The present invention relates generally to electric hair trimmers, and more specifically to such devices used for achieving precision and detailed trimming styles on the customer's scalp and/or face, or trimming nose and ear hair.
Modern hair grooming is more popular and often features design elements cut into the customer's hair down to the skin. These design elements take a variety of forms including but not limited to well-defined edges for facial hair, geometric designs, freeform patterns, images of animals, text and the like. Also, modern grooming includes maintenance for areas like nose and ear hair. Precision grooming is often challenging to home hair groomers using conventional electric hair trimmers, where it is often difficult to view the cutting blade and area, since traditional hair clippers have housings that extend to the bladeset cutting teeth. As such, the housing often obscures the view of the cutting area to achieve precision.
Hair clipper manufacturers have addressed this need by providing specialized outliner trimmers (in the present application, hair clippers and hair trimmers are collectively referred to as hair trimmers) which have an exposed bladeset positioned axially from an end of the housing for enhancing the hair groomer or stylist's view of the cutting area. Designers of such outliner trimmers are forced to balance the often competing demands of enhanced visibility of the cutting area and the requirement for stabilized mechanical and electrical connection of the bladeset to the clipper drive system.
Still another challenge to hair grooming, besides creating precision modern hairstyles with such design shapes, is that the customer often needs other portions of his hair trimmed in a more conventional manner Thus, the groomer or stylist creating a complete grooming experience for the customer should be equipped with a variety of powered grooming appliances for different grooming tasks. Since the modern trend is away from corded appliances to rechargeable cordless models, the stylist often is faced with managing a crowded workspace filled with various appliances and their respective charging stands.
For customers who prefer to create and/or maintain their stylized hair at home, there is a resistance to maintaining a variety of hair cutting appliances. Also, there is a growing demand for such devices that are rinseable for cleaning or usable in the shower or bathtub. Designers of hair trimmers are challenged with addressing this new demand.
Accordingly, there is a need for an improved outliner trimmer which addresses the above-listed hair trimmer design considerations.
The above-listed need is met or exceeded by the present outliner hair trimmer with interchangeable workheads. Featuring an exposed, axially-extending drive shaft that projects from the trimmer housing, the present trimmer also provides a workhead attachment system that allows the user to interchangeably connect one of a plurality of workheads with the drive shaft without the use of tools. In the present application, “without the use of tools” means that the structure for connecting the cutting workhead to the trimmer housing is constructed such that it is free from any structure that is designed to accept a tool to manipulate the same, i.e. it is constructed for hand manipulation. Each of the workheads, preferably including a nose trimmer, a dry shaver and a hair trimmer, features an exposed, highly visible bladeset which enhances the user's ability to view the area being cut free of obstruction from the surrounding housing.
Once the user desires to change workheads, in one embodiment, unscrewing a threaded thumbscrew allows easy release of a support bracket from the trimmer housing and disconnection of the mounted workhead, and exchange of another workhead, which is engageable with the drive shaft and is releasably secured to the trimmer housing using the thumbscrew.
In another embodiment, instead of the above-described thumbscrew, the support bracket is provided in two components, one, a base portion secured to the workhead and another, a spring clip portion secured to the trimmer housing and having a complementary engagement structure engaging the base portion. Preferably, complementary formations on the two components enhance the connection of the workhead to the housing. In one embodiment, the spring clip portion includes two spring tabs exerting a biasing force on the base portion, and at least one lug matingly engaging an opening in the base portion. As such, the workhead is held to the trimmer through engagement of the drive shaft, as well as through multiple attachment points associated with the support bracket.
Still another feature of the present trimmer is that the inner drive system, motor and battery are waterproofed so that the trimmer is usable in the shower or bathtub. The waterproofing is obtained by inserting an inner trimmer chassis into a tubular sleeve of plastic film. In one embodiment, the plastic film is shrink wrap film. Radially extending disk-like flanges are disposed at each end of the chassis. As heat is applied, the shrink wrap film collapses around the trimmer components, sealing them from moisture, and the flanges become anchor points for ends of the tubular sleeve. Charging pins project from one of the flanges. At the opposite end of the chassis, a motor shaft seal prevents the entry of water into the motor. It is also preferred that a segment of resilient tubing is placed around a main on-off switch of the trimmer prior to the application of heat to the shrink wrap film. The tubing segment surrounds and protects the switch as the film collapses about the chassis, and creates a flat surface around the switch for the shrinking film. In another embodiment, the film is secured to the chassis by welding or the like at the enlarged flanges.
More specifically, a hair trimmer is provided, including a trimmer housing having a drive end, a drive shaft projecting from the drive end, a support bracket associated with the drive end, and a cutting workhead connectable to the drive shaft and being supported on the trimmer by the support bracket. The cutting workhead is removable from operational engagement with the trimmer housing without the use of tools.
In another embodiment, a hair trimmer is provided, including a trimmer housing having a drive end, a drive shaft projecting from the drive end, a chassis having one end associated with the drive shaft and an opposite end having at least one projecting charging pin, a radially enlarged flange is disposed at each of the ends. A tubular sleeve of heat deformable plastic film is dimensioned for slidingly surrounding the chassis and extending axially at least to the flanges, such that upon application of heat, the sleeve deforms around the chassis and forms a watertight enclosure.
In still another embodiment, a hair trimmer assembly is provided, including a trimmer housing having a drive end, a drive shaft projecting from the drive end, a support bracket associated with the drive end, a plurality of interchangeable cutting workheads, each connectable to the drive shaft and being supported on the trimmer by the support bracket, and each cutting workhead being removable from engagement with the trimmer housing without the use of tools.
Referring now to
The nose trimmer workhead 16 engages a drive shaft 18 that projects from the drive end 14 and is connected to an offset or eccentric cam 20 having a polygonal, preferably hexagonal, drive formation 22. In the nose trimmer workhead 16, a cam follower 24 has a base 26 with an internal recess 28 that matingly engages the drive formation 22 for common rotation by the drive shaft 18, being driven by a motor 30 (
Hairs extending internally past the stationary blade teeth 40 are sheared by the action of the rotating moving blade teeth 34. By extending axially from the drive end 14 of the housing 12, the nose trimmer workhead 16 is relatively exposed and as such provides enhanced user visibility of the target cutting area.
To provide structural support to the nose trimmer workhead 16, and also to provide a releasable connection with the trimmer housing 12, a support bracket 42 is associated with the drive end 14 of the housing. The support bracket 42 is also connected to the cutting workhead 16. More specifically, the present support bracket 42 has a first end 44 configured for engaging the nose trimmer workhead 16, preferably having a loop 46 at least partially surrounding the stationary blade 38. The loop 46 is held in place against the stationary blade 38 by the knurled collar 36. Opposite the first end 44, a second end 48 is configured for engaging the clipper housing 12. In the preferred embodiment, the second support bracket end 48 has a clevis shape 50 defining a slot 52 (
To remove the nose trimmer workhead 16 from the trimmer housing 12, the user manually unscrews the thumbscrew 54 and axially pulls the workhead out of engagement with both the thumbscrew as well as the eccentric cam 20. Installation of the nose trimmer workhead 16 is achieved by reversing the above process. Thus, the nose trimmer workhead 16 is removable from operational engagement with the trimmer housing 12 without the use of tools.
Referring now to
In similar fashion to the nose trimmer workhead 16, the dry shaver cutting workhead 60 is releasably operationally engageable with the trimmer housing 12 through the use of a support bracket 78, which is similar to the support bracket 42 in that a second end 48 has a clevis shape 50 with a slot 52. The clevis shape 50 releasably engages the thumbscrew 54 in the same manner as described above in relation to the nose trimmer workhead 16. In addition to the fastening power of the thumbscrew 54, the drive end 14 of the trimmer housing is provided with a polygonal clevis recess 80 that captures the second end 48 and prevents twisting of the bracket 42, 78 relative to the housing.
Opposite the second end 48, a first end 82 of the support bracket 78 is securely fastened to the workhead housing 62 using at least one, and preferably a pair of fasteners 84. An upper edge 86 of the support bracket 78 is angled to engage a flared blade end 88 of the workhead housing 62, and the mid portion 58 has a similar angle as is the case with the nose trimmer workhead 16. The upper edge 86 also is removable from the workhead 60 so that any trapped hair can be removed from an interior of the workhead. While the present upper edge 86 is integral with the first end 82, it is also contemplated that the upper edge is optionally provided as a separate door structure that is removable without removing the fasteners 84.
Referring now to
As is the case with the nose trimmer workhead 16 and the dry shaver workhead 60, the hair trimmer workhead 90 is connected to the trimmer housing 12 by a support bracket 102. A second end 48 of the support bracket has the clevis shape 50 defining the slot 52 for releasable engagement with the thumbscrew 54 as described above. The second end 48 is received or captured within the clevis recess 80 in the trimmer housing 12. Further, the support bracket 102 has the angled mid-portion 58 in similar fashion to the previously described support brackets 42, 78.
Referring now to
As is well known in the art relating to hair trimmers, the hair trimmer workhead 90 includes a cam follower 120 with a socket 122 constructed and arranged for engaging the eccentric cam 20. Prongs 124 on the cam follower 120 engage openings 126 in the blade guide 112, and formations 128 on the blade guide engage a central opening 130 in the moving blade 98 to maintain the lateral reciprocating trajectory of the moving blade relative to the stationary blade 94. A biasing element 132 such as a spring urges the cam follower 120 and the moving blade 98 against the stationary blade 94. In performing detailed trimming with the hair trimmer workhead 90, it is preferred that the stationary blade teeth 96 and the moving blade teeth 100 are positioned so that the respective tips of the teeth of each blade are in close alignment with each other.
As is the case with the nose trimmer workhead 16 and the dry shaver workhead 60, when the user desires to exchange the hair trimmer workhead 90 for another, the thumbscrew 54 is loosened through manipulation of the knob 56. The workhead 90 is then disengaged from the trimmer housing 12 and the drive shaft 18 and the eccentric cam 20 through axial displacing movement.
Referring now to
Referring now to
Referring now to
Turning now to the spring clip portion 144, a spring connector 158 includes a lug 160 configured for matingly engaging the locating opening 156, a depending formation 162 configured for matingly engaging the recess 154, and at least one, and preferably a pair of mounting openings 164. Fasteners 166, preferably screws or the like, secure a workpiece bracket 168 to a spring 170 and to the mounting openings 164 of the spring clip portion 144. Included on the spring 170 is at least one and preferably a pair of depending spring tabs 172 which engage and are urged against the arms 152. Similar to the loop 46, a workpiece ring 174 on the workpiece bracket 168 at least partially surrounds the stationary blade 38 of the nose trimmer workhead 16.
Thus, the nose trimmer workhead 16, the workpiece bracket 168, the spring 170 and the spring connector 158 are releasably engageable as a unit on the base portion 142 of the support bracket 140. Secure operational connection is achieved through engagement of the spring tabs 172 on the arms 152, the depending formation 162 in the recess 154, and the lug 160 in the locating opening 156. In addition, the workhead 16 is operationally engaged on the eccentric cam 20 at the formation 22 as described previously. The user is able to readily attach the nose trimmer workhead 16 with the above-listed components of the support bracket 140 to the trimmer housing 12 using a twisting motion and without the use of tools.
Referring now to
A first end or cover 176 closes the workpiece housing 62 and is held in place by the fasteners 84, which extend through the workpiece housing and secure the spring 170 to the spring connector 158. Thus, the dry shaver workhead 60, the first end 176, the spring 170 and the spring connector 158 are operationally engaged on the base portion 142 as described previously, and are readily disengageable from the base portion 142 using a twisting motion by the user without the use of tools.
Referring now to
Referring now to
Regardless of which of the support brackets 42, 78, 102 or 140 are used, it is contemplated that a single trimmer housing 12 is provided as an assembly with multiple cutter workheads, including the nose trimmer workhead 16, the dry shaver workhead 60 and the hair trimmer workhead 90. Other trimmer workheads are contemplated as are known in the art. Thus, the user is provided with a choice of workheads 16, 60, 90 which can be readily exchanged while using only a single trimmer housing 12.
Referring now to
More specifically, a chassis, generally designated 180 is constructed and arranged for placement within the trimmer housing 12 and includes a motor end 182 corresponding to the drive end 14, and an opposite charge end 184. Preferably made of injection molded plastic or similar material as known in the art, the chassis 180 includes a plurality of integrally formed mounting formations 186 for retaining in place at least one of the motor 30, a rechargeable battery 190 and a circuit board 192 having an ON-OFF switch 194. A radially enlarged disk-like flange 196 is affixed to each of the ends 182, 184. The drive shaft 18 projects past the flange 196 at the motor end 182 (
Referring now to
To protect the ON-OFF switch 194 during the shrink wrap process, it is preferred that an annular protector 206 preferably formed by a segment of flexible tubing be placed around the switch before the sleeve 204 is placed about the chassis. The protector 206 is preferably at least as tall as the switch. Then, as heat is applied, the sleeve 204 shrinks around the tubing 206 to form a flat or even profile across the switch 194.
Referring now to
Referring now to
While a particular embodiment of the present outliner hair trimmer with interchangeable workheads has been described herein, it will be appreciated by those skilled in the art that changes and modifications may be made thereto without departing from the invention in its broader aspects and as set forth in the following claims.