Outrigger assembly for a mobile telescopic belt conveyor

Information

  • Patent Grant
  • 6516917
  • Patent Number
    6,516,917
  • Date Filed
    Wednesday, December 29, 1999
    24 years ago
  • Date Issued
    Tuesday, February 11, 2003
    21 years ago
Abstract
An outrigger assembly useful for supporting and stabilizing a mobile work machine, such as a vehicle-mounted telescopic belt conveyor, while the work machine is operating. The outrigger assembly includes a stationary support housing mounted to the vehicle body and a telescoping inner housing that is movable into and out of the support housing. A leg assembly, in turn, telescopes into and out of the inner housing and includes a leg member that is pivotally mounted to a mounting beam of the leg assembly. The leg member includes a support pad that contacts the ground when the leg member is in its ground-engaging position and covers the opening to the inner housing when the leg assembly is in its fully retracted position.
Description




BACKGROUND OF THE INVENTION




The present invention relates to an outrigger assembly for stabilizing a mobile work machine. More specifically, the present invention is an outrigger assembly for stabilizing a self-propelled, vehicle-mounted conveyor system used to place concrete or other materials in a desired location.




Vehicle-mounted, extendable concrete conveyor systems, such as shown in U.S. Pat. No. 4,624,357, have been in use for some time. In such vehicles, a discharge conveyor assembly includes a telescoping boom having its base end pivotally mounted to the torque tube of the vehicle chassis. The substantial amount of weight extending from the vehicle chassis necessitates the use of outriggers to stabilize the vehicle and prevent the vehicle from tilting or overturning.




The most common type of outrigger system includes a plurality of leg members that can each be extended from a stationary housing fixed to the vehicle. An example of this type of outrigger is shown in U.S. Pat. No. 4,949,808. The leg member in this outrigger includes a support pad that contacts the ground to stabilize the vehicle.




A vehicle-mounted conveyor system presents unique problems in the design of the outrigger assembly. Specifically, both the discharge conveyor assembly and the infeed conveyor assembly are rotatable about a turntable assembly mounted to the vehicle chassis. Since both the infeed conveyor assembly and the discharge conveyor assembly can rotate about the vehicle, it is possible that the conveyor assemblies could contact the outrigger assemblies mounted to the vehicle. Therefore, an important design consideration is to provide individual outrigger assemblies that are constructed to prevent both the infeed conveyor assembly and the discharge conveyor assembly from contacting the outrigger assemblies as the conveyors rotate about the vehicle chassis.




Due to the length of the extendable boom contained on the discharge conveyor, a significant amount of weight positioned away from the center of gravity of the vehicle must be supported by the vehicle chassis. Therefore, in addition to being designed to avoid contact with the conveyor assemblies, the outrigger assemblies must extend a sufficient distance from the vehicle chassis in order to provide the required stability for the vehicle.




It is an object of the present invention to provide an outrigger assembly for use with a vehicle-mounted conveyor system to provide the required stability for the vehicle while preventing possible contact between the main discharge conveyor assembly and the individual outriggers. Further, it is an object of the present invention to provide a plurality of outrigger assemblies in which each outrigger assembly is contained within the overall vehicle width when in its completely retracted position. Further, it is an object of the present invention to provide an outrigger assembly that includes a leg assembly having a support pad that seals the open interior of the support housing when the leg member is in its fully retracted position. Additionally, it is an object of the present invention to provide an outrigger assembly that include a two part telescoping assembly to increase the distance the support pads extend from the vehicle chassis while minimizing the storage area of the outrigger assembly.




SUMMARY OF THE INVENTION




The present invention is an outrigger assembly for use with a mobile work machine, such as a vehicle-mounted telescopic belt conveyor, to stabilize the machine when the machine is operating. The work machine includes a plurality of the individual outrigger assemblies to provide multiple points of stabilization for the vehicle when the extendable belt conveyor is in use.




Each outrigger assembly includes a generally hollow support housing that is securely mounted to the torque tube of the vehicle. The width of the support housing is approximately equal to the width of the vehicle. The support housing defines an open interior that receives a telescoping inner housing.




The inner housing is telescopically movable into and out of the support housing between a retracted position and an extended position. The movement of the inner housing between its extended position and its retracted position is controlled by a first drive cylinder. The cylinder body of the first drive cylinder is securely attached to the inner housing, while the end of the cylinder rod of the first drive cylinder is securely fixed to the stationary support housing. When the first drive cylinder is actuated, the movement of the cylinder rod out of the cylinder body results in the outward movement of the inner housing from within the open interior defined by the support housing. Likewise, retraction of the cylinder rod into the cylinder body of the first drive cylinder results in movement of the inner housing toward the retracted position in which the inner housing is nearly completely contained within the support housing.




The outrigger assembly further includes a leg assembly that is telescopically contained within the open interior defined by the inner housing. The leg assembly includes a leg member pivotally attached to a mounting beam. The mounting beam, in turn, is movable within the open interior of the inner housing between an extended position and a retracted position. When the mounting beam is in the fully retracted position, a support pad mounted to the leg member covers the opening to the open interior of the inner housing.




The movement of the leg assembly between the retracted position and the extended position is controlled by a second drive cylinder. The cylinder body of the second drive cylinder is coupled to the mounting beam, while the cylinder rod of the second drive cylinder is fixed at its outer end to the inner housing. When the cylinder rod is extended from the cylinder body of the second drive cylinder, the mounting beam, and thus the entire leg assembly, moves from the retracted position to the extended position. In the extended position, the leg member is positioned completely out of the inner housing.




The leg member is pivotally attached to the mounting beam about a pivot rod passing through the inner end of the support leg. A pivot cylinder is positioned between an upper portion of the inner end of the leg member and the mounting beam. Specifically, one end of the pivot cylinder is securely fixed to the mounting beam, while the cylinder rod of the pivot cylinder is attached to an attachment pin passing through the inner end of the support leg. The attachment pin securing the cylinder rod of the pivot cylinder to the leg member is positioned above the pivot rod connecting the leg member to the mounting beam. In this manner, when the pivot cylinder is actuated, the movement of the cylinder rod out of the cylinder body results in downward movement of the leg member from the extended position to a ground-engaging position.




As the leg member moves to the ground-engaging position, the support pad mounted to the outer end of the leg member contacts the ground to stabilize the work machine. Further extension of the cylinder rod of the pivot cylinder results in the lifting of the vehicle body off of the ground to further stabilize the machine during operation. An advantage of the outrigger assembly of the present invention is that it is compact in size when in the retraction position yet extends far enough from the vehicle body to provide the required stabilization for a large telescoping boom conveyor system. Further, the leg member of each outrigger assembly is angled from the extended inner housing to allow the telescoping boom of a mobile conveyor system to be rotated around the vehicle without the possibility of contact with any portion of the outrigger assemblies.




Various other features, objects and advantages of the invention will be made apparent from the following description taken together with the drawings.











BRIEF DESCRIPTION OF THE DRAWINGS




The drawings illustrate the best mode presently contemplated of carrying out the invention.




In the drawing:





FIG. 1

is a side elevation view of a self-propelled vehicle including a vehicle-mounted conveyor system and a plurality of outrigger assemblies constructed in accordance with the present invention;





FIG. 2

is a top plan view of the vehicle illustrating the outrigger assemblies of the present invention in their fully extended, ground-engaging position;





FIG. 3

is a rear view of the vehicle with the rear outrigger assemblies in their fully retracted position:





FIG. 4

is a rear view similar to

FIG. 3

illustrating the outrigger assemblies in their fully extended position;





FIG. 5

is a rear view taken along line


5





5


of

FIG. 2

illustrating a pair of front outrigger assemblies in their fully retracted position;





FIG. 6

is a view similar to

FIG. 5

illustrating the front outrigger assemblies in their fully extended position;





FIG. 7

is a section view of one of the rear outrigger assemblies in its fully retracted position;





FIG. 8

is a section view illustrating the rear outrigger assembly shown in

FIG. 7

in its fully extended, ground-engaging position;





FIG. 9

is a partial section view of one of the front outrigger assemblies in its fully extended, ground-engaging position;





FIG. 10

is a section view taken along line


10





10


of

FIG. 7

illustrating the pair of rear outrigger assemblies in their fully retracted position;





FIG. 10



a


is a section view taken along line


10




a





10




a


of

FIG. 10

illustrating the pair of rear outrigger assemblies in their fully retracted position;





FIG. 10



b


is a partial section view taken along line


10




b





10




b


of

FIG. 10

illustrating the pair of rear outrigger assemblies in their fully retracted position; and





FIGS. 11



a


and


11




b


illustrate the driving movement of the second drive cylinder that is operable to move the leg assembly between the retracted position and the extended position.











DETAILED DESCRIPTION OF THE INVENTION




A mobile work machine, such as the self-propelled vehicle


20


including a vehicle-mounted conveyor system


22


for transporting an aggregate material such as concrete is best shown in

FIGS. 1 and 2

. The vehicle


20


includes a conventional cab


24


and a torque tube


26


. The vehicle


20


is of a size and weight such that it does not exceed the legal dimensional limits for over the highway travel.




The conveyor system


22


includes an infeed conveyor assembly


28


that receives the supply of aggregate material, such as concrete, from a supply source


30


and transports the material upward along a moving infeed conveyor belt. The infeed conveyor assembly


28


is rotatable about the vehicle


20


such that the infeed conveyor assembly


28


can receive the supply of material at various locations around the vehicle


20


.




The conveyor system


22


includes a main turret


32


that is rotatably mounted to the torque tube


26


of the vehicle


20


by a rotatable turntable. A discharge conveyor assembly


34


is pivotally mounted to the main turret


32


about a horizontal pivot axis and also rotates along with the main turret


32


. Specifically, the discharge conveyor assembly


34


includes a telescoping boom


36


having its base end mounted in a cantilever manner to the main turret


32


. The discharge end


38


of the discharge conveyor assembly


34


is extendable away from the main turret


32


to control placement of the conveyed aggregate from the discharge end


38


.




As can be seen in

FIG. 2

, the vehicle


20


includes a pair of front outrigger assemblies


40




a


and


40




b


and a pair of rear outrigger assemblies


42




a


and


42




b


. Each of the outrigger assemblies extends from the torque tube


26


in a direction transverse to the longitudinal axis of the vehicle


20


. The outrigger assemblies are operable to elevate the vehicle


20


above the work surface and stabilize the vehicle to allow the discharge conveyor assembly


34


to be extended in the manner shown in FIG.


1


. In general, each of the outrigger assemblies


40




a


,


40




b


,


42




a


and


42




b


includes identical operating components and function in an identical manner such that the single description of the outrigger assembly below is applicable to each of the outrigger assemblies. The four individual outrigger assemblies shown in

FIGS. 1 and 2

provide the required stabilization for the vehicle


20


during operation of the telescoping boom


36


.





FIG. 3

illustrates the rear outrigger assembly


42




b


in its fully retracted position. The outrigger assembly


42




b


includes a stationary support housing


44


that is securely mounted to the vehicle chassis and is positioned behind the rear wheels


47


of the vehicle


20


.





FIG. 5

illustrates both of the front outrigger assemblies


40




a


and


40




b


in their fully retracted positions. Each of the front outrigger assemblies


40




a


and


40




b


also includes a stationary support housing


44


mounted to the vehicle chassis. As illustrated in

FIG. 5

, both of the front outrigger assemblies


40




a


and


40




b


are mounted at an angle relative to horizontal. The angled mounting of the front outrigger assemblies


40




a


and


40




b


relative to the vehicle chassis compensates for the increased elevation of the front outrigger assemblies


40




a


and


40




b


relative to the rear outrigger assemblies


42




a


and


42




b


. In this manner, identical outrigger assemblies can be utilized for both the front pair of outrigger assemblies and the rear pair of outrigger assemblies.




The rear outrigger assembly


42




b


is shown in

FIG. 4

in its fully extended, ground-engaging position. When in the fully extended position, an inner housing


46


extends from the support housing


44


. Additionally, a leg assembly


48


extends from the inner housing


46


. The leg assembly


48


includes a leg member


50


having its inner end


52


pivotally connected to a mounting beam


54


that is telescopingly movable within the inner housing


46


. A support pad


56


is pivotally mounted to an outer end


58


of the leg member


50


. The support pad


56


contacts the ground


60


when the outrigger assembly


42




b


is in its fully extended, ground-engaging position. In addition to the rear outrigger assembly


42




b


,

FIG. 4

also illustrates the rear outrigger assembly


42




a


in its fully extended position. The combination of the pair of fully extended rear outrigger assemblies


42




a


and


42




b


elevate the rear wheels


47


of the vehicle


20


above the ground


60


, as can be clearly seen in FIG.


4


.




Referring now to

FIG. 6

, thereshown are each of the front outrigger assemblies


40




a


and


40




b


in their fully extended position. As was previously discussed, all four of the outrigger assemblies mounted to the vehicle


20


include identical operating components, such that corresponding reference numerals are utilized to facilitate understanding. As can be understood in

FIG. 6

, when both of the front outrigger assemblies


40




a


and


40




b


are in their fully extended position, the front wheels


62


of the vehicle


20


are elevated above the ground


60


. In this manner, the combination of the four individual outrigger assemblies stabilize the vehicle


20


, which allows the telescoping boom


36


to be extended as shown in FIG.


1


.




Referring back to

FIG. 3

, when each of the rear outrigger assemblies


42




a


and


42




b


are in their fully retracted position, the overall width of the pair of outrigger assemblies is approximately equal to the width of the vehicle as generally defined by the rear axle extending between the rear wheels


47


. Thus, the combination of the pair of rear outrigger assemblies does not increase the overall width of the vehicle


20


.





FIGS. 7 and 8

illustrate the detailed construction of the rear outrigger assembly


42




b


, although the following description is equally applicable to each of the outrigger assemblies. As previously discussed, the outrigger assembly


42




b


includes the stationary support housing


44


securely connected to the chassis of the vehicle


20


. The support housing


44


is formed from a generally rectangular outer shell


45


constructed from a metallic material, such as steel. In the preferred embodiment of the invention, the support housing


44


has an overall length of approximately


98


inches, which is approximately equal to the width of the vehicle chassis.




As can be seen in

FIG. 8

, the outer shell


45


of the support housing


44


defines a generally open interior


64


that extends between a closed back end


66


and an open front end


68


. The front end


68


of the support housing


44


includes a reinforcing ridge


70


extending upward from the outer shell


45


. The reinforcing ridge


70


contacts a corresponding reinforcing ridge


72


formed on an outer shell


74


that defines the inner housing


46


.




As can be seen in the combined views of

FIGS. 2 and 8

, the inner housing


46


is also generally rectangular and defines an open interior


76


extending between an open back end


78


and an open front end


80


. As can be understood in

FIGS. 7 and 8

, the inner housing


46


is extendable into and out of the open interior


64


defined by the support housing


44


. Specifically, the inner housing


46


is movable between a retracted position in which nearly the entire inner housing


46


is contained within the support housing


44


, as shown in

FIG. 7

, and an extended position in which a substantial portion of the inner housing


46


extends from the support housing


44


, as shown in FIG.


8


.




In the preferred embodiment of the invention, the means for moving of the inner housing


46


into and out of the support housing


44


is a first drive cylinder


82


. The first drive cylinder


82


is a fluid-actuated cylinder having a cylinder body


84


and an extendable cylinder rod


86


. Referring now to

FIGS. 7 and 10



a


, the cylinder body


84


is contained in the open interior


76


defined by the outer shell


74


of the inner housing


46


and extends between a first end


88


and a second end


89


. The second end


89


of the cylinder body


84


is securely connected to the inner surface of the sidewall


90


of the inner housing


46


. Specifically, a mounting block


92


, including a pair of attachment means, secures the second end


89


of the cylinder body


84


to the sidewall


90


. In this manner, the cylinder body


84


is securely attached to the inner housing


46


.




The end of the cylinder rod


86


is securely attached to sidewall


94


of the outer shell


45


defining the stationary support housing


44


by a mounting block


96


. The mounting block


96


secures the cylinder rod


86


to the stationary support housing


44


. As can be understood in

FIGS. 7 and 8

, when the first drive cylinder


82


is actuated, the cylinder rod


86


is forced out of the cylinder body


84


, causing the inner housing


46


secured to the second end


89


of the cylinder body


84


to move outward. The inner housing


46


continues to move outward relative to the stationary support housing


44


until the cylinder rod


86


is completely extended, as illustrated in FIG.


8


. When the cylinder rod


86


is fully extended, the inner housing


46


is in its completely extended position.




In the preferred embodiment of the invention, the first drive cylinder


82


is a two-directional fluid-actuated cylinder such that the first drive cylinder


82


can be operated in a reverse direction to retract the cylinder rod


86


into the cylinder body


84


and move the inner housing


46


from the fully extended position shown in

FIG. 8

to the retracted position shown in FIG.


7


.




Referring now to

FIGS. 10 and 10



a


, in the preferred embodiment of the invention the first drive cylinder


82


is positioned inside the outer shell


74


of the inner housing


46


. Thus, when the inner housing


46


is in its extended position, the first drive cylinder


82


is concealed within the inner housing


46


, as can be seen in FIG.


4


.




The leg assembly


48


is shown in its completely retracted position in FIG.


7


and in its extended position, in phantom, in FIG.


8


. The leg assembly


48


, and specifically the leg member


50


, is movable from the extended position, shown in phantom in

FIG. 8

, to the ground-engaging position in which the support pad


56


contacts the ground


60


. The leg member


50


extends between the outer end


58


and the inner end


52


. The leg member


50


is generally tapered from the inner end


52


to the outer end


58


and includes a top wall


98


and a bottom wall


100


that are joined by opposed side plates


102


. The cross-section of the leg member


50


has a generally rectangular profile with the top wall


98


and the bottom wall


100


tapering towards each other from the inner end


52


to the outer end


58


.




As can be understood in

FIGS. 7 and 8

, the leg member


50


is pivotably connected to the mounting beam


54


. The mounting beam


54


is movable into and out of the open interior


76


of the inner housing


46


. Specifically, mounting beam


54


is movable between a retracted position shown in FIG.


7


and an extended position shown in FIG.


8


.




In the preferred embodiment of the invention, the means for moving the leg member


50


into and out of the inner housing


46


is a second drive cylinder


104


. The second drive cylinder


104


includes a cylinder body


106


and an extendable cylinder rod


108


. As can be seen in

FIGS. 7 and 10



b


, the second drive cylinder


104


is positioned within the outer shell


74


of inner housing


46


and is positioned beneath the first drive cylinder


82


. The cylinder rod


108


of the second drive cylinder


104


is fixed to the sidewall


90


of the inner housing


46


by a mounting block


110


. In this manner, the end of the cylinder rod


108


is fixed to the inner housing


46


such that when the second drive cylinder


104


is actuated, the cylinder body


106


moves away from the mounting block


110


.




Referring now to

FIGS. 11



a


and


11




b


, thereshown is the specific embodiment of the second drive cylinder


104


utilized to move the leg assembly


48


between its retracted and extended positions. The cylinder body


106


of the second drive cylinder


104


is journaled within a guide block


112


, which in turn is securely fixed to the mounting beam


54


. The outer end


114


of the cylinder body


106


includes a sheave assembly


116


. A fixed length cable


118


has its first end secured to the sidewall


90


of the inner housing


46


by an attachment block


120


. The fixed length cable


118


extends from the attachment block


120


and passes around a sheave


122


mounted to the inner end


124


of the cylinder body


106


. The cable


118


extends from the sheave


122


to guide block


112


where the cable is secured to the guide block


112


. The cable


118


then passes around the sheave assembly


116


fixed to the outer end


114


of the cylinder body


106


and has its second end fixed to the mounting block


110


.




When the second drive cylinder


104


is actuated from the retracted position shown in

FIG. 11



a


, the cylinder rod


108


extends from the cylinder body


106


which causes the cylinder body


106


to move in the direction illustrated by arrow


126


. As the cylinder rod


108


continues to be forced from the cylinder body


106


to its fully extended position, the fixed length cable


118


, as it goes around the sheave assembly


116


and is attached to the guide block


112


, which causes the mounting beam


54


to be extended out of the inner housing


46


, as can be illustrated in

FIGS. 11



a


and


11




b


. The cylinder body


106


moves through the guide block


112


until cylinder


104


reaches its fully extended position As with the first drive cylinder


82


discussed previously, the second drive cylinder


104


is a two-directional, fluid-actuated cylinder, such that when the leg assembly


48


needs to be retracted, the second drive cylinder


108


is actuated in the reverse direction to retract the cylinder rod


108


into the cylinder body


106


.




Referring back to

FIG. 7

, when the leg assembly


48


is in its fully retracted position as shown, the support pad


56


pivots about the outer end


58


of the leg member


50


and the bottom surface


128


of the support pad


56


covers the open front end


80


of the inner housing


46


. Thus, when the outrigger assembly


42




b


is in its fully retracted position, the bottom surface


128


of the support pad


56


closes the open interior


76


containing the leg assembly


48


.




When the second drive cylinder


104


is actuated, the mounting beam


54


is driven out of the inner housing


46


to its fully extended position, shown in phantom in FIG.


8


. Initially, when the mounting beam


54


is driven to its fully extended position, the leg member


50


is generally aligned along the longitudinal axis of the outrigger assembly. As can be seen in phantom in

FIG. 9

, the extended leg member


50


is aligned along the longitudinal axis of the outrigger assembly


40




b


even though the front outrigger assembly


40




b


is mounted at an angle relative to horizontal.




Referring back to

FIGS. 7 and 8

, once the leg assembly


48


has been moved to its fully extended position, as shown in phantom in

FIG. 8

, a pivot cylinder


130


is actuated to rotate the leg member


50


about a pivot rod


132


that joins the inner end


52


of the leg member


50


to the mounting beam


54


. The pivot rod


132


passes through aligned openings in the leg member


50


and the mounting beam


54


to allow the leg member


50


to pivot relative to the mounting beam


54


.




The pivot cylinder


130


includes cylinder body


134


securely mounted to the mounting beam


54


by an attachment pin


136


. The pivot cylinder


130


includes a cylinder rod


138


that is extendable from the cylinder body


134


. The cylinder rod


138


has its end rotatably coupled to the inner end


52


of the leg member


50


by a second attachment pin


140


that passes through both the leg member


50


and the cylinder rod


138


. As can be understood in

FIGS. 7 and 8

, the attachment pin


140


passes through an extended flange


142


formed on the inner end


52


of the leg member


50


. The attachment pin


140


is positioned above and slightly behind the pivot pin


132


such that when the cylinder rod


138


is extended from the cylinder body


134


of the pivot cylinder


130


, the leg member


50


rotates downward about the pivot rod


132


to a ground-engaging position in which the support pad


56


contacts the ground


60


. Further outward movement of the cylinder rod


138


causes the leg member


50


to continue to rotate downward, which lifts the rear tires


47


of the vehicle


20


off the ground, as illustrated in FIG.


4


.




Referring now to

FIG. 9

, the operation of the pivot cylinder


130


of the front outrigger assembly


40




b


to rotate the leg member


50


about a pivot pin


132


is identical to the manner of operation described in connection with the rear outrigger assembly


42




b


. The pivoting connection between the support pad


56


and the leg member


50


allows the support pad


56


to evenly contact the ground


60


as the leg member


50


is rotated into its ground-engaging position as shown.




The pivot cylinder


130


is a two-directional, fluid-actuated cylinder that can be operated in the reverse direction to move the leg member


50


from the ground-engaging position back to the extended position.




The sequence of operation in moving the outrigger assembly from the retracted position shown in

FIG. 7

to the fully extended, ground-engaging position illustrated in

FIG. 8

is as follows. Initially, the second drive cylinder


104


is actuated to extend the cylinder rod


108


. Extension of the cylinder rod


108


causes the mounting beam


54


to move out of the inner housing


46


to its extended position. Once the mounting beam


54


is in its extended position, the first drive cylinder


82


is actuated. Actuation of the first drive cylinder


82


moves the inner housing


46


out of the support housing


44


to its extended position.




After the mounting beam


54


has been moved to its extended position, the pivot cylinder


130


can be actuated to extend the pivot rod


138


. Extension of the pivot rod


138


causes the leg member


50


to rotate downward into the ground-engaging position at which time the support pad


56


contacts the ground. Further extension of the pivot rod


138


causes the rear wheels


47


of the vehicle


20


to elevate above the ground such that the outrigger assemblies stabilize the vehicle as desired.




The operational sequence to move each of the outrigger assemblies from the fully extended, ground-engaging position to the retracted position of

FIG. 7

is the reverse of the sequence set out above. Initially, the cylinder rod


138


of the pivot cylinder


130


is retracted to move the leg member


50


vertically upward from the ground-engaging position to its extended position shown in phantom in FIG.


8


. After the leg member


50


has been moved to its extended position, the cylinder rod


86


of the first drive cylinder


82


is retracted to move the inner housing


46


into the support housing


44


. The cylinder rod


86


continues to be retracted and the inner housing


46


continues to move inward until the cylinder rod


86


reaches its completely retracted position.




Following the complete retraction of the inner housing


46


, the cylinder rod


108


of the second drive cylinder


104


is retracted to move the mounting beam


54


inward within the inner housing


46


. When the leg assembly


48


has been completely retracted, the support pad


56


closes the open outer end


80


of the inner housing


46


.




Although the first drive cylinder


82


, the second drive cylinder


104


and the pivot cylinder


130


are shown and described as being fluid-driven cylinders, it is contemplated by the inventors that each of these cylinders could be replaced by an equivalent means for driving the inner housing


46


, the leg assembly


48


, and the leg member


50


between their extended and retracted positions. For example, it is contemplated by the inventors that a rotating screw drive mechanism or other equivalent structure could replace the fluid-driven cylinders shown.




Various alternatives and embodiments are contemplated as being within the scope of the following claims particularly pointing out and distinctly claiming the subject matter regarded as the invention.



Claims
  • 1. An outrigger assembly for stabilizing a mobile work machine, comprising:a stationary support housing mountable to the work machine; an inner housing telescopically positioned within the support housing; a first drive cylinder operatively positioned between the support housing and the inner housing, the first drive cylinder being operable to move the inner housing between a retracted position in which the inner housing is positioned within the support housing and an extended position in which the inner housing extends from the support housing; a leg assembly telescopingly positioned within the inner housing; a second drive cylinder operatively positioned between the leg assembly and the inner housing, the second drive cylinder being operable to move the leg assembly between a retracted position in which the leg assembly is contained within the inner housing and an extended position in which the leg assembly extends out of the inner housing; and a pivot cylinder operatively connected to the leg assembly to pivot the leg assembly between the extended position and a ground engaging position; wherein the first drive cylinder, the second drive cylinder and the pivot cylinder are independently operable such that the leg assembly can be moved to the extended position and the leg assembly can be moved to the ground-engaging position while the inner housing is in the retracted position.
  • 2. The outrigger assembly of claim 1 wherein the leg assembly comprises:a mounting beam connected to the second drive cylinder and telescopically movable within the inner housing to move the leg assembly between the retracted position and the extended position; a leg member extending between an outer end and an inner end, the inner end of the leg member being pivotally mounted to the mounting beam; and wherein the pivot cylinder is positioned between the mounting beam and the inner end of the leg member, the pivot cylinder being operable to pivot the leg member between the extended position and the ground-engaging position.
  • 3. The outrigger assembly of claim 2 wherein the leg assembly further includes a support pad pivotally mounted to the outer end of the leg member, wherein the support pad contacts the ground when the leg member is moved to its ground-engaging position.
  • 4. The outrigger assembly of claim 3 wherein the support pad closes the open interior of the inner housing when the leg assembly is in its retracted position.
  • 5. The outrigger assembly of claim 2 wherein the leg member is pivotally connected to the mounting beam by a pivot rod positioned below the connection between the pivot cylinder and the leg member.
  • 6. The outrigger assembly of claim 2 wherein the pivot cylinder includes a cylinder body secured to the mounting beam and an extendable cylinder rod secured to the inner end of the leg member such that when the cylinder rod is extended from the cylinder body, the leg member rotates from the extended position to the ground-engaging position.
  • 7. The outrigger assembly of claim 2 wherein when the leg assembly is in the retracted position, the leg assembly is contained within both the inner housing and the support housing.
  • 8. The outrigger assembly of claim 1 wherein the first drive cylinder moves the inner housing in a direction parallel to the movement of the leg assembly by the second drive cylinder.
  • 9. The outrigger assembly of claim 1 wherein the first drive cylinder includes a cylinder body secured to an outer shell of the inner support housing and an extendable cylinder rod secured to the outer shell of the stationary support housing such that when the cylinder rod is extended from the cylinder body, the inner housing moves from the retracted position to the extended position.
  • 10. The outrigger assembly of claim 9 wherein the second drive cylinder includes a cylinder body coupled to the leg assembly and an extendable cylinder rod secured to the inner support housing such that when the cylinder rod is extended from the cylinder body, the leg assembly moves from the retracted position to the extended position.
  • 11. The outrigger assembly of claim 10 wherein the cylinder body of the second drive cylinder is slidably supported within a guide block attached to the mounting beam.
  • 12. The outrigger assembly of claim 1 wherein the leg assembly comprises:a mounting beam connected to the guide block of the second drive cylinder and telescopically movable within the inner housing to move the leg assembly between the retracted position and the extended position; a leg member extending between an outer end and an inner end, the inner end of the leg member being pivotally mounted to the mounting beam; and a pivot cylinder positioned between the mounting beam and the inner end of the leg member, the pivot cylinder being operable to pivot the leg member between the extended position and a ground-engaging position.
  • 13. The outrigger assembly of claim 12 wherein the leg member is pivotally connected to the mounting beam by a pivot rod positioned below the connection between the pivot cylinder and the leg member.
  • 14. The outrigger assembly of claim 12 wherein the pivot cylinder includes a cylinder body secured to the mounting beam and an extendable cylinder rod secured to the inner end of the leg member such that when the cylinder rod is extended from the cylinder body, the leg member rotates from the extended position to the ground-engaging position.
  • 15. An outrigger assembly for stabilizing a mobile work machine, comprising:a stationary support housing mountable to the work machine; an inner housing telescopically positioned within the support housing; a first drive cylinder operatively positioned between the support housing and the inner housing, the first drive cylinder being operable to move the inner housing between a retracted position in which the inner housing is positioned within the support housing and an extended position in which the inner housing extends from the support housing; a leg assembly telescopingly positioned within the inner housing; and a second drive cylinder operatively positioned between the leg assembly and the inner housing, the second drive cylinder being operable to move the leg assembly between a retracted position in which the leg assembly is contained within the inner housing and an extended position in which the leg assembly extends out of the inner housing; wherein the second drive cylinder includes a cylinder body and an extendable cylinder rod, the cylinder body being slidably supported within a guide block attached to the leg assembly and the cylinder rod being secured to the inner support housing, such that when the cylinder rod is extended from the cylinder body, the guide block slides along the cylinder body such that the leg assembly moves a distance equal to the combination of the length of the cylinder rod and the length of the cylinder body.
  • 16. The outrigger assembly of claim 15 wherein the first drive cylinder includes a cylinder body secured to an outer shell of the inner support housing and an extendable cylinder rod secured to the outer shell of the stationary support housing such that when the cylinder rod is extended from the cylinder body, the inner housing moves from the retracted position to the extended position.
  • 17. The outrigger assembly of claim 16 wherein the second drive cylinder includes a cylinder body coupled to the leg assembly and an extendable cylinder rod secured to the inner support housing such that when the cylinder rod is extended from the cylinder body, the leg assembly moves from the retracted position to the extended position.
  • 18. The outrigger assembly of claim 17 wherein the cylinder body of the second drive cylinder is slidably supported within a guide block attached to the mounting beam.
  • 19. An outrigger assembly for stabilizing a mobile work machine, comprising:a stationary support housing mountable to the work machine; an inner housing telescopically positioned within the support housing; a first drive cylinder operatively positioned between the support housing and the inner housing, the first drive cylinder being operable to move the inner housing between a retracted position in which the inner housing is positioned within the support housing and an extended position in which the inner housing extends from the support housing; a mounting beam telescopically movable within the inner housing between a retracted position and an extended position; a leg member extending between an outer end and an inner end, the inner end of the leg member being pivotally mounted to the mounting beam; a pivot cylinder positioned between the mounting beam and the inner end of the leg member, the pivot cylinder being operable to pivot the leg member between the extended position and a ground-engaging position; a second drive cylinder operatively positioned between the mounting beam and the inner housing, the second drive cylinder being operable to move the mounting beam between a retracted position in which the leg assembly is contained within the inner housing and an extended position in which the leg assembly extends out of the inner housing; wherein the second drive cylinder includes a cylinder body slidably supported within a guide block attached to the mounting beam, the second drive cylinder including an extendable cylinder rod secured to the inner support housing such that when the cylinder rod is extended from the cylinder body, the guide block moves along the cylinder body such that the mounting beam is movable a distance equal to the combined length of the cylinder rod and the cylinder body.
  • 20. The outrigger assembly of claim 19 further comprising a fixed length cable having a first end attached to an outer end of the inner housing and a second end fixed to an inner end of the inner housing, wherein the fixed length cable passes around a first sheave fixed to an outer end of the second cylinder body and a second sheave assembly attached to the first end of the cylinder body, wherein the fixed length cable causes the guide block to slide along the cylinder body when the cylinder rod is extended from the cylinder body.
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