can attach to and be removed from the fastening mechanism via any suitable fastener mechanism, such as magnet, mechanical clip, button, snap, adhesive, tape, loop, clip, or Velcro® (hook or loop fastener) attachment interface, although a hook and loop attachment interface, mechanical clip or magnets are the preferred attachment interfaces.
The attachment region can have the same dimensions as the cross-section of the top portion of the plug or different dimensions. The attachment region is typically at least as long and as wide as the cross-section of the top portion of the plug.
For example, as shown in
As shown in
The exemplary seat cushion optionally contains a non-slip material, such as a patch 328, sewn or otherwise adhered to the first material 322 of the back portion 320. The non-slip patch 328 provides a friction or resistance element to prevent sliding of the cushion when it is on the seat module.
Optionally, the plug is attached to the back portion of the cushion cover. For example, the top portion of the plug can be affixed, such as via glue or a similar adhesive, or sewn to attach the top portion of the plug to the cushion cover. In this embodiment, when the cushion is exposed to a storm, wind can blow against the cushion at a suitable force and at a suitable angle to remove the cushion, and the plug attached thereto, from the top surface of the seat portion. However, the top portion of the plug would typically remain attached to the back portion of the cushion.
a. Cushion Cover Material
The cushion cover can be formed from any suitable material. While the same material can be used on both portions of the cushion cover, optionally two or more materials are used. Preferably, the cushion cover material is a durable outdoor upholstery fabric. Preferably, the cushion cover material is water-repellent, mold/mildew-resistant, color fast, UV resistant, and/or washable. Suitable cushion cover materials include, but are not limited to polyester, solution-dyed acrylic, solution-dyed olefin. Exemplary brands of suitable cover materials include but are not limited to Sunbrella® Upholstery, Bella-Dura®, P. Kaufmann Outdoor Performance and Richloom Fortress®.
The cushion or inner cushion 330 can be formed from any suitable material to provide a cushion having the desired softness and stability. Preferred cushion materials dry quickly. Optionally, the inner cushion is nonabsorbent, UV-resistant, mildew-resistant, nonallergenic, and/or antimicrobial material. Suitable materials include but are not limited to high-density polyurethane foam, medium-density, polyurethane foam, open-cell foam, or closed cell foam, Dry Fast foams polyester batting, polyfill, woven or nonwoven synthetic fabrics. For a medium stiffness foam, the foam typically has a density in the range of 1.4-1.8 pounds per cubic foot and, optionally, a foam IFD (Indentation Force Deflection) in the range of about 40-55 pounds, optionally about 45-55 pounds. For a stiff form, the foam typically has a density in the range of 1.8-2.8 pounds per cubic foot and, optionally, a foam IFD in the range of 60-80 pounds. For a soft foam, the foam can have a density in the range of 1.2-1.4 pounds per cubic foot and, optionally, a foam IFD in the range of 30-40, optionally 33-35 pounds. Optionally, the inner cushion is formed from one type of foam material. Optionally, the inner cushion is formed from two or more foam materials. The different cushion materials can be affixed to each other using a suitable adhesive, such as a spray adhesive. For example, the inner cushion contains two or more layers of polyester fiber of various densities.
In some embodiments, the inner cushion is formed from one or more cushion materials and is encased in a cushion cover, optionally a removable cushion cover. In other embodiments, one or more cushion materials form a stand-alone cushion that does not require a separate cushion cover.
In some embodiments, the cushion (or inner cushion if it is encased by a cushion cover) is formed of two or more layers and/or types of foam materials having different degrees of firmness. For example, the cushion is optionally formed of two layers of foam material, a top foam layer and a bottom foam layer. The top foam layer and/or the bottom foam layer is optionally a polyurethane foam or contains polyurethane. The bottom foam layer is optionally glued to the top foam layer and optionally includes a cut-out. The two or more layers of foam material are optionally wrapped with a batting material. The batting material can be formed of various fibrous materials including, but not limited to cotton, polyester or wool, and bamboo fibers.
The cut-out has the same size and shape as the attachment region on the cushion cover and is configured to align with the attachment region when the cushion is inside the cushion cover. Similarly, if the seat cushion does not contain a cushion cover, the cut-out is in a location that aligns with the location of the attachment region on the back portion of the seat cover. Alternatively, the cushion (or inner cushion if it is encased by a cushion cover) is formed of a single foam material. Optionally the cushion or inner cushion material includes a has a cut-out, as described above, in the bottom of the foam material, where the cut out has the same shape and size as the top of the plug. The cut-out is located in the same location as the attachment region on the cushion cover, and configured to align with the attachment region when the cushion is inside the cushion cover. Optionally for embodiments in which the cushion does not contain a cushion cover, the cushion can be molded in a suitable configuration to include an indentation or cut-out portion having a suitable size and shape to receive the top portion of a plug.
Cross-sectional views of an exemplary seat cushion containing an inner cushion material are provided in
The removeable cushion cover 305 contains a front portion 310 and back portion 320 which are joined together and surround the inner cushion 330. The back portion optionally contains an opening to facilitate insertion and removal of the inner cushion. The opening can be formed between a first material 322 and a second material 324. The bottom edge 327 of the second material 324 can cover the top edge 325 and, optionally also an upper portion, of the first material 322 (see, e.g.,
As shown in
Similarly, if the seat cushion does not contain a cushion cover, the cut-out, if present, is in a location that aligns with the location of the attachment region 326 on the back portion of the seat cover. As depicted in
Optionally, the cushion contains one or more cushion materials without a removeable cushion cover, thereby forming a stand-alone seat cushion. For example, the stand-alone seat cushion optionally includes an outer coating and/or a molded skin. When the stand-alone seat cushion is encased in a molded skin, the molded skin is optionally formed of and/or coated with an outer coating to prevent or reduce liquid absorption by the one or more cushion materials. The outer coating is optionally a polyurethane coating.
The stand-alone seat cushion can have any suitable shape as long as it fits on the top surface of the seat portion. For example, the stand-alone seat cushion can have a regular or irregular shape. Optionally, the stand-alone seat cushion is a rectangle, circle, oval, square, hexagon, heptagon, octagon, or any suitable shape that fits on the seat portion of the seat module.
The stand-alone seat cushion typically has a front surface, a back surface, and one or more side surfaces. The back surface is optionally formed of and/or coated with a material that provides a friction or resistance element to prevent or reduce sliding of the cushion when it is on top of the seat module. Optionally, a non-slip material, such as a non-slip patch, non-skid pad, and/or gripper liners/pad, is attached to the back surface to prevent or reduce sliding of the cushion when it is on top of the seat module. Suitable materials to be attached to or coated on the back surface to increase resistance between the cushion cover and the seat portion include but are not limited to polyester woven fabric with non-slip PVC or silicone coatings.
The back surface contains one or more attachment regions, which are configured to be attachable to and removable from the fastening mechanism on the top portion of the plug, as described above with respect to the cushion cover.
An exemplary seat cushion without a removeable cover is illustrated in
Each seat module is typically attached two or more leg modules to form a chair containing four legs descending from the seat module. The leg(s) of the leg module can be formed from any suitable material to achieve the desired aesthetic appearance. For example, the legs can be metal, such as stainless steel or chrome; wood, such as teak, oak, walnut, etc.; or plastic.
A leg module contains at least one leg and optionally two legs. Typically, the leg modules include a connecting element, such as a connecting bar, which is configured to attach the leg module to the seat module. In embodiments in which the leg module includes two legs, the connecting element, such as a connecting bar, can also connect the legs to each other.
In some embodiments, each leg module includes two legs that are connected to each other and extend downward from a connecting bar. In a set of two leg modules, each leg module typically contains a notch substantially in the center of the connecting bar, with the first leg module having the notch at the bottom of the connecting bar, and the second leg module having the notch at the top of the connecting bar. When assembled in a chair, the first connecting bar of the first leg module optionally crosses the second connecting bar of the second leg module, such that the notches align and meet, and the first and second leg modules are attached to each other and to the bottom surface of a seat module via a connection system.
For example, as shown in
The leg modules can be attached to the seat in any suitable manner to assemble a seat with four legs. In some instances, each of the two leg modules is attached diagonally along the bottom surface of the seat portion, such that the connecting bar of the first second module crosses the connecting bar of the first leg module, i.e. the two connecting bars from an “X” along the bottom surface of the seat portion. The two connecting bars attach to each other at the connection regions 415 and 425, which are typically located in the middle of each connecting bar 414 and 424, respectively. The connection region of the first leg module in each set is configured to fit inside and mate with the connecting region of the second leg module in the set. For example, each connection region can be a notch or depression in the connecting bar, where the notch 415 on the first leg module 410 is located on the top side 419 of the connecting bar, while the notch 425 on the second leg module 420 has a suitable size and shape to conform to and fit inside the notch 415 on the first leg module and the notch on the second leg module is located on the bottom side 427 of the connecting bar of the second leg module.
In some embodiments, a leg module contains one leg to anchor a corner seat module when two or more seat modules are joined together, such as in a three-seat sofa, four-seat sofa or sectional.
Optionally, each of the one or more legs in a leg module contains a gap at the end of the leg that is adjacent to the floor or ground that is configured to receive a glider plug, cap, or other fixture for increasing friction, preventing sliding of the furniture, and/or preventing damage to the floor.
The furniture contains one or more connection components to secure the leg module to the seat module and/or attach two or more seat modules to each other.
In one embodiment, the furniture contains one or more attachment bars to attach two or more seat modules together. Optionally, the attachment bar has two ends joined by a linking bar. Optionally, each of the ends is flat or curved and may contain one or more holes to receive a fastener or screw. Optionally, each of the ends is connected to the linking bar at an angle of at least 90°. The attachment bar may be formed of any suitable material including but not limited to metal, such as steel, stainless steel, or aluminum, wood, or plastic.
The furniture contains one or more connection systems for orienting and securing the leg modules to the connection port of the seat module. Optionally, the connection system includes a connection plate, containing holes to receive fasteners for securing the leg module to the connecting port of the seat module. Generally, the connection system includes one or more fasteners for securing the leg module to connection port of the seat module. Exemplary fasteners include but are not limited to rivets, screws, washers, nails, anchors, nuts such as but not limited to well nuts and jack nuts, bolts, staples, and/or hooks. Optionally, the fasteners are made of sustainable and/or recyclable materials e.g., rubber, plastic, etc.
When the connection system includes a connection plate, the connection plate optionally contains a top part and a bottom part. Optionally, the top part has a top surface and a bottom surface, and contains one or more holes to receive fasteners for securing the leg module to the seat module. Optionally, the top surface of the top part is substantially flat.
Optionally, the bottom part of the connection plate contains two or more panels extending from the bottom surface of the top part at an angle of at least 90 degrees. Optionally, two or more panels are configured to form one or more channels for receiving and orienting the leg modules, and securing the leg module to the connecting port of the seat module. The connection system may be formed of any suitable material including but not limited to metal, such as steel, stainless steel, or aluminum, or plastic.
Exemplary connection components are illustrated in
As shown in
The connection plate 500 contains one or more attachment regions, typically a plurality of attachment regions, such as in the form of holes 532a, 532b, 532c, configured to receive fasteners for securing the connection plate to the seat module and for securing the leg module to the connection plate and seat module. Optionally, the attachment regions are raised on the top surface of the connection plate to facilitate placement and alignment with corresponding attachment regions on the bottom surface of the seat module (see, e.g.,
When assembling a chair, each of the intersecting grooves, 530a, 530b, receives a connecting bar of one of the leg modules and orients the leg modules to form a chair with four legs descending from the bottom of the seat module. Each connecting bar can be secured to one of the holes (e.g. 532a, 532b) in the connection plate and thus to the connecting port 140 of the seat module using one or more, typically at least two, fasteners. Exemplary fasteners include but are not limited to rivets, screws, washers, nails, anchors, nuts such as but not limited to well nuts and jack nuts, bolts, staples, and/or hooks. Optionally, the fasteners are made of sustainable and/or recyclable materials e.g., rubber, plastic, etc.
While the furniture described herein is suitable for use both indoors and outdoors, some of the features are particularly beneficial for use outdoors. Additionally, the flexibility of the modular design of the disclosed furniture makes is suitable for residential use, e.g., homes, apartments, and dorm rooms, as well as for commercial use, e.g., hotels, schools, businesses, and public areas.
Each chair contains a seat module attached to at least one leg, typically attached to three or four legs, optionally attached to a set of two leg modules containing four legs descending from the seat module. A side chair generally refers to a chair in which the seat module has a backrest portion. A corner chair generally refers to a chair in which the seat module has a backrest portion and a side portion. An ottoman generally refers to furniture in which the seat module contains a seat portion but does not contain a backrest portion nor any side portions. Each ottoman also is attached to at least one leg, typically attached to three or four legs, optionally attached to a set of two leg modules containing four legs descending from the seat module.
For example, as shown in
As shown in
As shown in
One or more legs, such as four legs, as shown in
For example, a set of leg modules 400 can attach to a connecting port in the bottom surface 122 of the seat module 100. After assembling the chair, a removable seat cushion can be placed on the seat portion 112″ of the seat module by inserting the bottom portion 220 of the detachable plug 200 into the slot 116 of the seat portion 112 (see, e.g.
As shown in
The side portions can have any suitable shape and size to serve as an arm rest. As shown in
As shown in
The seat portion 712 of the ottoman can have any suitable shape and size. As shown in
An assembly of furniture can contain two or more chairs, or at least one chair and an ottoman or side table attached thereto. The chairs can be in the form of one or more corner chairs, one or more side chairs, or a combination thereof, optionally in combination with one or more ottomans.
The one or more side chairs, one or more corner chairs and one or more ottomans are described above. The assembly of furniture can be in the form of a two-seat sofa, three-seat sofa, or four-seat sofa, or optionally can contain more than four seats.
Two or more seat modules can be connected to each other using a connection system to form an assembly of furniture, such as in the form of a sofa or love seat. Each seat module is typically attached to a set of two leg modules to form a chair containing four legs descending from the seat module. The two leg modules are attached to the bottom surface of the seat module via the same or a different connection system.
Two or more seat modules can be connected to each other by attaching a linking device at one end to the bottom surface of one seat module and attaching the opposite end of the linking device to the bottom surface of a second seat module.
Two or more chairs can be connected to each other to form a variety of different seating arrangements. For example, a corner chair can be attached to a side chair to form a two-seat sofa. Optionally, a second corner chair can be attached to the opposite side of the side seat module to form a three-seater sofa. Optionally, two corner chairs can be attached to each other to form a two-seat sofa or a love seat. Additional suitable configurations of the chairs can be formed, such as forming a 4-seat, or 5-seat sofa, or even larger sofas. For example, one or more side chairs can be attached in series to lengthen the sofa. Optionally, a first side chair is attached on a first side of a corner chair and a second side chair is attached on the opposite side of the corner chair. Each or only one of the side chairs can be connected on its opposite side with another side chair or with a second corner chair.
One or more additional furniture pieces can be connected to the chairs in a variety of arrangements as desired. For example, one or more side tables can be attached to one or more side chairs and/or corner chairs. Optionally, the side table contains a shelf for storing items. Optionally, one or more footrests or ottomans can be used with an armchair, side chair and/or corner chair or a sectional containing a side chair and/or a corner chair.
As shown in
One configuration of an exemplary four-seat sofa 2000 is shown in
As shown in
Although not shown in
A three-seat sofa can contain one corner chair and two side chairs, optionally one of the side chairs is attached to a side table. An exemplary three-seat sofa 3000, optionally containing a side table 900, is shown in
For each of the first and second side chairs, the first and second sides of the seat module are not attached to a backrest portion and are located generally opposite to each other. For the corner chair, the first and second sides of the seat module are not attached to either a backrest portion or a side portion and are located substantially perpendicular to each other.
As shown in
As shown in
Although not shown in
To increase the comfort of sitting in the seats described herein, seat cushions can be placed on top of the top surface of one or more seat modules.
When the cushion remains on the seat during a storm, the wind could blow against the cushion at a suitable force and at a suitable angle to separate the top portion of the plug from the back portion of the cushion. When this occurs, however, the cushion generally remains intact, and undamaged due to the force of the wind. Additionally, when the seat cushion is on the seat module, if water gathers beneath the seat cushion, it is able to drain through the slot in the top surface of the seat portion of the chair.
When the seat cushion is placed on the top surface of a chair or ottoman, the tab of the plug aligns with and fits in the slot of the seat module. The orients the cushion on the top surface. When the seat cushion is in place, the top portion of the plug lies on top of the seat portion and is attached to the seat cushion, while the bottom portion of the plug fits inside the slot. The bottom portion is located in the slot in a manner that allows for its easy removal, as desired, such as to store or clean the seat cushion. Also in the case of a storm, the force of the wind can push the cushion upward and thereby remove the bottom portion from the top opening, such as a slot, without damaging the seat cushion (e.g., avoiding ripping or tearing that could otherwise occur if the seat cushion was tied or strapped to the chair).
Optionally, one or more back cushions can be placed against the backrest portion of one or more seat modules. Optionally, the backrest portion contains one or more slots configured to receive the bottom portion of a plug, as described herein with respect to the seat cushions. Optionally, a plug is attached to the back portion of the cover of a back cushion or of the back cushion itself if it does not contain a removable cover, as described above with respect to the seat cushions. Then the bottom portion of the plug is inserted into a correspondingly sized slot in the backrest portion of a seat module. The slot orients and aligns the back cushion against the backrest portion of the seat module in a chair or sofa.
The modular furniture and furniture assemblies described herein can be formed from one or more kits containing the furniture components.
For example, a kit for forming a chair or an ottoman can include:
As described above, the seat module generally contains at least one top opening in the seat portion the seat cushion contains a plug that includes a bottom portion that is configured for insertion into the top opening of the seat portion and is slidably removable therefrom.
The connecting elements are configured to secure the first and second leg modules to the seat modules. For example, the connecting elements include, but are not limited to, attachment bars, connection plates, and fasteners.
In some instances the kit includes two or more seat modules. Optionally all of the seat modules have the same configuration. Optionally, one or more of the seat modules has a different configuration from the other seat modules. For example, the kit can include one or more side seat modules and one or more corner seat modules. Optionally the kit includes an ottoman seat module.
An ottoman seat module contains a seat portion but does not contain a backrest portion or a side portion. A side seat module contains a seat portion and a backrest portion. A corner seat module contains a seat portion, a backrest portion and a side portion. For the side seat module and the corner seat module, the backrest portion and the side portion, if present, are each in a plane that intersects with the top surface of the seat portion at an angle of 90° or greater, and less than 180°.
Optionally one or more of the seat modules in the kit is an armchair seat module. The armchair seat module includes a seat portion, backrest portion, and two side portions. The backrest portion and the side portions each lie in different planes that intersect with the plane of the top surface of the seat portion at the same or substantially the same angle.
The disclosed chairs, assemblies of furniture, kits, and methods of use can be further understood through the following numbered paragraphs.
It is also to be understood that the terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting.
It is also to be understood that the terminology used herein is for the purpose of describing particular embodiments only, and is not intended to limit the scope of the present invention which will be limited only by the appended claims.
It must be noted that as used herein and in the appended claims, the singular forms “a”, “an”, and “the” include plural reference unless the context clearly dictates otherwise.
Throughout the description and claims of this specification, the word “comprise” and variations of the word, such as “comprising” and “comprises,” means “including but not limited to,” and is not intended to exclude, for example, other additives, components, integers or steps.
“Optional” or “optionally” means that the subsequently described event, circumstance, or material may or may not occur or be present, and that the description includes instances where the event, circumstance, or material occurs or is present and instances where it does not occur or is not present.
Unless defined otherwise, all technical terms used herein have the same meanings as commonly understood by one of skill in the art to which the disclosed method and compositions belong.
Although the description of materials, compositions, components, steps, techniques, etc. may include numerous options and alternatives, this should not be construed as, and is not an admission that, such options and alternatives are equivalent to each other or, in particular, are obvious alternatives.
Those skilled in the art will recognize, or be able to ascertain using no more than routine experimentation, many equivalents to the specific embodiments of the method and compositions described herein. Such equivalents are intended to be encompassed by the following claims.
This application claims priority to U.S. Application No. 63/493,148, filed Mar. 30, 2023, the disclosure of which is incorporated herein by reference.
Number | Date | Country | |
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63493148 | Mar 2023 | US |