OUTDOOR STRUCTURE DESIGN AND COMPONENTS

FIELD OF THE INVENTION

The disclosure relates generally to outdoor structures and outdoor structure components.

BACKGROUND OF THE INVENTION

Various outdoor structures can include roofing panels that may shift to open and close. In certain outdoor structures, the roofing panels may shift open or close due to operation of a motor or manually by a user.

SUMMARY OF THE INVENTION

In one aspect, an outdoor structure is provided. The outdoor structure includes a front beam; a back beam opposite the front beam; a first side beam and a second side beam opposite the first side beam, each of the first and second side beams coupled to the front beam and the back beam. The outdoor structure further includes a plurality of posts coupled to one or more of the front beam and the back beams; a plurality of louvers coupled to the front and back beams; a motor assembly operably coupled to the plurality of louvers and configured to rotate the plurality of louvers

In another aspect, an assembly for an outdoor structure is provided. The assembly can include a post that includes a longitudinally-extending slot defined by a pair of slot forming plates, each having an upper edge. The assembly can also include a beam having a first end, comprising a clamping element, a lip, a first plate, and a second plate. The lip can be configured to rest atop at least one of the upper edges. The clamping element can be configured to receive and clamp down on the slot forming plates between the first plate and the second plates.

In yet another aspect, an assembly for an outdoor structure is provided. The assembly can include a beam; a motor positioned within a cavity of the beam; and a first wheel operatively coupled to the motor and comprising an opening configured to receive a shaped pin.

BRIEF DESCRIPTION OF THE DRAWING

The features and advantages of the present disclosures will be more fully disclosed in, or rendered obvious by the following detailed descriptions of example aspects. The detailed descriptions of the example aspects are to be considered together with the accompanying drawings wherein like numbers refer to like parts and further wherein:

FIG. 1 illustrates an outdoor structure, in accordance with some aspects;

FIG. 2 illustrates another outdoor structure, in accordance with some aspects;

FIGS. 3A and 3B illustrate further views of the outdoor structure of FIG. 1, particularly showing lighting elements present on the structure, in accordance with some aspects;

FIG. 4 illustrates yet another outdoor structure, in accordance with some aspects;

FIGS. 5A, 5B, and 5C illustrate views of components of an outdoor structure, particularly showing a beam with portions removed to reveal a motor, wheel gear, transmission element, and a top bracket, in accordance with some aspects;

FIGS. 6A, 6B, 6C, 6D, 6E, and 6F illustrate further views of components of an outdoor structure, particularly showing a beam with portions removed to reveal a motor, an extendible rod and bracket coupled thereto, in addition to a toothed sliding bar, a wheel gear, and louvers, in accordance with some aspects;

FIGS. 7A, 7B, 7C, and 7D illustrate yet further views of components of an outdoor structure, particularly showing a beam coupled to a post with portions of the beam and post removed to reveal a bracket with a lip, plates, and first and second shoulders, in accordance with some aspects;

FIG. 8 illustrates an outdoor structure control system, in accordance with some aspects;

FIG. 9 illustrates an example computing device of the outdoor structure control system of FIG. 8, in accordance with some aspects;

FIG. 10 illustrates one example aspect where the transmission element is an elongated plate coupled to a bottom and top brackets, in accordance with some aspects;

FIG. 11 illustrates further views of components of an outdoor structure, particularly showing a beam and fasteners for securing a plate to a portion of a bracket at one end of the beam, in accordance with some aspects;

FIG. 12 illustrates further views of components of an outdoor structure, particularly showing a tightening tool accessing bolts through a post's external slot and two access slots, in accordance with some aspects;

FIGS. 13A and 13B illustrate further views of components of an outdoor structure, particularly showing base portions for posts, in accordance with some aspects

FIG. 14 illustrates further views of components of an outdoor structure, particularly showing a beam with a portion of a bracket and a plate secured thereto, and showing a post with shoulders, inner slot, and external slot, in accordance with some aspects;

FIG. 15 illustrates further views of components of an outdoor structure, particularly showing two beams coupled to a post, in accordance with some aspects;

FIG. 16 illustrates further views of components of an outdoor structure, particularly showing a cover that can be secured to the two beams and post of FIG. 15, in accordance with some aspects;

FIG. 17 illustrates further views of components of an outdoor structure, particularly showing two beams coupled to a post with a power cable at least partly stored in a cavity of the post, in accordance with some aspects;

FIG. 18 illustrates further views of components of an outdoor structure, particularly showing two beams coupled to a post with covers for cavities of the post, in accordance with some aspects;

FIG. 19 illustrates further views of components of an outdoor structure, particularly showing four beams coupled to four posts with covers for cavities on a bottom side of each of the beams, in accordance with some aspects;

FIGS. 20A, 20B, and 20C illustrate further views of components of an outdoor structure, particularly showing insertion of a louver's pins into corresponding openings of beams, in accordance with some aspects;

FIG. 21A illustrates further views of an outdoor structure, particularly showing a plurality of louvers in a partially open position or configuration, in accordance with some aspects;

FIG. 21B illustrates further views of an outdoor structure, particularly showing a plurality of louvers in a closed position or configuration, in accordance with some aspects; and

FIG. 21C illustrates further views of an outdoor structure, particularly showing a plurality of louvers in a partially open position or configuration, in accordance with some aspects.

DETAILED DESCRIPTION OF THE INVENTION

The description of the preferred embodiments is intended to be read in connection with the accompanying drawings, which are to be considered part of the entire written description of these disclosures. In this description, relative terms such as “horizontal,” “vertical,” “up,” “down,” “top,” “bottom,” as well as derivatives thereof (e.g., “horizontally,” “downwardly,” “upwardly,” etc.) should be construed to refer to the orientation as then described or as shown in the drawing figure under discussion. These relative terms are for convenience of description and normally are not intended to require a particular orientation. Terms including “inwardly” versus “outwardly,” “longitudinal” versus “lateral” and the like are to be interpreted relative to one another or relative to an axis of elongation, or an axis or center of rotation, as appropriate. Terms concerning attachments, coupling, and the like, such as “connected” and “interconnected,” refer to a relationship wherein structures are secured or attached to one another either directly or indirectly through intervening structures, as well as both moveable or rigid attachments or relationships, unless expressly described otherwise, and includes terms such as “directly” coupled, secured, etc. The term “operatively coupled” is such an attachment, coupling, or connection that allows the pertinent structures to operate as intended by virtue of that relationship. Terms concerning communications, such as “commutatively coupled” and “in communication with,” refer to a relationship wherein structures, such as devices, are operable to communicate with each other over one or more wired or wireless communication channels.

Turning to the drawings, FIG. 1 shows an example outdoor structure 102 in accordance with some embodiments. Outdoor structure 102 may be a pergola or cabana, for example, that allows for the enjoyment of an outdoor space 103. The outdoor structure 102 can include a front beam 106A, a back beam 106B, a first side beam 106C, and a second side beam 106D. Further, the outdoor structure 102 can include a first post 104A, a second post 104B, a third post 104C, and a fourth post 104D. Each of the first post 104A, second post 104B, third post 104C, and fourth post 104D include a respective base portion 105A, 105B, 105C, 105D. The outdoor structure 102 further includes a plurality of louvers 110 extending from front beam 106A to back beam 106B. In some embodiments, the number of louvers 110 is between 10 and 30. In some embodiments, the number of louvers 110 is 17. In addition, the outdoor structure 102 may optionally include a plurality of panels 108 positioned between second post 104B and fourth post 104D.

In FIG. 1, front beam 106A and first side beam 106C are coupled to the first post 104A; front beam 106A and second side beam 106D are coupled to the second post 104B; back beam 106B and first side beam 106C are coupled to the third post 104C; and back beam 106B and second side beam 106D are coupled to the fourth post 104D. As described herein, each of front beam 106A, back beam 106B, first side beam 106C, and second side beam 106D may be secured to each of one or more of first post 104A, second post 104B, third post 104C, and fourth post 104D using a bracket mechanism. Moreover, each of the respective base portions 105A, 105B, 105C, 105D of the first post 104A, second post 104B, third post 104C, and fourth post 104D may contact the ground or flooring 107 and, in some examples, may be secured to the ground or flooring 107 using bolts, screws, glue, cement, or any other suitable attachment or anchoring mechanism.

In some examples, one or more of front beam 106A, back beam 106B, first side beam 106C, second side beam 106D, first post 104A, second post 104B, third post 104C, and fourth post 104D include a lighting element, such as LED strip lighting. In some examples, front beam 106A includes lighting element 107A, and back beam 106B includes lighting element 107B. In the same or alternative examples, first side beam 106C includes lighting element 107C, and second side beam 106D includes lighting element 107D. Each post may also optionally include a lighting element. In this example, second post 104B includes lighting element 109. Although not apparent from the perspective of FIG. 1, the first post 104A can include a lighting element 109 in the same manner as the second post 104B.

Each of front beam 106A, back beam 106B, first side beam 106C, second side beam 106D, first post 104A, second post 104B, third post 104C, and fourth post 104D may be manufactured out of metal (e.g., aluminum), wood, plastic, plastic composite, or any other suitable material. The plurality of louvers 110 and the plurality of panels 108 may be manufactured out of metal (e.g., aluminum), wood, plastic, plastic composite, or any other suitable material.

Each of the plurality of louvers 110 may be coupled to each of the front beam 106A and the back beam 106B as described herein. In addition, in some examples, the plurality of louvers 110 may be operably coupled to one or more motors that allow the plurality of louvers 110 to rotate between an open position and a closed position. For example, and as described herein, each of the plurality of louvers 110 may be operably coupled to a motor that resides within one of front beam 106A and/or back beam 106B, in certain aspects. Upon receiving a first signal, the motor may be configured to rotate the plurality of louvers 110 in one direction (e.g., clockwise) so as to open, partially or fully, the plurality of louvers 110. Similarly, and upon receiving a second signal, the motor may be configured to rotate the plurality of louvers 110 in another direction (e.g., counterclockwise) so as to close, partially or fully, the plurality of louvers 110.

The plurality of panels 108 may be coupled to each of the second post 104B and the fourth post 104D using bolts, screws, glue, or any other suitable attachment mechanism. In some examples, each of the second post 104B and the fourth post 104D include “slots” into which either end of each of the plurality of panels 108 slide into. In other instances, the slots can be added to the second post 104B and the fourth post 104D. During construction, the slots may be prefilled with glue, and either end of each of the plurality of panels 108 may be inserted into their corresponding slots. In some examples, bolts or screws are used to secure the ends of each of the plurality of panels 108 into their corresponding slots. It should be noted that although the plurality of panels 108 extend between the second and fourth posts 104B, 104D in this instance, a plurality of panels can extend between any adjacent pair of posts (e.g., 104A and 104C, or 104C and 104D, or 104A and 104B) depending on design considerations.

Outdoor structure 102 further may include multifunctional design housings that can hold components such as wiring. The wiring may provide power to one or more components including lighting (e.g., LED lighting), electrical devices such as tablets, displays, motors (e.g., to rotate louvres 110), and ceiling fans that are attached to or used in connection with the outdoor structure 102.

In this example, outdoor structure 102 further includes a seating assembly 112, which is positioned between third post 104C and fourth post 104D. Seating assembly 112 may include a couch, for example. In some examples, seating assembly 112 is attached to third post 104C and fourth post 104D using bolts, screws, brackets, tongue-and-groove, glue, or any other suitable attaching mechanism. It should be noted that although the seating assembly 112 extends between the second and fourth posts 104B, 104D in this instance, a seating assembly 112 can extend between any adjacent pair of posts (e.g., 104A and 104C, or 104C and 104D, or 104A and 104B) depending on design considerations.

Outdoor structure 102 includes a display device 170, in various aspects. As described further herein, display device 170 may include one or more processors, one or more memory devices, a display, and, in some examples, a transceiver. Display device 170 may display a user interface that allows for control of the plurality of louvers 110. For example, display device 170 may include a touchscreen display that, in response to user input, allows for partially or fully opening, or closing, the plurality of louvers 110. In some examples, display device 170 allows the user to turn on, dim, or turn off one or more of the lighting elements 107A, 107B, 107C, 107D, 109.

In some examples, display device 170 communicates, via a transceiver, with an electronic device, such as a cellphone or smartphone. The display device 170 and the electronic device may communicate over a network, such as a WiFi® or Bluetooth® network, for example. The electronic device may include an application (“App”) that allows a user to partially or fully open, or close, the plurality of louvers 110. For example, the App may display one or more graphical user interface elements (e.g., icons) that, upon being selected by a user, cause the plurality of louvers 110 to open or close. In some examples, the App further includes graphical user elements that allow the user to turn on, dim, or turn off one or more of the lighting elements 107A, 107B, 107C, 107D, 109.

FIGS. 3A and 3B illustrate additional views of the outdoor structure 102 of FIG. 1. As discussed further below, one or more computing and/or display devices can be utilized to select the various colors that, in some examples, each of the lighting elements 107A, 107B, 107C, 107D, 109 may emit. For example, a user may enable a color for each of the lighting elements 107A, 107B, 107C, 107D, 109, individually or as a unit, using the App of the electronic device. FIG. 3B includes a close up of the display device 170. The display device 170 is also further described with reference to FIG. 8.

FIG. 2 illustrates a first outdoor structure 202 attached to a second outdoor structure 282 in accordance with some embodiments. Similar to outdoor structure 102, each of outdoor structures 202 and 282 may be a cabana that allows for the enjoyment of an outdoor space 203. In this example, first outdoor structure 202 includes a front beam 206A, a back beam 206B, a first side beam 206C, and a second side beam 206D. Further, outdoor structure 202 includes first post 204A, second post 204B, third post 204C, and fourth post (not seen in this figure). Each of the first post 204A, second post 204B, third post 204C, and fourth post include a respective base portion 205A, 205B, and 205C.

Front beam 206A and first side beam 206C are coupled to the first post 204A. Further, front beam 206A and second side beam 206D are coupled to the second post 204B. Back beam 206B and first side beam 206C are coupled to the third post 204C. In addition, back beam 206B and second side beam 206D are coupled to the fourth post (not seen in this figure). As described herein, each of front beam 206A, back beam 206B, first side beam 206C, and second side beam 206D may be secured to each of one or more of first post 204A, second post 204B, third post 204C, and fourth post using a bracket mechanism.

First outdoor structure 202 further includes a plurality of louvers 210 extending from front beam 206A to back beam 206B, and a plurality of panels 208 positioned between second post 204B and fourth post 204D. First outdoor structure 202 further includes a seating assembly 212, which is positioned between third post 204C and the fourth post (not seen in the figure). In addition, in this example, outdoor structure 202 includes a first rod 295A positioned between first post 204A and second post 204B, and second rod 295B positioned between first post 204A and third post 204C. First rod 295A may be used to secure (e.g., hang) one or more first curtains 297. Similarly, second rod 295B may be used to secure one or more second curtains 299.

First rod 295A may be coupled to each of first post 204A and second post 204B using bolts, screws, brackets, tongue-and-groove, glue, or any other suitable attaching mechanism. In some examples, each of first post 204A and second post 204B include “slots” into which either end of first rod 295A may be inserted. In some examples, each end of first rod 295A may be secured to the slots of first post 204A and second post 204B using glue, bolts, screws, or any suitable securing mechanism.

Similarly, second rod 295B may be coupled to each of first post 204A and third post 204C using bolts, screws, brackets, tongue-and-groove, glue, or any other suitable attaching mechanism. In some examples, each of first post 204A and third post 204C include “slots” into which either end of second rod 295B may be inserted. In some examples, each end of second rod 295B may be secured to the slots of first post 204A and third post 204C using glue, bolts, screws, or any suitable securing mechanism.

In some embodiments, each of first post 204A, second post 204B, third post 204C, and fourth post may be configured to attach to a plurality of beams, such as two or three beams (e.g., front beam 206A, back beam 206B, first side beam 206C, and second side beam 206D). In FIG. 2, for example, first outdoor structure 202 “shares” second post 204B, fourth post (not shown in the figure), and second side beam 206D with second outdoor structure 282. Specifically, second post 204B, in addition to being coupled to front beam 206A of first outdoor structure 202, is also coupled to front beam 286A of second outdoor structure 282. In the same or alternative aspects, fourth post (not shown in the figure), in addition to being coupled to back beam 206B of first outdoor structure 202, is also coupled to back beam (not shown) of outdoor structure 282. As such, second post 204B, the fourth post (not shown in the figure), and second side beam 206D also perform as a first post, third post, and first side beam of second outdoor structure 282.

FIG. 4 illustrates an exemplary outdoor structure 402 which, in some examples, may be utilized as a cabana. Outdoor structure 402 includes a front beam 406A, a back beam 406B, a first side beam 406C, and a second side beam 406D. Further, outdoor structure 402 includes a first post 404A, a second post 404B, a third post 404C, and a fourth post 404D. Each of the first post 404A, second post 404B, third post 404C, and fourth post 404D include a respective base portion 405A, 405B, 405C, 405D.

Front beam 406A and first side beam 406C are coupled to the first post 404A. Further, front beam 406A and second side beam 406D are coupled to the second post 404B. Back beam 406B and first side beam 406C are coupled to the third post 404C. In addition, back beam 406B and second side beam 406D are coupled to the fourth post 404D. As described herein, each of front beam 406A, back beam 406B, first side beam 406C, and second side beam 406D may be secured to each of one or more of first post 404A, second post 404B, third post 404C, and fourth post 404D using a bracket mechanism.

Outdoor structure 402 further includes a plurality of louvers 410 extending from front beam 406A to back beam 406B. The plurality of louvers 410 may be coupled to each of the front beam 106A and the back beam 106B as described herein. In addition, as described herein, the plurality of louvers 410 may be operably coupled to one or more motors that allow the plurality of louvers 410 to rotate (e.g., open and close).

Outdoor structure 402 also includes a plurality of horizontal panels 486 positioned between second post 404B and fourth post 404D. In this example, a plurality of decorative supports 487 are positioned between two of the horizontal panels 486. In some examples, the plurality of decorative supports 487 are attached to a horizontal panel 486 on either end with bolts, screws, glue, or any suitable attachment mechanism.

In some examples, one or more of front beam 406A, back beam 406B, first side beam 406C, second side beam 406D, first post 404A, second post 404B, third post 404C, and fourth post 404D may include a lighting element, such as LED strip lighting. In this example, front beam 406A includes lighting element 407A, and back beam 406B includes lighting element 407B. Further, first side beam 406C includes lighting element 407C, and second side beam 406D includes lighting element 407D. Each post may also optionally include a lighting element. In this example, second post 404B includes lighting element 409. Although not apparent from the perspective of FIG. 4, in this example first post 404A also includes a lighting element 409.

Outdoor structure 402 further may include multifunctional design housings that can hold components such as wiring. The wiring may provide power to one or more components including lighting (e.g., LED lighting), electrical devices such as tablets, displays, motors (e.g., to rotate louvres 410), and ceiling fans that are attached to or used in connection with the outdoor structure 402.

In this example, outdoor structure 402 further includes a seating assembly 488, which is positioned between third post 404C and fourth post 404D. Seating assembly 488 may include a couch, for example. In some examples, seating assembly 488 is attached to third post 404C and fourth post 404D using bolts, screws, brackets, glue, tongue-and-groove, or any other suitable attaching mechanism. Further, seating assembly 488 includes a plurality of legs 489 that support the seating assembly.

Outdoor structure 402 also includes a display device 470. As described further herein, display device 470 may be communicatively coupled to one or more motors used to open, and close, the plurality of louvers 410. Display device 470 may also be communicatively coupled to each of the lighting elements 407A, 407B, 407C, 407D, 409, and may be operable to turn on, dim, or turn off any of the lighting elements 407A, 407B, 407C, 407D, 409. In some aspects, display device 470 communicates with an electronic device, such as a cellphone or smartphone, to allow control of the plurality of louvers 410 and/or the lighting elements 407A, 407B, 407C, 407D, 409.

FIGS. 5A, 5B, and 5C illustrate portions of an exemplary outdoor structure, such as portions of outdoor structures 102, 202, 402. FIGS. 5A, 5B, and 5C illustrate an interior view of a beam 502, which in some examples may be front beam 106A, 206A, 406A, or back beam 106B, 206B, 406B. Beam 502 includes a plurality of openings 510, each opening 510 configured to receive a rod portion 511 of a louvre 504. The rod portion 511 of each louvre 504 is configured to engage with a center portion of a wheel gear 506 and/or a transmission element 507. For example, one end or both ends of each rod portion 511 may be squarely shaped (e.g., a square pin) that is configured to fit within the center portion of each wheel gear 506 and each transmission element 507.

In some examples, one end of each louver 504 can be controllably rotated by the motor(s) 508, while the other end is allowed to freely rotate as a result of the force exerted by the motor at the opposite end. In some examples, one end of a louver 504 has a shaped pin, and another end of the louver 504 has a smooth pin. For example, one end of a louver 504 may have a square shaped pin, and the other end of the louver may have a circular pin. In some examples, a beam 502, such as a front beam, may include wheel gears 506 and transmission elements 507 configured to receive shaped pins, while another beam, such as a back beam, may include openings configured to accept smooth pins. This configuration facilitates assembly, allowing an assembler to easily determine which end of each louver 504 is to be inserted into each of the front and back beams. In addition, the shaped pins allow the angular position of the louvre to be controlled when the motor(s) 508 cause the wheel gears 506 and/or transmission elements 507 to rotate. In contrast, the openings that receive the smooth pins merely act as idlers that permit each louvre to rotate freely. Examples of shaped pins are pins that have a square, rectangular, polygonal, or other complex cross-section. Examples of smooth pins include those having a round cross-section.

As an example, FIGS. 20A, 20B, and 20C illustrate the insertion of a louver's 2020 pins 2024, 2022 into corresponding openings 2012, 2010 of beams 2002B, 2002A, respectively. One pin 2024, 2022 may have a square cross-section, and the other pin 2024, 2022 may have a circular cross-section, with their corresponding openings 2012, 2010 configured to receive only one of the pins. FIG. 20C further illustrates an optional spacer 2030 that may be placed on pin 2012 and/or pin 2010. The spacer 2030 restricts lateral movement of the louver 2020 so that the louver 2020 cannot be removed from the two openings 2010, 2012 when the spacer 2030 is attached to one of the pins 2010, 2012. For example to remove louver 2020, the spacer 2030 may first be removed, and the louver 2020 may be moved laterally to remove one of the pins 2024, 2022 from its corresponding opening. Once removed, the louver 2020 may be moved laterally in an opposite direction to remove the other pin 2024, 2022 from its corresponding opening 2012, 2010.

Referring back to FIGS. 5A, 5B, and 5C, a top bracket 512 is engaged with each of the wheel gear(s) 506 and/or transmission elements 507 along an upper portion of the beam 502, and a bottom bracket 514 is engaged with each of the wheel gear(s) 506 and/or transmission elements 507 along a lower portion of the beam 502. As best seen in FIG. 5A, each wheel gear 506 and/or transmission element 507 can be attached at a first attachment point 527 to top bracket 512. Similarly, each wheel gear 506 and/or transmission element 507 can be attached at a second attachment point 529 to bottom bracket 514. For example, each wheel gear 506 and/or transmission element 507 may include a top pin configured to insert into a corresponding hole along top bracket 512 at an attachment point 527. Similarly, each wheel gear 506 and/or transmission element 507 may also include a bottom pin configured to insert into a corresponding hole along bottom bracket 514 at an attachments point 529. Other suitable forms of attachment are also contemplated. In some embodiments, as shown in FIGS. 5A and 5B, the transmission element 507 can be a transmission wheel. In some embodiments, as shown in FIG. 10, the transmission element 507 can be an elongated plate (e.g., a rectangular plate). Opening 1002 is configured to receive a corresponding louver pin, such as a shaped pin.

Referring back to FIG. 5C, wheel gear 506 includes a plurality of teeth that engage with a toothed sliding bar 515 powered by a motor assembly 508. For example, wheel gear 506 may be a geared wheel (e.g., pinion) configured to engage with toothed sliding bar 515 that may be a rack (e.g., rack and pinion assembly). In some examples, beam 502 may include a plurality of toothed wheels, each of which engage with toothed sliding bar 515.

Motor assembly 508 may include one or more motors, such as an AC or DC motor (e.g., 24 volt motor), and may be operably coupled to toothed sliding bar 515. Motor assembly 508 may be an actuator, for example. Motor assembly 508 may be operable to translate toothed sliding bar 515, such as by moving toothed sliding bar 515 in one direction and in an opposite direction (e.g., forward and backward longitudinally within the beam 502). As motor assembly 508 translates toothed sliding bar 515 in a direction (e.g., forward), the teeth of toothed sliding bar 515, which engage the teeth of wheel gear 506, cause wheel gear 506 to rotate (e.g., clockwise). Because transmission elements 507 are coupled to wheel gear 506 via top bracket 512 and bottom bracket 514, the rotation of wheel 506 further causes the rotation of transmission elements 507 (e.g., in the same direction). In response, louvers 504 also rotate, as they are coupled to the wheel gear(s) 506 and/or transmission elements 507. Thus, for example, motor assembly 508 may cause a plurality of louvers to open when the toothed sliding bar 515 is translated forward, and cause the plurality of louvres to close when the toothed sliding bar 515 is translated backwards. In some aspects, motor assembly 508 is configured to pull or push with a force equal to a number of Newtons, such as 18 Newtons. For example, motor assembly 508 may be an actuator capable of pushing or pulling toothed sliding bar 515 up to a force of 18 Newtons.

Similarly, as motor assembly 508 translates toothed sliding bar 515 in an opposite direction (e.g., backward), the teeth of toothed sliding bar 515, which engage the teeth of wheel gear 506, cause wheel gear 506 to rotate in an opposite direction (e.g., counterclockwise). Because transmission elements 507 are coupled to wheel gear 506 via top bracket 512 and bottom bracket 514, the rotation of wheel gear 506 further causes the rotation of transmission elements 507 (e.g., in the same direction). In response, louvers 504 also rotate, as they are coupled to the wheel gears 506 and transmission elements 507. Thus, for example, motor assembly 508 may cause a plurality of louvers to close when the toothed sliding bar 515 is translated backwards.

FIG. 5C illustrates additional features of beam 502, including tabs 520, 522 and cavity 530. Tabs 520, 522 may operate to secure a top portion (e.g., cover) of beam 502. Cavity 530 allows for the storage of cables, such as power cables to motor assembly 508, outlets, lights, and displays, such as display devices 170, 470, in aspects. Cavity 530 may also allow for the placement of lights, such as LED strip lighting, in certain aspects.

FIGS. 6A-6F illustrate additional views of beam 502 including further details of motor assembly 508. As illustrated in the aspect depicted in FIGS. 6A-6F, motor assembly 508 includes an extendible rod 602. Motor assembly 508 is operable, via one or more motors, to extend, or retract, extendible rod 602, in aspects. In addition, bracket 604 is coupled to extendible rod 602 near one end and to toothed sliding bar 515 near another end. Thus, in aspects, the extension or retraction of extendible rod 602 causes a translation (e.g., movement) of toothed sliding bar 515. In an aspect, as toothed sliding bar 515 translates longitudinally, the teeth of wheel gear 506 engage with groves of toothed sliding bar 515, and the teeth of toothed sliding bar 515 engage with groves of extendible rod 602, to cause wheel gear 506 to rotate. Further, because wheel gear(s) 506 and transmission elements 507 are coupled to top rack 512 and bottom rack 514, the rotation of wheel gear 506 also causes and transmission elements 507 to rotate, which in turn causes each of the plurality of louvers 504 to rotate (e.g., open or close).

FIGS. 6A and 6C-6E illustrate the louvers 504 in an open position from various perspectives, while FIGS. 6B and 6F illustrate the louvers 504 in a partially open position. In some aspects, to close louvers 504, motor assembly 508 retracts extendible rod 602, thereby causing wheel gears 506 and transmission elements 507 to rotate in a first direction (e.g., clockwise). To open louvers 504, motor assembly 508 extends extendible rod 602, thereby causing wheel gears 506 and transmission elements 507 to rotate in a second direction (e.g., counterclockwise).

FIGS. 21A, 21B, and 21C illustrate top perspective views of a plurality of louvers, e.g., the plurality of louvers 2110, in a partially open position or configuration and/or a closed position or configuration. As can be seen in the aspect depicted in FIGS. 21A-21C, the plurality of louvers 2110 positioned between a first beam 2102A and a second beam 2102B. In the aspect depicted in FIGS. 21A-21C, at one end a third beam 2102C is coupled to the first beam 2102A and the second beam 2102B, while, at an opposing end, a fourth beam 2102D is coupled to the first beam 2102A and the second beam 2102B. In FIGS. 21A and 21C the plurality of louvers 2110 are in a partially open position or configuration, while in FIG. 21B the plurality of louvers 2110 are in a closed position or configuration.

FIGS. 7A-7D illustrate further details of a post 702 coupled to a beam 740, showing how these elements are joined together. Post 702 may be, for example, any of posts 104A, 104B, 104C, 104D. Beam 740 may be, for example, any of front beam 106A, back beam 106B, first side beam 106C, or second side beam 106D. FIGS. 7A, 7B, and 7D illustrate cross-sectional views of a post 702 and beam 740 assembly.

As illustrated, post 702 includes a first cavity forming portion 703A that forms a first cavity 704A, and a second cavity forming portion 703B that forms a second cavity 704B. A first extending portion 706A, and a second extending portion 706B, which are part of connecting portion 739, are also illustrated. First cavity forming portion 703A is coupled to second cavity forming portion 703B by a connecting portion 739. Connecting portion 739 includes an access slot 742, as best seen in FIG. 7B. Access slot 742 allows for the passing (e.g., running) of wires from one beam to another or from a beam to a post, in aspects. In some aspects, wires may be placed at the top of one or more beams. In various aspects, the access slot 742 allows access to one or more bolts using a tightening tool, such as an Allen wrench. In some examples, as illustrated in FIG. 7A, a covering plate 744 is secured to a surface of connection portion 740 to cover at least a portion of access slot 742.

Bolts 708 secure plates 710 and 716 of post 702 to a bracket 712 of beam 740. Bolts 708 may be threaded bolts, screws, or any other suitable securing mechanism. Bracket 712 includes a lip 714 that engages plates 710 and 716, and a lower portion 713 that is secured to a top surface 725 of cavity 727 with securing elements 720, as best seen in FIG. 7A. Securing elements 720 may be screws, bolts, or any other suitable securing element. Further, securing elements 732 secure a plate 730 to a lip 734 (e.g., top lip) of beam 740.

FIG. 7C depicts a side perspective view of the post 702 and beam 740 assembly. As illustrated, post 702 includes the first cavity forming portion 703A that forms first cavity 704A, the second cavity forming portion 703B that forms second cavity 704B, a third cavity forming portion 703C that forms a third cavity 704C, and a fourth cavity forming portion 703D that forms a fourth cavity 704D.

In certain aspects, one or more sides of the post 702 can include one or more structural features for securing a beam thereto, e.g., beam 740. For instance, as best seen in the aspect depicted in FIG. 7C, an external slot 767 can be present, and can be defined by first and second slot plates 777A, 777B that extend toward one another from adjacent cavity forming portions 703A, 703B. In such an aspect, shoulders 765A and 765B may be present, which can be positioned at the top of the slot 767. In certain aspects, slot 767 and/or shoulders 765A and 765B may be present on one or more (including all) sides of post 702. For instance, while not visible in FIG. 7C, lip 714 (of bracket 712 depicted in FIG. 7B) may rest on shoulders, e.g., shoulders 765A and 765B at the top of external slot 767 of post 702.

As mentioned above with respect to FIG. 7B, bolts 708 secure plates 710 and 716 of beam 740 to bracket 712. When, for example, bolts 708 are tightened, plates 710 and 716 clamp down on the first and second slot plates 777A, 777B from either side. As an example, FIG. 11 illustrates bolts 708 that can be inserted into corresponding openings of plate 710 and further into a back plate of beam 740 (not shown). During assembly, the bolts 708 can be accessed through a post's 702 external slot 767. For example, FIG. 12 illustrates a tightening tool 1202 being used to access bolts 708 through a post's 702 external slot 767 and two access slots 742.

During assembly, the lip 714 of bracket 712 of beam 740 may be rested on the first and second shoulders 765A, 765B to hold the beam 740 in place. The combination of the lip 714 and the first and second shoulders 765A, 765B facilitates alignment of the beam 740 to the post 702, for example. Further, a tightening tool, such as an Allen wrench, may be inserted through external slot 767 to reach and tighten bolts 708 during assembly. Bolts 708 may be threaded bolts, screws, or any other suitable securing mechanism. As best seen in FIG. 7B, lower portion 713 of bracket 712 is secured to the top surface 725 of cavity 727 with securing elements 720. Further, securing elements 732 secure plates 730 to each of lips 734A, 734B of beam 740.

Lip 714 may rest on a shoulder of an internal, or external, slot. For example, in the depicted in FIG. 14, a beam 740 includes bolts 708 and securing a plate 710, and a post 702 includes first and second shoulders 765A, 765B of an inner slot 742. To secure the beam 740 to the post 702, a lip 714 of a bracket is rested on first and second shoulders 765A, 765B of the inner slot 742. Plate 710 is positioned on an interior side of first and second slot plates 777A, 777B. A tightening tool may be used to access bolts 708 through access external slot 767 and access slots 742. As bolts 708 are tightened, plate 710 clamps down on the internal surfaces of first and second slot plates 777A, 777B while, although not seen in this view, a plate 716 clamps down on the outer surfaces of first and second slot plates 777A, 777B. FIG. 15 illustrates the tightening of bolts, e.g., bolts 708, of beam 740A through an external slot 767A and access slots 742A, 742B of post 702. FIG. 15 also shows two beams 740A, 740B attached to a single post 702. FIG. 16 illustrates a cover 1602 that be secured to beams 742A, 742B and post 702 using one or more fasteners 708, such as bolts.

FIG. 17 illustrates a post 702 secured to beams 742A, 742B. Beam 742A includes cavity 1714A, beam 742B includes cavity 1714B, and post 702 includes a cavity 1710A and cavity 1710B. Each of cavities 1714A, 1714B, 1710A, and 1710B may be used to store cables, outlets, or led lighting elements, in aspects. In this example aspect, cavity 1710A stores a power cable 1712 that, for example, provides power to led lighting elements, or a display. In some examples, a cover, such as a decorative cover, is placed over the cavities. For example, FIG. 18 illustrates covers 1802 that may be placed over cavities of post 702. FIG. 18 also shows cover 1602 placed over the post 702. FIG. 19 illustrates covers 1922A, 1922B, 1922C, and 1922D that may be placed over a cavity for each of beams 740A, 740B, 740C, and 740D, respectively.

In some examples, to assemble an outdoor structure, such as outdoor structure 102, a first lip 714 of a first bracket 712 for one end of a first beam 740 is rested on first and second shoulders 765A, 765B of a first post 702. A tightening tool, such as an Allen wrench, is inserted through a first external slot 767 to tighten one or more bolts 708 to secure the first beam 740 to the first post 702. A second lip 714 of a second bracket 712 for another end of the first beam 740 is rested on first and second shoulders 765A, 765B of a second post 702. The tool is then inserted through a second external slot 767 to tighten one or more bolts 708 to secure the first beam 740 to the second post 702. A base portion, such as base portion 405A, may be secured (e.g., using one or more bolts) to a ground-side end of each of the first post and the second post.

For example, FIG. 13A illustrates a first base portion 1304A that can be inserted into a first post 702A, and a second base portion 1304B that can be inserted into a second post 702B. After inserting a base portion 1304A, 1304B into its corresponding post 702A, 702B, a fastener, such as a bolt, may be inserted into one of one or more openings 1302A, 1302B and further through a base portion opening 1322A, 1322B to secure the base portion 1304A, 1304B to the post 702A, 702B. A length of post 702A, 702B is adjusted based on the opening 1302A, 1302B used. This may assist, for example, to level the outdoor structure when on uneven ground. For example, FIG. 13B illustrates base portions 1304A, 1304B inserted into its corresponding posts 702A, 702B. A bolt 1320 is being inserted through opening 1302B and further through base portion opening 1322B to secure base portion 1304B to second post 702B.

Similarly, a second beam 740 is secured to a third post 702 by resting a first lip 714 of a first bracket 712 on one end of the second beam 740 on first and second shoulders 765A, 765B of the third post 702. The tool is inserted through a first external slot 767 of the third post to tighten one or more bolts 708 to secure the second beam 740 to the third post 702. In addition, a base portion can be secured to the ground-side end of the third post 702.

A second lip 714 of a second bracket 712 of a second end of the second beam 740 is rested on another set of first and second shoulders 765A, 765B of the first post 702 to secure the second beam 740 to the first post 702. The tool is inserted through a third external slot 767 of the first post 702 to tighten one or more bolts 708 to secure the second beam 740 to the first post 702.

Similarly, a third beam 740 is secured to a fourth post 702 by resting a first lip 714 of a first bracket 712 on one end of the third beam 740 on first and second shoulders 765A, 765B of the fourth post 702. The tool is inserted through a first external slot 767 of the fourth post 702 to tighten one or more bolts 708 to secure the third beam 740 to the fourth post 702. In addition, a base portion is secured to the ground-side end of the fourth post 702.

A second lip 714 of a second bracket 712 of a second end of the third beam 740 is rested on another set of first and second shoulders 765A, 765B of the second post 702 to secure the third beam 740 to the second post 702. The tool is inserted through a second external slot 767 of the second post 702 to tighten one or more bolts 708 to secure the third beam 740 to the second post 702. A fourth beam 702 is similarly secured at one end to the third post 702 and at another end to the fourth post 702.

As discussed above, in aspects, a plurality of louvers, such as louvers 110, may be positioned between two opposite beams 740, such as between the first beam 740 and the fourth beam 740. A shaped pin on one end of each louver may be inserted into a corresponding opening on the first beam 740, for various aspects, as discussed above. A smooth pin located on an opposite end of each of the plurality of louvers can be inserted into a corresponding opening on the fourth beam 740. In some aspects, a spacer is inserted on one or both of the pins to restrict movement of each louver.

FIG. 8 shows a block diagram of an outdoor structure communication system 800 that includes a user device 812, a cloud computing device 840 (e.g., a web server), a database 816, and a display device 170 of outdoor structure 102 operatively coupled over communication network 818. Communication network 818 can be a WiFi® network, a cellular network such as a 3GPP® network, a Bluetooth® network, a satellite network, a wireless local area network (LAN), a network utilizing radio-frequency (RF) communication protocols, a Near Field Communication (NFC) network, a wireless Metropolitan Area Network (MAN) connecting multiple wireless LANs, a wide area network (WAN), or any other suitable network. Communication network 818 can provide access to, for example, the Internet.

User device 812, cloud computing device 840, and display device 170 may each include hardware or hardware and software for processing and handling information. In addition, each may transmit data to, and receive data from, communication network 118. For example, each of user device 812, cloud computing device 840, and display device 170 may include one or more processors, one or more field-programmable gate arrays (FPGAs), one or more application-specific integrated circuits (ASICs), one or more state machines, digital circuitry, or any other suitable circuitry. In some examples, cloud computing device 840 may be, for example, a web server, an application server, a cloud-based server, or any other suitable computing device. In some examples, user device 812 may be a workstation, a laptop, a mobile device such as a cellular phone, or any other suitable computing device. Although FIG. 8 illustrates one user device 812, one cloud computing device 840, one display device 170, and one database 816, outdoor structure communication system 800 can include any number of user devices 812, cloud computing devices 840, display devices 170, and databases 816.

In aspects, display device 170 may allow a user to rotate louvers of outdoor structure 102. For example, display device 170 may include a graphical user interface element that allows a user to position the louvers anywhere from a closed position (e.g., 0% opened) to a fully open position (e.g., 100% opened). Further, in some examples, display device 170 may allow a user to schedule a position for the louvers. For example, a user may schedule the louvers to close at 8 pm, and to open to 50% at 8 am, one or more days of the week. In the same or alternative aspects, App 850 may allow a user to turn on and turn off lighting elements (e.g., and an associated brightness) and/or to close or open the louvers. In such aspects, App 850 may also allow for scheduling of the opening and/or closing of louvers, as well as the scheduling of turning on or off the lights. It should be understood that, while App 850 is depicted as being associated with and/or reside on user device 812 in FIG. 8, App 850 and/or its functionality and user interface elements may also be associated with and/or reside on the display device 170. In such an aspect, the user device 812 may be an optional device for control of the lights and louvers of the outdoor structures described herein.

Display device 170 may also include additional graphical user interface elements that allow a user to, upon a single touch, fully open, or fully close, the louvers. For example, upon selecting (e.g., clicking) a quick open icon, a user may fully open the louvers of outdoor structure 102. Similarly, by selecting a quick close icon, the user may fully close the louvers of outdoor structure 102. In some examples, display device 170 may further include one or more graphical user interface elements that allow a user to turn on, dim, or turn off lights, such as lighting elements 107A, 107B, 107C, 107D, 109 of FIG. 1, or lighting elements 407A, 407B, 407C, 407D, 409 of FIG. 4.

As an example, display device 170 may receive an input from a user. In response, display device 170 may transmit a first signal to a motor assembly, such as motor assembly 508 of FIG. 5. In response to receiving the first signal, motor assembly 508 may translate extendible rod 602 to cause a rotation of a plurality of louvers 504. In some aspects, motor assembly 508 transmits a second signal to display device 170, where the second signal indicates position of extendible rod 602. Based on the second signal, in aspects, display device 170 may determine an opening percentage of the plurality of louvers 110, 504. Display device 170 may display the percentage, in an aspect.

As another example, display device 170 may receive an input from a user. In response, display device 170 may provide power to one or more lighting elements. Display device 170 may display an indication that the lighting elements are turned on.

In various aspects, user device 812 may execute an application 850 (e.g., an “App”) that allows for communication with display device 170. User device 812 may execute the App 850 and transmit one or more messages (e.g., commands) to display device 170 to perform one or more of the functions described herein for display device 170.

For example, App 850 may include a graphical user interface element, such as slider 860, that allows a user to position the louvers anywhere from a closed position (e.g., 0% opened) to a fully open position (e.g., 100% opened). App 850 may also include additional graphical user interface elements, such as quick open icon 852 and quick close icon 859. Upon selecting (e.g., clicking) quick open icon 852, a user may fully open the louvers of outdoor structure 102. Similarly, by selecting quick close icon 859, the user may fully close the louvers of outdoor structure 102. In some examples, App 850 may further include a lights icon 856 that allows a user to turn on, or turn off, lights, such as lighting elements 107A, 107B, 107C, 107D, 109 of FIG. 1, or lighting elements 407A, 407B, 407C, 407D, 409 of FIG. 4. Further, in some examples, App 850 may allow a user to schedule a position for the louvers. For example, a user may schedule the louvers to close at 8 pm, and to open to 50% at 8 am, one or more days of the week. Similarly, App 850 may allow a user to schedule when lighting elements turn on (e.g., and an associated brightness) and turn off.

In some examples, cloud computing device 840 can update software executed by display device 170. For example, database 116 may include application data 820 that characterizes and identifies an application executed by display device 170. Cloud computing device 840 may obtain application data 820, and transmit application data 820 to display device 170. Display device 170 may receive the application data 820, and may update its software based on the received application data 820.

In some examples, display device and/or user device 812 provide usage data 822 to cloud computing device 840. The usage data 822 may include, for example, dates and times associated with opening or closing the louvers, a status of the louvers (e.g., currently open at 25%, currently open at 75%, closed, etc.), dates and times of when one or more lighting elements were turned on or off (or, in some examples, dimmed), and a status of the one or more lighting elements (e.g., whether each one is currently turned on, a current brightness setting, turned off, etc.). Cloud computing device 840 may store the received usage data 822 within database 816. For example, cloud computing device 840 may store received usage data 822 for each of a plurality of outdoor structures 102 based on a user account corresponding to each outdoor structure 102.

FIG. 9 illustrates an exemplary display device 900, which may be display device 170 of FIGS. 1 and 8, and/or display device 470 of FIG. 4. As illustrated in FIG. 9, display device 900 may include one or more processors 901, a working memory 902, one or more input/output devices 903, an instruction memory 907, a transceiver 904, one or more communication ports 909, and a display 906, all operatively coupled to one or more data buses 908. Data buses 908 allow for communication among the various devices. Data buses 908 can include wired, or wireless, communication channels.

Processor(s) 901 can include one or more distinct processors, each having one or more cores. Each of the distinct processors can have the same or different structure. Processors 901 can include one or more central processing units (CPUs), one or more graphics processing units (GPUs), application specific integrated circuits (ASICs), digital signal processors (DSPs), and the like.

Processors 901 can be configured to perform a certain function or operation by executing code, stored on instruction memory 907, embodying the function or operation. For example, processors 901 can be configured to perform one or more of any function, method, or operation disclosed herein.

Instruction memory 907 can store instructions that can be accessed (e.g., read) and executed by processors 901. For example, instruction memory 907 can be a non-transitory, computer-readable storage medium such as a read-only memory (ROM), an electrically erasable programmable read-only memory (EEPROM), flash memory, a removable disk, CD-ROM, any non-volatile memory, or any other suitable memory.

Processors 901 can store data to, and read data from, working memory 902. For example, processors 901 can store a working set of instructions to working memory 902, such as instructions loaded from instruction memory 907. Processors 901 can also use working memory 902 to store dynamic data created during the operation of display device 900. Working memory 902 can be a random access memory (RAM) such as a static random access memory (SRAM) or dynamic random access memory (DRAM), or any other suitable memory.

Input-output devices 903 can include any suitable device that allows for data input or output. For example, input-output devices 903 can include one or more of a keyboard, a touchpad, a mouse, a stylus, a touchscreen, a physical button, a speaker, a microphone, or any other suitable input or output device.

Communication port(s) 909 can include, for example, a serial port such as a universal asynchronous receiver/transmitter (UART) connection, a Universal Serial Bus (USB) connection, or any other suitable communication port or connection. In some examples, the communication port(s) 909 allows for the programming of executable instructions in instruction memory 907. In some examples, the communication port(s) 907 allow for the transfer (e.g., uploading or downloading) of data, such as application data (e.g., application data 820) for updating software on display device 900.

Display 906 can display user interface 905. User interfaces 905 can enable user interaction with display device 900. For example, user interface 905 can be a user interface for an application that allows for the opening and closing of louvers, or the toggling of lighting elements. In some examples, a user can interact with user interface 905 by engaging input-output devices 903. In certain aspects, the user interface 905 can include any or all of the elements and functionality of the App 850 of FIG. 8 and associated graphical user interface elements described above.

Transceiver 904 may be any suitable communication unit that allows for communication with a network, such as communication network 818 of FIG. 8. In some examples, transceiver 904 is selected based on the type of communication network 818 data linkage display device 900 will be operating in. For example, if communication network 818 of FIG. 1 is a WiFi® network, transceiver 904 is configured to allow communications with the WiFi® network. Processor(s) 901 is operable to receive data from, or send data to, a network, such as communication network 818 of FIG. 8, via transceiver 904.

The foregoing is provided for purposes of illustrating, explaining, and describing embodiments of these disclosures. Modifications and adaptations to these embodiments will be apparent to those skilled in the art and may be made without departing from the scope or spirit of these disclosures.

OUTDOOR STRUCTURE DESIGN AND COMPONENTS

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