Patent Application
20240253863
The present disclosure relates to a cylindrical outer bag, particularly to a cylindrical outer bag that wraps a plurality of products as bundle while fixing a relative positional relationship between the products. In addition, the present disclosure relates to a product-containing outer bag in which products are wrapped with a cylindrical outer bag, and further to a wound product or a folded product of a product-containing outer bag in which the product-containing outer bag is wound by roll winding or hank winding or is zigzag-folded in a state where a cross section of the product-containing outer bag is flat. Furthermore, the present disclosure relates to a production method therefor and a method for supplying a bag by which bags that are products are taken out from a product-containing outer bag. Furthermore, the present disclosure relates to a method for using a cylindrical outer bag with a fastener and a cylindrical outer bag.
Generally, a form where goods for sale are directly packaged is referred to as primary packaging. A form where the goods in the form of primary packaging are further packaged in a box or bag according to a determined quantity is referred to secondary packaging. The goods are delivered to consumers in the form of primary packaging or secondary packaging. Furthermore, a form where the goods in the form of secondary packaging are put in a packing box or the like according to a determined quantity for the purpose of bulk handling, warehouse storage, transport, and the like is referred to as tertiary packaging. In addition, the goods in the form of primary packaging may be packaged in the form of tertiary packaging without being subjected to secondary packaging.
For example, there is a technique where a lateral surface of the cylinder of a small wound roll (equivalent to “goods”) having a cylindrical shape is wound with a film for packaging and then films for packaging located on an upper surface side and a lower surface side of the cylinder are closed and heat-welded to primarily package the small wound roll (for example, refer to FIGS. 25 to 29 in Patent Literature 1).
Incidentally, for a bag maker, goods for sale are bags used as a packaging material (for example, refer to Patent Literature 2), and thus in the present specification, when bags used as a packaging material are goods for sale, in order to distinguish the bags from goods (normal goods and hereinafter, may be also referred to as non-packaging material goods) that are not a packaging material, the bags may be referred to as “products”. In addition, packaging by wrapping the bags may be referred to as outer bag.
Until bags with fasteners in which non-packaging material goods are contained are displayed at retail stores, normally, the non-packaging material goods and the bags go through a route including, first, (1) a bag making step: a bag maker produces bags and further puts the bags into an outer bag, (2) a transport step 1: the bags are delivered to a maker of the non-packaging material goods, (3) a bag supplying step: the bags are taken out from the outer bag, (4) a filling step: the bags are filled with the non-packaging material goods, and (5) a transport step 2: the non-packaging material goods with which the bags are filled are transported to the retail stores to be delivered to general consumers.
The bag making step in the related art is performed in the following procedure. Namely, the bags with fasteners that are products produced by a bag making machine are once stocked in a container such as a tray and an operation of binding a certain number of the bags with fasteners is performed by human hands. The certain number of the bound bags with fasteners which are products are fixed by binding means such as a rubber band to be subsequently put into an outer bag with a fastener and then, the fastener of the outer bag is closed. Furthermore, a plurality of the outer bags with fasteners are packed in a box. In order to prevent adhesion of dust or dirt to the box or infiltration of water into the box, the box is covered with a waterproof film and then is shipped out. These steps in their entirety require human hands.
In addition, the bag supplying step in the related art is performed in the following procedure. Namely, in order to fill the bag with the fastener with the non-packaging material goods, the maker of the non-packaging material goods peels the waterproof film off, takes out the outer bag from the box, causes the fastener of the outer bag to be disengaged, takes out the bound bags with fasteners, and removes the binding means such as a rubber band that binds the bags with fasteners, so that the bags with fasteners become individuals. These steps in their entirety also require human hands.
Furthermore, the filling step in the related art is performed in the following procedure. Namely, the individual bags with fasteners are supplied to a bag supply unit of a filling machine. This step also requires human hands. The bags with fasteners that are taken out one by one from the bag supply unit of the filling machine are opened and filled with the non-packaging material goods. This step is performed by the filling machine.
However, in the bag making step, the operation speed and accuracy during bag packing depends on the ability of each individual who performs the operation, and thus the speed of a packaging bag production line is required to be adjusted according to the processing capability of each individual and rest is required. As a result, the productivity is decreased and the productivity is likely to be unstable, so that the production efficiency deteriorates. In addition, the number of stocks of the bags stocked in the tray is limited due to the stock place or instability of stacking, and thus a wide space is required. Then, it takes time and labor to perform operations such as fastening the rubber band when the bound bags are put into the outer bag, opening and closing the fastener when the bound bags are put into the outer bag, box packing, and applying the waterproof film.
In addition, in the bag supplying step, the outer bags packed in the box to which the waterproof film is applied are taken out, the fasteners are disengaged, and the rubber bands and the like are removed, so that the bags with fasteners become individuals, and this step in its entirety requires human hands. Particularly, an operation of causing the bag with the fastener, which is firmly curved due to the rubber band or the like, to return to a flat shape has to be performed, and this operation in its entirety is also performed by human hands. Furthermore, the bag with the fastener in contact with the rubber band or the like may be wrinkled or may sometimes have an aperture. As described above, mistake in operation and product losses are likely to occur frequently. Furthermore, whenever the bag with the fastener is set in the filling machine and the operation is finished, it is required to return to a fastener opening step and similarly and repeatedly perform the operation for the next outer bags using human hands, which takes time and labor. Therefore, in addition to a high labor cost and a high cost, mistake in operation or the like is unavoidable. In addition, it is difficult to secure human resources due to lack of manpower, and the cost is further increased.
Furthermore, the outer bag itself is required to be produced, which requires the same labor and cost as with the bag product. In addition, various types of outer bags have to be stored together with the waterproof film, which requires warehouse management, and thus the cost is greatly increased and the labor is also required.
In addition, since the waterproof film, the shipping box, and the outer bag are discarded after the filling step, a large amount of resources are wasted.
In addition, since binding, outer bag packing, box packing, box opening, and outer bag opening are performed by human hands, dirt resulting from human may adhere, which is a problem.
Therefore, an object of the present disclosure is to provide a cylindrical outer bag with a fastener, a cylindrical outer bag, a product-containing outer bag, a wound product of a product-containing outer bag, a production method therefor, and a method for supplying a bag which exhibit labor saving, resource saving, space saving, low cost, and good hygiene, specifically, which realize (1) reducing a human operation to realize the speed-up of a packaging bag production line, to stabilize the production speed, to reduce a production loss caused by mistake in human operation, and to suppress a decrease in quality of the bag, and (2) preventing a cost increase caused by making and storing the outer bag, and saving labor for the management. Furthermore, another object of the present disclosure is to provide a method for using a cylindrical outer bag with a fastener and a cylindrical outer bag.
The inventors have made extensive studies and found that when an outer bag for outer packaging is in the form of a cylindrical outer bag with a fastener or a cylindrical outer bag and a plurality of bags that are stacked continuously in a row for part of the bags, which are product, to overlap each other is wrapped with the cylindrical outer bag with the fastener for outer packaging or the cylindrical outer bag for outer packaging to be integrated while a stacked state of the bags is held, the above problems can be solved, and the inventors have completed the disclosure.
Namely, according to the disclosure, there is provided a cylindrical outer bag with a fastener for outer packaging, wherein the cylindrical outer bag with the fastener is made of a resin film as a base material and has a cylindrical shape having a uniform inner diameter and continuously extending along a cylinder length direction, at least one opening portion to be opened along the cylinder length direction, and the fastener on an inner wall side along an edge of the opening portion, the opening portion is closed when the fastener is engaged, and the cylindrical outer bag with the fastener is wound by roll winding or hank winding or is zigzag-folded in a state where a cross section of the cylindrical outer bag with the fastener is flat.
According to the disclosure, there is provided a product-containing outer bag in which a plurality of bags that are stacked continuously or intermittently in a row for parts of the bags, which are products, to overlap each other are wrapped with a cylindrical outer bag with a fastener for outer packaging to be integrated while a stacked state of the bags is held, wherein the cylindrical outer bag with the fastener is made of a resin film as a base material and has a cylindrical shape having a uniform inner diameter and continuously extending along a cylinder length direction, at least one opening portion to be opened along the cylinder length direction, and the fastener on an inner wall side of the base material along an edge of the opening portion, and the fastener is engaged.
In the product-containing outer bag according to the disclosure, it is preferable that the plurality of bags that are stacked continuously or intermittently in a row for the parts of the bags, which are products, to overlap each other are placed on the base material formed of a flat sheet-shaped resin film with the fastener for outer packaging, and the base material is folded to wrap the plurality of bags with the base material, so that the cylindrical outer bag with the fastener is obtained and the bags are integrated while the stacked state of the bags is held.
In the product-containing outer bag according to the disclosure, it is preferable that the cylindrical outer bag with the fastener includes one fastener and the fastener is located and engaged above a stacking surface of the bags. The bags can be easily wrapped in the form of palm clapping with the outer bag and the fastener is easily engaged. For this reason, production is easily performed by an apparatus having a simple structure. In addition, the fastener can be disengaged in the form of double doors.
In addition, in the product-containing outer bag according to the disclosure, it is preferable that the cylindrical outer bag with the fastener includes one fastener and the fastener is located and engaged on either a right lateral end side or a left lateral end side of the bags. Since the bags can be neatly aligned by gravity, the bags are aligned in a more orderly manner in the product-containing outer bag.
In addition, in the product-containing outer bag according to the disclosure, it is preferable that the cylindrical outer bag with the fastener includes two fasteners and the fasteners are located and engaged on a right lateral end side and a left lateral end side of the bags, respectively. The outer bag is divided into upper and lower parts, and thus the bags can be easily taken out.
According to the disclosure, there is provided a product-containing outer bag in which a plurality of bags that are stacked continuously or intermittently in a row for parts of the bags, which are products, to overlap each other are wrapped with a cylindrical outer bag for outer packaging to be integrated while a stacked state of the bags is held, wherein the cylindrical outer bag is made of a resin film as a base material and has a cylindrical shape having a uniform inner diameter and continuously extending along a cylinder length direction and at least one cut portion along the cylinder length direction, and inner walls or an inner wall and an outer wall of the base material are mutually bonded or heat-welded along an edge of the cut portion.
In the product-containing outer bag according to the disclosure, it is preferable that the plurality of bags that are stacked continuously or intermittently in a row for the parts of the bags, which are products, to overlap each other are placed on the base material formed of a flat sheet-shaped resin film for outer packaging, and the base material is folded to wrap the plurality of bags with the base material, so that the cylindrical outer bag is obtained and the bags are integrated while the stacked state of the bags is held.
According to the disclosure, there is provided a wound product or a zigzag-folded product of a product-containing outer bag, wherein the product-containing outer bag according to the disclosure is wound by roll winding or hank winding or is zigzag-folded in a state where a cross section of the product-containing outer bag is flat.
According to the disclosure, there is provided a production method for a product-containing outer bag in which a plurality of bags that are stacked continuously or intermittently in a row for parts of the bags, which are products, to overlap each other are wrapped with a cylindrical outer bag with a fastener for outer packaging to be integrated while a stacked state of the bags is held, wherein the cylindrical outer bag with the fastener is made of a resin film as a base material and has a cylindrical shape having a uniform inner diameter and continuously extending along a cylinder length direction, at least one opening portion to be opened along the cylinder length direction, and the fastener on an inner wall side of the base material along an edge of the opening portion, the opening portion has a structure where the opening portion is closed when the fastener is engaged, and the production method includes a first step of preparing the cylindrical outer bag with the fastener; a second step of causing the fastener to be disengaged and widening the cylindrical outer bag with the fastener; a third step of stacking the bags continuously or intermittently in a row along a longitudinal direction of the base material on the base material for the parts of the bags to overlap each other; and a fourth step of folding the base material to wrap the plurality of bags with the base material while moving the base material, on which the plurality of bags are placed, in the longitudinal direction of the base material and causing the fastener to be engaged, to obtain the product-containing outer bag.
In the production method for a product-containing outer bag according to the disclosure, it is preferable that the cylindrical outer bag with the fastener includes one fastener, in the second step, the base material is horizontally widened, in the third step, the base material is widened into a flat sheet shape and the bags are placed on the base material, and in the fourth step, the fastener is disposed and engaged above a stacking surface of the bags. The bags can be easily wrapped in the form of palm clapping with the outer bag and the fastener is easily engaged. For this reason, production is easily performed by an apparatus having a simple structure. In addition, the fastener can be disengaged in the form of double doors.
In addition, in the production method for a product-containing outer bag according to the disclosure, it is preferable that the cylindrical outer bag with the fastener includes one fastener, in the second step, the base material is widened, so that a cross section in the longitudinal direction of the base material has a U shape or V shape, and in the third step, the bags are put into an inside of the base material having the U shape or V shape in a state where either a right lateral end side or a left lateral end side of the bags faces downward. Since the bags can be neatly aligned by gravity, the bags are aligned in a more orderly manner in the product-containing outer bag.
In addition, in the production method for a product-containing outer bag according to the disclosure, it is preferable that the cylindrical outer bag with the fastener includes two fasteners, in the second step, one part of the base material that is divided into two parts when the fasteners are disengaged is horizontally widened and the other part of the base material is horizontally widened above the one part of the base material,
in the third step, the one part of the base material is widened into a flat sheet shape and the bags are placed on the one part of the base material in a state where the fasteners located on both end sides in a width direction of the one part of the base material are located on a right lateral end side and a left lateral end side of the bags, respectively, and in the fourth step, the bags are covered with the other part of the base material and the fasteners each are engaged. The bags can be put into the outer bag by a simple operation where the outer bag is divided into upper and lower parts, the bags are disposed therebetween, and the outer bag is closed as before.
According to the disclosure, there is provided a production method for a product-containing outer bag in which a plurality of bags that are stacked continuously or intermittently in a row for parts of the bags, which are products, to overlap each other are wrapped with a cylindrical outer bag for outer packaging to be integrated while a stacked state of the bags is held, the method including: a step A of preparing a strip-shaped resin film with a uniform width as a base material; a step B of widening the base material; a step C of stacking the plurality of bags continuously or intermittently in a row along a longitudinal direction of the base material on the base material for the parts of the bags to overlap each other; and a step D of folding the base material to wrap the plurality of bags with the base material while moving the base material, on which the plurality of bags are placed, in the longitudinal direction of the base material, and mutually bonding or heat-welding inner walls or an inner wall and an outer wall of the base material along both end edges in a width direction of the base material to form the base material into a cylindrical shape, to obtain the product-containing outer bag.
In the production method for a product-containing outer bag according to the disclosure, it is preferable that in the step A, one base material is prepared, in the step B, the base material is horizontally widened, in the step C, the base material is widened into a flat sheet shape and the bags are placed on the base material, and in the step D, both the end edges in the width direction of the base material are disposed above a stacking surface of the bags, and both the end edges in the width direction of the base material are mutually bonded or heat-welded. The bags can be easily wrapped in the form of palm clapping with the outer bag and bonding or heat welding is easily performed. For this reason, production is easily performed by an apparatus having a simple structure.
In addition, in the production method for a product-containing outer bag according to the disclosure, it is preferable that in the step A, one base material is prepared, in the step B, the base material is widened, so that a cross section in the longitudinal direction of the base material has a U shape or V shape, and in the step C, the bags are put into an inside of the base material having the U shape or V shape in a state where either a right lateral end side or a left lateral end side of the bags faces downward. Also in this form, since the bags can be neatly aligned by gravity, the bags are aligned in a more orderly manner in the product-containing outer bag.
In addition, in the production method for a product-containing outer bag according to the disclosure, it is preferable that in the step A, two base materials are prepared, in the step B, one base material is horizontally widened and the other base material is horizontally widened above the one base material, in the step C, the one base material is widened into a flat sheet shape and the bags are placed on the one base material in a state where both ends in a width direction of the one base material are located on a right lateral end side and a left lateral end side of the bags, respectively, and in the step D, the bags are covered with the other base material and the one base material and the other base material are mutually bonded or heat-welded. The bags can be put into the outer bag by a simple operation where the two base materials are disposed on upper and lower sides, the bags are disposed therebetween, and the outer bag is closed.
According to the disclosure, there is provided a production method for a wound product or a zigzag-folded product of a product-containing outer bag, the method including: a fifth step of winding the product-containing outer bag according to the disclosure by roll winding or hank winding or zigzag-folding the product-containing outer bag in a state where a cross section of the product-containing outer bag is flat.
According to the disclosure, there is provided a method for supplying a bag, the method including: a sixth step of opening an engaged portion, a joint portion, or a location other than the engaged portion or the joint portion in an outer bag while pulling out the product-containing outer bag according to the disclosure or the outer bag of the wound product or the zigzag-folded product of a product-containing outer bag according to the disclosure; and a seventh step of sequentially supplying the bags in the opened outer bag to a filling machine.
According to the disclosure, there is provided a method for using a cylindrical outer bag with a fastener for outer packaging that is a product-containing outer bag in which a plurality of products that are stacked continuously or intermittently in a row for parts of the products to overlap each other are wrapped with the cylindrical outer bag with the fastener for outer packaging to be integrated while a stacked state of the products is held, wherein the cylindrical outer bag with the fastener is made of a resin film as a base material and has a cylindrical shape having a uniform inner diameter and continuously extending along a cylinder length direction, at least one opening portion to be opened along the cylinder length direction, and the fastener on an inner wall side along an edge of the opening portion, the opening portion is closed when the fastener is engaged, and the cylindrical outer bag with the fastener is wound by roll winding or hank winding or is zigzag-folded in a state where a cross section of the cylindrical outer bag with the fastener is flat. Here, the product includes a bag.
In addition, according to the disclosure, there is provided a method for using a cylindrical outer bag for outer packaging that is a product-containing outer bag in which a plurality of products that are stacked continuously or intermittently in a row for parts of the products to overlap each other are wrapped with a cylindrical outer bag for outer packaging to be integrated while a stacked state of the products is held, wherein the cylindrical outer bag is made of a resin film as a base material and has a cylindrical shape having a uniform inner diameter and continuously extending along a cylinder length direction and at least one cut portion along the cylinder length direction, and inner walls or an inner wall and an outer wall of the base material are mutually bonded or heat-welded along an edge of the cut portion. Here, the product includes a bag.
According to the present disclosure, it is possible to provide the cylindrical outer bag with the fastener, the cylindrical outer bag, the product-containing outer bag, the wound product of a product-containing outer bag, the production method therefor, and the method for supplying a bag which exhibit labor saving, resource saving, space saving, low cost, and good hygiene, specifically, which realize (1) reducing a human operation to realize the speed-up of a packaging bag production line, to stabilize the production speed, to reduce a production loss caused by mistake in human operation, and to suppress a decrease in quality of the bag, and (2) preventing a cost increase caused by making and storing the outer bag, and saving labor for the management. Furthermore, the present disclosure can provide a method for using the cylindrical outer bag with the fastener and the cylindrical outer bag.
Furthermore, when a bag making machine and the filling machine are integrated in an inline manner, the production efficiency is increased, but a person who performs filling is also required to perform maintenance on the bag making machine. However, according to the disclosure, even if the equipment is not installed in an inline manner, since the product-containing outer bag can substantially reproduce the bag making machine, the bags can be supplied to the filling machine at high speed. Therefore, from the perspective of the person who performs filling, the maintenance of the bag making machine is not required and the inline production can be substantially reproduced. Furthermore, from the perspective of a person who makes the bags, an operation of binding bags may not be required and an inspection step associated with the operation may not be also required.
Furthermore, in the wound product of a product-containing outer bag, since air in the outer bag is removed by winding, a contact state between an inner wall of the outer bag and the bag and a contact state between the bags are not destroyed even during transport, and thus when the outer bag is unsealed and the bags are taken out, the packed state of the bags can be reproduced as it is.
Next, the disclosure will be described in detail with reference to embodiments; however, the disclosure should not be interpreted as being limited to the descriptions. As long as the effects of the disclosure are exhibited, the embodiments may be modified in various forms.
(Cylindrical Outer Bag with a Fastener)
A cylindrical outer bag with a fastener according to the present embodiment will be described with reference to
The outer packaging refers to a form (including both secondary packaging and tertiary packaging) where a plurality of goods for sale (including not only goods but also goods that are individually and primarily packaged) are packaged in a unit of bundle. In addition, the outer bag refers particularly to a bag for outer packaging. Therefore, the cylindrical outer bag in the embodiment refers to a bag that has a cylindrical shape and is used for outer packaging.
The material of the resin film as the base material 5 is, for example, polyethylene resin or polypropylene resin and any one from <1> to <29> provided below as examples is adopted; however, in the present embodiment, the material is not particularly limited.
In addition, it is desirable that the thickness of the base material 5 formed of a single-layer film is approximately 0.2 to 1.5 mm, and it is desirable that the thickness of the base material 5 formed of a multi-layer film is approximately 0.4 to 2.0 mm. In addition, the cylindrical outer bag 1 with the fastener has a cylindrical shape having a uniform inner diameter and continuously extending in the cylinder length direction X when the inside of the cylinder is widened. The inner diameter (diameter) is, for example, 1.5 to 65 cm, but is not limited to this range. In addition, an upper end portion and a lower end portion of the cylindrical shape may be opened, or may be closed by bonding, heat welding, or binding.
As illustrated in
As illustrated in
The cylindrical outer bag 1 with the fastener is wound by roll winding or hank winding or is zigzag-folded in a state where the cross section is flat. The state where the cross section is flat refers to a state where inner wall surfaces of the cylindrical shape face each other and are in contact with each other. The roll winding includes bobbin winding, core winding, and coreless winding. In the form of roll winding and hank winding, since the cross section of the cylindrical outer bag 1 with the fastener is in a flat state, a space in the cylinder is deaerated and thus the cylindrical outer bag 1 with the fastener has a strip shape, and it is preferable that the cylindrical outer bag 1 with the fastener is wound such that flat outer wall surfaces are in contact with each other. The volume of the cylindrical outer bag with the fastener which is wound can be reduced. In addition, also in the form of zigzag-folding, namely, in the form of folding in a zigzag manner, the cross section of the cylindrical outer bag 1 with the fastener is in a flat state, the space in the cylinder is deaerated and thus the cylindrical outer bag 1 with the fastener has a strip shape, and it is preferable that the cylindrical outer bag 1 with the fastener is folded such that the flat outer wall surfaces are in contact with each other. The volume of the cylindrical outer bag with the fastener which is zigzag-folded can be reduced.
Next, a product-containing outer bag 100 (first example) according to the present embodiment will be described with reference to
In the product-containing outer bag 100 (first example) according to the present embodiment, it is preferable that, in the product-containing outer bag 100, the plurality of bags 3 that are stacked continuously or intermittently in a row for the parts of the bags (p1, p2, p3, p4, . . . , pn), which are products, to overlap each other are placed on the base material 5 formed of a flat sheet-shaped resin film with the fastener for outer packaging, and the base material 5 is folded to wrap the plurality of bags 3 with the base material 5, so that the cylindrical outer bag 1 with the fastener is obtained and the bags are integrated while the stacked state of the bags 3 is held.
In the product-containing outer bag 100 according to the present embodiment, the plurality of bags that are products are accommodated in the cylinder of the cylindrical outer bag 1 with the fastener for outer packaging. As illustrated in
As illustrated in
Since the product-containing outer bag 100 can not only handle the plurality of bags 3 as bulk during transport, during storage, or during both transport and storage, but also fix a state of arrangement of bags to be sequentially produced from a bag making machine, even if the bag making machine and a filling machine are installed in different places, the inline production can be substantially reproduced.
It is preferable that, as illustrated in
Next, a product-containing outer bag 200 (second example) according to the present embodiment will be described with reference to
Next, a product-containing outer bag 300 (third example) according to the present embodiment will be described with reference to
Next, a product-containing outer bag 400 (fourth example) according to the present embodiment will be described with reference to
In the product-containing outer bag 400 according to the present embodiment, the plurality of bags which are products are accommodated in the cylinder of the cylindrical outer bag 31 for outer packaging. The bags (p1, p2, p3, p4, . . . , pn) which are products are the same as the bag (bag p1 illustrated in
As illustrated in
Similar to the product-containing outer bags 100, 200, and 300, since also the product-containing outer bag 400 can not only handle the plurality of bags 33 as bulk during transport, during storage, or during both transport and storage, but also fix a state of arrangement of bags to be sequentially produced from the bag making machine, even if the bag making machine and the filling machine are installed in different places, the inline production can be substantially reproduced.
In the cylindrical outer bag 31, when the base material 35 is cut along the cylinder length direction X, the bags 33 can be sequentially taken out. It is preferable that the cutting location is the cut portion 36. In order to unseal the cylindrical outer bag 31, in addition to a method of peeling the joint portion 39 to unseal the cylindrical outer bag 31 as illustrated in
Next, a production method for a wound product of a product-containing outer bag according to the present embodiment will be described with reference to
In the first production method, a cylindrical outer bag with a fastener for outer packaging and a product-containing outer bag are the cylindrical outer bag 1 with a fastener and the product-containing outer bag 100 illustrated in
A wound product 53 of an outer bag, namely, the cylindrical outer bag 1 with the fastener for outer packaging that is wound around a bobbin 52 is prepared. The cylindrical outer bag 1 with the fastener for outer packaging is wound around the bobbin 52 in a state where the fastener 4 is engaged and the cylinder is crushed to be flat such that the fastener 4 is located at the lateral end. The cylindrical outer bag 1 with the fastener for outer packaging is fed out in the direction of the cylinder length direction X to be delivered to a dance roll 61a and a pinch roll 62a. Incidentally, when the fastener 4 is separate from the base material 5, the first step includes step 1A of preparing a cylindrical film or half-cut film to which the fastener 4 is not bonded, and step 1B of attaching fastener tape to the cylindrical film or half-cut film.
The fastener 4 is disengaged and the cylindrical outer bag 1 with the fastener is widened. Namely, the fastener 4 of the cylindrical outer bag 1 with the fastener for outer packaging which has passed through the pinch roll 62a is disengaged by a claw guide roll 63, and the cylindrical outer bag 1 with the fastener is widened and delivered to a pinch roll 62b in a state where the base material 5 is not overlapped.
The base material 5 is widened into a flat sheet shape and the bags (p1, p2, p3, p4, . . . , pn) are placed on the base material 5. Specifically, the cylindrical outer bag 1 with the fastener is widened and the bags are stacked continuously or intermittently in a row along the longitudinal direction Y of the base material 5 on the base material 5, that is not overlapped, for the parts of the bags (p1, p2, p3, p4, . . . , pn) to overlap each other.
While the base material 5 on which the plurality of bags 3 are placed is moved in the longitudinal direction Y of the base material 5, the plurality of bags 3 are wrapped with the base material 5 by a claw guide roll 63b and the fastener 4 is engaged, so that the product-containing outer bag 100 is obtained. It is preferable that the product-containing outer bag 100 in which the fastener 4 is engaged is delivered to a touch roll 64, a pinch roll 62c, and a dance roll 61b in a state where the opening portion 6 is laid sideways in the vicinity of a base of the fastener 4. The inside of the product-containing outer bag 100 is deaerated, and thus the volume thereof is reduced.
The product-containing outer bag 100 is wound around the bobbin 51 in a state where the cross section of the product-containing outer bag 100 is flat, so that the wound product 50 of the product-containing outer bag is obtained.
According to the first production method, the cylindrical outer bag 1 with the fastener includes one fastener 4, in the second step, the base material 5 is horizontally widened, and in the fourth step, the fastener 4 is disposed and engaged above the stacking surface of the bags 3. According to the first production method, the bags 3 can be easily wrapped in the form of palm clapping with the outer bag 1 and the fastener 4 is easily engaged. For this reason, production is easily performed by an apparatus having a simple structure. In addition, the fastener 4 can be disengaged in the form of double doors.
Next, a second production method for a wound product of a product-containing outer bag according to the present embodiment will be described with reference to
A first step is the same as that in the first production method. The illustration of the first step is omitted in
In the cylindrical outer bag 11 with the fastener for outer packaging which has passed through an opening claw 66, the base material 15 is widened, so that the cross section in the longitudinal direction Y of the base material 15 has a U shape or V shape and the fastener 14 is disengaged, so that the cylindrical outer bag 11 with the fastener is widened.
It is preferable that the bags are put into the inside of the base material having the U shape or V shape in a state where either a right lateral end side or a left lateral end side of the bags faces downward. Since the bags can be neatly aligned by gravity, the bags are aligned in a more orderly manner in the product-containing outer bag. Namely, the cylindrical outer bag 11 with the fastener is widened and the bags are stacked continuously or intermittently in a row along the longitudinal direction Y of the base material 15 inside the base material 15 having the U shape or V shape for parts of the bags (p1, p2, p3, p4, . . . , pn) to overlap each other by a positioning device 68.
While the base material 15, into which the plurality of bags 13 are put, is moved in the longitudinal direction Y of the base material 15, the plurality of bags 13 are wrapped with the base material 15 by a hooking claw 67 and the fastener 14 is engaged, so that the product-containing outer bag 200 is obtained. The inside of the product-containing outer bag 200 is deaerated, and thus the volume of the product-containing outer bag 200 in which the fastener 14 is engaged is reduced.
The product-containing outer bag 200 is wound around the bobbin in a state where the cross section of the product-containing outer bag 200 is flat, so that a wound product 54 of the product-containing outer bag is obtained.
Next, a third production method for a wound product of a product-containing outer bag according to the present embodiment will be described with reference to
A wound product 55 of an outer bag, namely, the cylindrical outer bag 21 with the fastener for outer packaging that is wound around a bobbin 56 is prepared. The cylindrical outer bag 21 with the fastener for outer packaging includes two fasteners and is wound around the bobbin 56 in a state where the fasteners 24a and 24b each are engaged and the cylinder is crushed to be flat such that the fasteners 24a and 24b are located at both lateral ends, respectively. The cylindrical outer bag 21 with the fastener for outer packaging is fed out in the direction of the cylinder length direction X to be delivered to the opening claw 66. Incidentally, when the fasteners 24a and 24b are separate from the base material 25, a first step includes step 1A of preparing a cylindrical film or half-cut film to which the fasteners 24a and 24b are not bonded, and step 1B of attaching fastener tape to the cylindrical film or half-cut film.
In the cylindrical outer bag 21 with the fastener for outer packaging which has passed through the opening claw 66, the one part 25b of the base material 25 that is divided into two parts when the fasteners 24a and 24b are disengaged is horizontally widened and the other part 25a of the base material is horizontally widened above the one part 25b of the base material. The one part 25b of the base material is delivered to the pinch roll 62a. The other part 25a of the base material is also delivered to a pinch roll (not illustrated).
It is preferable that the one part 25b of the base material is widened into a flat sheet shape and the bags are placed on the one part 25b of the base material in a state where the fasteners 24a and 24b located on both end sides in a width direction of the one part 25b of the base material are located on the left lateral end side and the right lateral end side of the bags (p1, p2, p3, p4, . . . , pn), respectively. Namely, the one part 25b of the base material is widened and the bags are stacked continuously or intermittently in a row along the longitudinal direction Y for parts of the bags (p1, p2, p3, p4, . . . , pn) to overlap each other by the positioning device 68.
It is preferable that while the plurality of bags 23 are moved in the longitudinal direction Y in a state where the plurality of bags 23 are placed on the one part 25b of the base material, the bags 23 are covered with the other part 25a of the base material which has been simultaneously moved in the longitudinal direction Y and the fasteners 24a and 24b each are engaged by the hooking claw 67. The fasteners 24a and 24b each are engaged to obtain the product-containing outer bag 300. When the product-containing outer bag 300 in which the fasteners 24a and 24b each are engaged passes through the pinch rolls 62b and 62c, the inside of the product-containing outer bag 300 is deaerated, and thus the volume thereof is reduced. The bags 23 can be put into the cylindrical outer bag 21 by a simple operation where the cylindrical outer bag 21 with the fastener for outer packaging is divided into upper and lower parts, namely, the one part 25b of the base material and the other part 25a of the base material, the bags 23 are disposed therebetween, and the cylindrical outer bag 21 with the fastener for outer packaging is closed as before.
The product-containing outer bag 300 is wound around the bobbin 51 in a state where the cross section of the product-containing outer bag 300 is flat, so that a wound product 57 of the product-containing outer bag is obtained.
Next, a production method for a wound product of a product-containing outer bag, which is a product-containing outer bag according to the present embodiment and in which a cylindrical outer bag that is a type of an outer bag not including a fastener is used, will be described with reference to
Subsequently, a fourth production method will be described in more detail with reference to
The base material 35 is to be widened. A cut is made at one location in a trunk portion along the cylinder length direction to obtain the strip-shaped resin film with a uniform width. Namely, after the cylindrical outer bag 31 that has passed through the pinch roll 62a passes through a guide roll 74, a cut is made at one location in the trunk portion along the cylinder length direction by a cutter 72 and the base material 35 is horizontally widened by a guide roll 73 to be delivered to the pinch roll 62b in a state where the base material 35 is not overlapped. Alternatively, in the step A, a wound product in which the strip-shaped resin film with a uniform width after cutting is wound around the bobbin is prepared and in the step B, the wound product may be delivered to the pinch roll 62b in a state where the wound product is horizontally widened without using the cutter.
The base material 35 is widened into a flat sheet shape and bags (p1, p2, p3, p4, . . . , pn) are placed on the base material 35. Specifically, a plurality of the bags are stacked continuously or intermittently in a row along the longitudinal direction Y of the base material 35 on the base material 35 that is widened, for parts of the bags (p1, p2, p3, p4, . . . , pn) to overlap each other.
While the base material 35 on which the plurality of bags 33 are placed is moved in the longitudinal direction Y of the base material 35, the plurality of bags 33 are wrapped with the base material 35 by the claw guide roll 63b and the inner walls 38a and 38b of the base material 35 are mutually bonded or heat-welded along both the end edges 35a and 35b in the width direction of the base material 35 by a heat sealing machine 69 to form the joint portion 39 and form the base material 35 into a cylindrical shape, so that the product-containing outer bag 400 is obtained. Here, it is preferable that both the end edges in the width direction of the base material 35 are disposed above the stacking surface of the bags 33 and both the end edges in the width direction of the base material 35 are mutually bonded or heat-welded. The bags 33 can be easily wrapped in the form of palm clapping with the outer bag and bonding or heat welding is easily performed. For this reason, production is easily performed by an apparatus having a simple structure. In the product-containing outer bag 400, the plurality of bags 33 are wrapped with the cylindrical outer bag 31 for outer packaging. It is preferable that the product-containing outer bag 400 that is heat-sealed is delivered to the touch roll 64, the pinch roll 62c, and the dance roll 61b. At this time, the product-containing outer bag 400 is delivered in a state where the joint portion 39 is laid sideways. The inside of the product-containing outer bag 400 is deaerated, and thus the volume thereof is reduced.
The product-containing outer bag 400 is wound around the bobbin 51 in a state where the cross section of the product-containing outer bag 400 is flat, so that a wound product 70 of the product-containing outer bag is obtained.
Next, a fifth production method will be described. The fifth production method is the same as the second production method except that the base material is bonded or heat-welded to obtain a product-containing outer bag instead of a form where the fastener is engaged to obtain a product-containing outer bag. Namely, in the step A, one base material is prepared, in the step B, the base material is widened, so that the cross section in a longitudinal direction of the base material has a U shape or V shape, and in the step C, the bags are put into the inside of the base material having the U shape or V shape in a state where either a right lateral end side or and a left lateral end side of the bags faces downward.
Next, a sixth production method will be described. The sixth production method is the same as the third production method except that the base material is bonded or heat-welded to obtain a product-containing outer bag instead of a form where the fastener is engaged to obtain a product-containing outer bag. Namely, in the step A, two base materials are prepared, in the step B, one base material is horizontally widened and the other base material is horizontally widened above the one base material, in the step C, the one base material is widened into a flat sheet shape and the bags are placed on the one base material in a state where both ends in a width direction of the one base material are located on a right lateral end side and a left lateral end side of bags, respectively, and in the step D, the bags are covered with the other base material and the one base material and the other base material are mutually joined. The bags can be put into the outer bag by a simple operation where the two base materials are disposed on upper and lower sides, the bags are disposed therebetween, and the outer bag is closed. In this form, the joint portions of the base material are located on both lateral end sides of the bags 33.
A method for supplying a bag according to the present embodiment will be described with reference to
As illustrated in
The bags 3 in the outer bag 1 that is opened are sequentially supplied to the filling machine. Here, the bag p4 that is a leading one of the bags 3 placed on the base material 5 is detected by a bag detection tool 86 and is taken out to be placed on one end side of a positioning device 92 by a suctioning tool 85, to become the bag p3. The bag p3 placed on the one end side of the positioning device 92 is moved to the other end side of the positioning device 92 by a suctioning tool 88, to become the bag p2. A bag detection tool 89 detects whether or not a bag is present at the position of the bag p2. Then, the bag p2 is supplied to the filling machine (not illustrated) as the bag p1.
In the sixth step and the seventh step, the product-containing outer bag 100 or the wound product 50 of a product-containing outer bag can substantially reproduce the bag making machine, and the bags 3 can be supplied to the filling machine at high speed. Namely, it can be said that the inline of the bag making machine can be substantially reproduced in the filling machine. Then, it can be seen that the operation of binding bags is not required and an inspection step associated with the operation is also not required.
The present embodiment has a plurality of forms, and a part of each embodiment can be appropriately replaced or modified within the scope of the effects of the disclosure.
In the present embodiment, a form where a plurality of bags are wrapped with a cylindrical outer bag with a fastener to obtain a product-containing outer bag has been described; however, the product is not limited to the bag illustrated in
| Number | Date | Country | Kind |
|---|---|---|---|
| 2018-080858 | Apr 2018 | JP | national |
| Filing Document | Filing Date | Country | Kind |
|---|---|---|---|
| PCT/JP2019/016294 | 4/16/2019 | WO |
