This application is based on and claims priority under 35 U.S.C. § 119 to Korean Patent Application No. 10-2020-0047925, filed on Apr. 21, 2020 in the Korean Intellectual Property Office, the disclosures of which are incorporated herein by reference.
The disclosure relates to an outdoor unit of an air conditioner, and more specifically, to an outdoor unit of an air conditioner capable of effectively removing water generated from a heat exchanger.
In general, an air conditioner refers to a device that adjusts temperature, humidity, airflow, distribution of air, etc. to be suitable for human activities using a refrigeration cycle. Main components of the refrigeration cycle include a compressor, a condenser, an evaporator, and a blower fan.
The air conditioner may be divided into a separate type air conditioner in which an indoor unit and an outdoor unit are installed separately from each other, and an integrated type air conditioner in which an indoor unit and an outdoor unit are installed together in a single cabinet. The outdoor unit of the separate type air conditioner may include a heat exchanger for heat-exchanging air that is suctioned into the outdoor unit and a base for supporting the heat exchanger and other components.
During the operation of the refrigeration cycle, condensate or defrost water may be generated, but condensate or defrost water, unless discharged effectively, may be frozen and adversely affect the operation of the product.
According to an aspect of the disclosure, there is provided an outdoor unit of an air conditioner including: a heat exchanger; a base arranged below the heat exchanger and including a first part including a drain hole formed to correspond to the heat exchanger to discharge water generated from the heat exchanger, and a second part formed to have a step difference with the first part; and a leg provided below the base and including a panel formed to be inclined while being spaced apart from the base such that the water is discharged through the drain hole.
The panel may be formed to slope with respect to an outer side of the base such that the water discharged through the drain hole is caused to flow.
The panel may be formed to slope downward from the outer side of the base to an inner side of the base.
The base may further include an edge portion on which the heat exchanger is arranged, and the first part may be formed to protrude upward from the edge portion to support the heat exchanger.
The first part may form a stepped portion with the second part such that the water generated in the heat exchanger flows from the first part to the second part.
The drain hole may be a contact drain hole configured to come in contact with the heat exchanger, and the outdoor unit of the air conditioner may further include at least one non-contact drain hole.
The base may further include a bottom plate forming a bottom of the base and having a stepped portion with the edge portion, and the at least one non-contact drain hole may include a first non-contact drain hole arranged on the edge portion and a second non-contact drain hole arranged on the bottom plate.
The first non-contact drain hole may be formed at a corner of the edge portion.
The first part may have an outer side length shorter than an inner side length such that the water generated in the heat exchanger flows from an outer side to an inner side of the base.
The base may further include a base wall forming an outer wall of the base and a connection portion connecting the base wall to the first part.
The leg may include a leg drain hole formed to correspond to the drain hole.
The panel may include a first panel portion and a second panel portion, and the first panel portion may be formed to be inclined while being spaced apart from the base, and the second panel portion may come in contact with an outer surface of the base to support the base.
The first panel portion and the second panel portion may be alternately arranged.
The first part may be formed to be recessed from the base toward the leg such that the second part supports the heat exchanger.
The second part may form a stepped portion with the first part such that the water generated in the heat exchanger flows from the second part to the first part.
According to another aspect of the disclosure, there is provided an outdoor unit of an air conditioner including: a heat exchanger; a base arranged below the heat exchanger, and including a contact portion including a drain hole formed to come in contact with the heat exchanger to discharge water generated from the heat exchanger, and a non-contact portion formed to have a stepped portion with the contact portion; and a leg provided below the base, and including a first panel portion formed to be inclined while being spaced apart from the base such that water is discharged through the drain hole, and a second panel portion configured to come in contact with the base to support the base.
The first panel portion and the second panel portion may be alternately provided.
The base may further include an edge portion on which the heat exchanger is arranged, and the leg may be arranged adjacent to the edge portion.
According to another aspect of the disclosure, there is provided an outdoor unit of an air conditioner including: a heat exchanger; a base arranged below the heat exchanger and including an edge portion formed on an outer side of the base; and a leg provided below of the base, wherein the base includes a drain hole in the edge portion to discharge water generated from the heat exchanger.
The base may further include: a contact portion configured to come in contact with the heat exchanger to support the heat exchanger; and a non-contact portion in which the drain hole is formed, wherein the contact portion has a stepped portion with the non-contact portion such that water generated in the heat exchanger flows to the non-contact portion.
Additional aspects of the disclosure will be set forth in part in the description which follows and, in part, will be obvious from the description, or may be learned by practice of the disclosure.
These and/or other aspects of the disclosure will become apparent and more readily appreciated from the following description of the embodiments, taken in conjunction with the accompanying drawings of which:
The embodiments set forth herein and illustrated in the configuration of the disclosure are only the most preferred embodiments and are not representative of the full the technical spirit of the disclosure, so it should be understood that they may be replaced with various equivalents and modifications at the time of the disclosure.
Throughout the drawings, like reference numerals refer to like parts or components.
The terminology used herein is for the purpose of describing particular embodiments only and is not intended to limit the disclosure. It is to be understood that the singular forms “a,” “an,” and “the” include plural references unless the context clearly dictates otherwise. It will be further understood that the terms “include”, “comprise” and/or “have” when used in this specification, specify the presence of stated features, integers, stepped portions, operations, elements, and/or components, but do not preclude the presence or addition of one or more other features, integers, stepped portions, operations, elements, components, and/or groups thereof.
The terms including ordinal numbers like “first” and “second” may be used to explain various components, but the components are not limited by the terms. The terms are only for the purpose of distinguishing a component from another. Thus, a first element, component, region, layer or section discussed below could be termed a second element, component, region, layer or section without departing from the teachings of the disclosure. Descriptions shall be understood as to include any and all combinations of one or more of the associated listed items when the items are described by using the conjunctive term “˜ and/or ˜,” or the like.
The terms “front”, “rear”, “upper”, “lower”, “top”, and “bottom” as herein used are defined with respect to the drawings, but the terms may not restrict the shape and position of the respective components. For example, the direction in which a front cabinet (see
Hereinafter, embodiments of the disclosure will be described in detail with reference to the accompanying drawings.
It is an aspect of embodiments of the disclosure to provide an outdoor unit of an air conditioner facilitating discharge of defrost water or condensed water.
It is another aspect of embodiments of the disclosure to provide an outdoor unit of an air conditioner having reduced material costs and component costs.
Referring to
The cabinet 10 may form four surfaces of the outdoor unit 1. In the drawing, the blower fan 4 is illustrated as being provided in two units, but the number of the blower fan is not limited thereto, and the blower fan 4 may include one blower fan or three or more blower fans.
In addition, the outdoor unit 1 of the air conditioner may include a blower fan cover 20 arranged above the blower fan 4 and the cabinet 10 to cover the blower fan 4 and the cabinet 10 and a base 100 arranged below the cabinet 10 and on which components of a refrigeration cycle including the compressor 2 are seated.
The cabinet 10 has a front cabinet 11 arranged at a front side of the outdoor unit 1 of the air conditioner, a rear cabinet 12 arranged at a rear side of the outdoor unit 1, and a pair of side cabinets 13 arranged on both sides of the air conditioner that are perpendicular to each other.
The pair of side cabinets 13 have a symmetrical structure, and the following description will be made in relation to only one side cabinet 13 among the pair of side cabinets 13. However, when describing the pair of side cabinets 13 as needed, ‘a pair of side cabinets 13’ will be mentioned, and when describing one side cabinet 13, ‘a side cabinet 13’ will be mentioned.
The blower fan cover 20 includes an upper panel 21 provided with a discharge port 23 formed to discharge air heat-exchanged with the heat exchanger 3 through the blower fan 4 and an extension portion 22 formed to extend from an edge of the upper panel 21 downward.
The blower fan 4 may be arranged on the upper side in the cabinet 10. A cylindrical molded body 9 may be provided radially outside the blower fan 4 to guide air from the blower fan 4 to the discharge port 23.
The heat exchanger 3 may be formed to be bent and extend on the side in which the pair of side cabinets 13 and the rear cabinet 12 are arranged. That is, the heat exchanger 3 may be provided to cover four surfaces. Accordingly, the side cabinet 13 may include a side suction port 13a such that air is suctioned into the outdoor unit 1 of the air conditioner and heat-exchanged with the heat exchanger 3.
In addition, the rear cabinet 12, unlike the front cabinet 11 and the side cabinet 13, has a short vertical length to form an opening (not shown) below the rear cabinet 12 between the rear cabinet 12 and the side cabinet 13. Air is introduced into the outdoor unit 1 of the air conditioner through the side suction port 13a, the opening (not shown), and a front suction port 11c, and after being heat-exchange with the heat exchanger 3, discharged out of the outdoor unit 1 of the air conditioner through the discharge port 23 provided at the upper side of the outdoor unit 1 of the air conditioner.
The front cabinet 11 may be divided into a front upper cabinet 11a and a front lower cabinet 11b. The front cabinet 11 may include the suction port 11c through which air is introduced into the outdoor unit 1 of the air conditioner to be exchange-heated with the heat exchanger 3. That is, the front cabinet 11 may include the three components 11a, 11b, and 11c. However, the disclosure is not limited to thereto, and the front cabinet 11 may be provided as an integral shape.
The rear cabinet 12 may be provided in a size corresponding to the front upper cabinet 11a. The rear cabinet 12 may be provided to extend downward from the side where the blower fan cover 20 is arranged together with the front cabinet 11, and have a vertical length corresponding to the length of the front upper cabinet 11a.
However, the disclosure is not limited thereto, and the rear cabinet 12 may be provided to extend downward of the front upper cabinet 11a, and may extend to correspond to the entire length of the front cabinet 10.
A blow fan coupling portion 6 may be arranged inside the cabinet 10.
The cylindrical molded body 9 may be coupled to an inside surface of the upper panel 21 of the blower fan cover 20. In addition, a fan guard 30 may be provided on the upper side of the upper panel 21 to protect the discharge port 23. The blower fan cover 20 includes the extension portions 22 extending downward from the four side edges of the upper panel 21, and the extension portions 22 may be formed to cover upper ends of the front cabinet 11, the rear cabinet 12, and the side cabinets 13.
In detail, the extension portion 22 is arranged outside the cabinet 10 and extends downward from the upper panel 21, so that at least a portion of the upper side of each of the cabinets 11, 12, and 13 is covered.
When the outdoor unit 1 operates, the heat exchanger 3 may operate. As the outdoor unit 1 drives the refrigeration cycle, condensed water or defrost water may be generated in the heat exchanger 3. That is, condensed water may be generated during cooling, and defrosted water may be generated during heating.
When condensate or defrost water is generated but not discharged smoothly, the water may be frozen and adversely affect the operation of the product. In addition, since a defrost operation is required to remove the condensed water or defrost water, the efficiency of the air conditioner may be lowered. Therefore, a structure for removing condensed water or defrosted water is required in the outdoor unit 1.
Referring to
The edge portion 110 may include a first part 111 and a second part 112.
The first part 111 may represent a contact portion 111 and the second part 112 may represent a non-contact portion 112. The heat exchanger 3 may be arranged on the contact portion 111. The contact portion 111 may support the heat exchanger 3 while in contact with the lower portion of the heat exchanger 3. The non-contact portion 112 may be arranged below the heat exchanger 3.
The contact portion 111 may further include a drain hole 111a through which water generated from the heat exchanger 3 is discharged. In the heat exchanger 3, defrost water or condensed water may be generated due to a cooling or heating operation. When defrost water or condensed water is not removed efficiently, the water may condense and may cause malfunction of the heat exchanger 3 and the outdoor unit 1. Therefore, frequent defrosting operation may be required. The drain hole 111a may allow water to be efficiently removed. The drain hole 111a may form a contact drain hole 111a configured to come in contact with the heat exchanger 3.
The contact portion 111 and the non-contact portion 112 may be formed to have a stepped portion d1 between each other. That is, the contact portion 111 may be formed to protrude further from the edge portion 110 than the non-contact portion 112. Accordingly, water generated in the heat exchanger 3 may flow from the contact portion 111 to the non-contact portion 112 and may be discharged through non-contact drain holes 112a and 120a to be described below.
The base 100 may further include at least one non-contact drain hole 112a and 120a. The at least one non-contact drain hole 112a and 120a may include a first non-contact drain hole 112a and a second non-contact drain hole 120a.
The first non-contact drain hole 112a may be formed in the edge portion 110 so as to be formed at a position corresponding to the heat exchanger 3. That is, the first non-contact drain hole 112a may be formed at a corner portion of the base 100.
The bottom plate 120 may form the lowest surface of the base 100. The bottom plate 120 may be formed at an inner side of the base 100. The bottom plate 120 may include the second non-contact drain hole 120a and a bottom drain hole 120b. The second non-contact drain hole 120a may be formed in the bottom plate 120. The second non-contact drain hole 120a may be formed in the edge portion 110. That is, the second non-contact drain hole 120a may be formed in a region that corresponds to both the edge portion 110 and the bottom plate 120.
The bottom drain hole 120b may be formed in the bottom plate 120. The bottom drain hole 120b may be formed to have a small size so that small animals may not enter the outdoor unit. The bottom drain hole 120b may be provided in plural.
The outdoor unit 1 of the air conditioner may further include a leg 90 provided at a lower side of the base 100 to support the base 100. The leg 90 may be attached to a long side of the base 100 to support the base 100 and the outdoor unit 1. However, the disclosure is not limited thereto, and the leg 90 may be attached to a short side of the base 100 to support the base 100 and the outdoor unit 1.
The base 100 may further include a fastening hole 121 to be fastened with the leg 90. The fastening hole 121 may be provided in at least one unit thereof.
The seating plate 130 may be provided to seat the components of the refrigeration cycle including the compressor 2 described above thereon. The seating plate 130 may form a stepped portion d3 with the bottom plate 120.
The base 100 may further include a base wall 140. The base wall 140 may extend upward from the outer side of the base 100.
Referring to
Water (defrost water or condensed water) discharged from the drain hole 111a may be discharged through the leg 90 arranged below the base 100. The leg 90 may be formed to be spaced a predetermined distance from the base 100 so that water discharged from the drain hole 111a is easily discharged. In addition, the base 100 may be formed to slope downward in a direction from the outside to the inside.
The leg 90 may include a first panel 91, a second panel 92, and a third panel 93. The first panel 91 may be formed to be inclined with respect to the base 100 so that water is caused to flow. The second panel 92 may be formed to be bent from the first panel 91 and extend downward. The third panel 93 may be formed to be bent from the second panel 92 and extend so as to face the first panel 91. The third panel 93 may be formed to allow the leg 90 to support the ground.
The first panel 91 may include a first panel portion 91a and a second panel portion 91b. The first panel portion 91a may be formed to be inclined with respect to the base 100, and the second panel portion 91b may come in contact with the base 100 to support the base 100.
The first part 111 and the second part 112 may form a stepped portion d1 with each other. That is, water may flow from the first part 111 to the second part 112. The water flowing to the second part 112 may flow to the bottom plate 120 or may flow to the first non-contact drain hole 112a formed in the corner portion to be discharged to the outside.
The second part 112 and the bottom plate 120 may also form a stepped portion d2 with each other. That is, water may flow from the second part 112 to the bottom plate 120. Water flowing to the bottom plate 120 may be discharged to the outside through the bottom drain hole 120b or the second non-contact drain hole 120a formed in the bottom plate 120.
The bottom plate 120 and the seating plate 130 may also form a stepped portion d3 with each other.
Referring to
Since the first part 111 and the second part 112 form a stepped portion d1 with each other, and the second part 112 forms a stepped portion d2 with the bottom plate 120, water may flow from the first part 111 to the bottom plate 120 to be discharged through the second non-contact drain hole 120a. In the drawing, the contact drain hole 111a is illustrated larger than the second non-contact drain hole 120a, but the disclosure is not limited thereto, and the second non-contact drain hole 120a may be provided larger than the contact drain hole 111a.
Referring to
The first part 111 may be formed on the edge portion 110. An outer side length L1 of the first part 111 may be shorter than an inner side length L2. Since the outer side length L1 is formed short, water remaining at an outer side of the first part 111 may flow rapidly inward. That is, the first part 111 may be provided in a trapezoidal shape. Since the first part 111 has a trapezoidal shape, an area coming in contact with the heat exchanger 3 is increased, so that the heat exchanger 3 may be stably supported.
The contact drain hole 111a may be formed adjacent to an outer side compared to an inner side of the base 100. That is, L4 may be longer than L3. Since the heat exchanger 3 generates a large amount of condensed water or defrost water at the outer side of the heat exchanger 3 during heat exchange with air, the contact drain hole 111a may be formed adjacent to the outer side of the base 100.
In
Referring to
In addition, the connection portion 113 may include a slope 113a. The slope 113a allows water remaining in the connection portion 113 to flow to the contact drain hole 111a or the non-contact drain holes 112a and 120a. That is, the connection portion 113 may be formed to slope downward from the outer side to the inner side of the base 100. Accordingly, water generated in the heat exchanger 3 may be efficiently discharged.
Referring to
Since the leg drain hole 91c is formed in the first panel portion 91a, water generated in the heat exchanger 3 may be discharged to the outside from the leg drain hole 91c directly through the contact drain hole 111a. In addition, the water may be discharged toward the inner side of the base 100 through the slope of the first panel portion 91a.
Referring to
The edge portion 210 may include a first part 211 and a second part 212.
The first part 211 may represent a non-contact portion 211, and the second part 212 may represent a contact portion 212. The heat exchanger 3 may be arranged on the contact portion 212. The contact portion 212 may support the heat exchanger 3 while in contact with the lower portion of the heat exchanger 3. The non-contact portion 211 may be arranged below the heat exchanger 3.
The non-contact portion 211 may further include a drain hole 211a through which water generated in the heat exchanger 3 is discharged. The drain hole 211a may be a non-contact drain hole 211a that does not come in contact with the heat exchanger 3. The contact portion 212 may include a contact drain hole 212a.
The contact portion 212 and the non-contact portion 211 may be formed to have a stepped portion d1 between each other. That is, the non-contact portion 211 may be formed as a recession in the contact portion 212. Accordingly, the contact portion 212 may be formed higher than the non-contact portion 211. As a result, water generated in the heat exchanger 3 may flow from the contact portion 212 to the non-contact portion 211, and may be discharged through the non-contact drain hole 211a.
The non-contact drain hole 211a may be formed in the edge portion 210 of the base 200 so as to be formed at a position corresponding to the heat exchanger 3. That is, the non-contact drain hole 211a may be formed in all of the long side, short side, and corner portions of the base 200. The non-contact drain hole 211a may be provided in plural.
The bottom plate 220 may include a bottom drain hole 220a. The bottom drain hole 220a may be formed in the bottom plate 220. The bottom drain hole 220a may be formed to have a small size so that small animals may not enter the outdoor unit 1. The bottom drain hole 220a may be provided in plural.
The base 200 may further include a fastening hole 221 to be fastened with the leg. The fastening hole 221 may be provided in at least one unit thereof.
The seating plate 230 may be provided to seat the components of the refrigeration cycle including the compressor 2 described above thereon. The seating plate 230 may form a stepped portion d3 with the bottom plate 220.
The base 200 may further include a base wall 240. The base wall 240 may extend upward from the outer side of the base 200.
Referring to
Since the first part 211 and the second part 212 form a stepped portion d1 with each other, water generated from the heat exchanger 3 in an area adjacent to the second part 212 may flow to the first part 211 to thereby be discharged from the non-contact drain hole 211a through the leg 90.
Referring to
The first part 211 may be formed as a recession that is further depressed from the base 100 relative to the second part 212. The first part 211 may include at least one discharge hole 211a to discharge water generated in the heat exchanger 3. The discharge hole 211a may represent a non-contact discharge hole 211a. Since the first part 211 is further depressed than the second part 212, water remaining in a region of the second part 212 adjacent to the heat exchanger 3 flows into the first part 211 to thereby be discharged through the non-contact drain hole 211a.
The second part 212 may have a stepped portion d2 with the bottom plate 220. Accordingly, water remaining in a region of the second part 212 adjacent to the heat exchanger 3 may flow to the bottom plate 220 to thereby be discharged to the outside through the bottom drain hole 220a.
As is apparent from the above, defrost water or condensed water generated in the heat exchanger can be effectively discharged through the base.
Since defrost water or condensed water is easily discharged through the drain hole, additional material cost and components cost can be reduced.
Although few embodiments of the disclosure have been shown and described, the above embodiment is illustrative purpose only, and it would be appreciated by those skilled in the art that changes and modifications may be made in these embodiments without departing from the principles and scope of the disclosure, the scope of which is defined in the claims and their equivalents.
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