The present disclosure relates generally to oven appliances and more particularly to oven appliances having a bottom duct in fluid communication with a fan assembly and a heating element so as to direct heated airflow to impinge on an underside of a food item during a cooking process.
Oven appliances generally include a cabinet with a cooking chamber positioned therein. The cooking chamber is configured for receipt of food articles for cooking. The oven appliance also includes a heating element for generating heat energy for cooking. The heating element can be, e.g., an electric resistance element or a gas burner. Certain oven appliances also include features for forcing movement of heated air within the cooking chamber. Such oven appliances are generally referred to as convection ovens.
In typical conventional ovens, heated air within the cooking chamber can be circulated with a fan when in a convection mode. The fan initiates a flow of heated air through a plurality of slots in a top wall of the oven's cabinet. The heated air exiting the slots in the top wall generally flows in a vertical direction. Such a configuration distributes heat energy evenly to food articles cooking on a top rack within the cooking chamber. However, food articles cooking on a lower rack disposed below the top rack generally do not receive the benefits of the flow of heated air because the top rack or items disposed on the top racks prevent the flow of heated air from continuing to the lower rack. Thus, when cooking food items on both the top and lower racks the benefits of convection oven may be limited to the food items disposed on the top rack.
In certain other convection ovens, the fan initiates a flow of heated air through a plurality of slots in a sidewall or a back wall of the oven's cabinet. The heated air exiting the slots in the sidewall or back wall generally flows in a horizontal direction. Such a configuration may distribute heat energy more evenly to both the top rack and the lower rack disposed below the top rack compared to the configuration described above. However, heated air flowing from a back to a front of a food article may cause the back of the food article to cook more quickly than the front of the food article. Similarly, heated air impacting edges of a food article may cause the edges to cook more quickly than a center of the food article.
Furthermore, it can be desirable to provide alternative methods for cooking foods with less oil, but that provide a similar crispy texture similar to that of deep-frying. However, for traditional convection ovens with horizontal airflow, the food items must be flipped over and/or rotated during the cooking process to provide even cooking. Additionally, it can be difficult to achieve a crispy texture in an oven without over cooking the item.
Accordingly, an oven appliance having a bottom duct in fluid communication with a fan assembly and a heating element so as to direct airflow to impinge on an underside of a food item during a cooking process would be welcomed in the art.
Aspects and advantages of the invention will be set forth in part in the following description, or may be obvious from the description, or may be learned through practice of the invention.
In one aspect, the present disclosure is directed to an oven appliance having a cabinet with a chamber positioned within the cabinet. The chamber is configured for receipt of a food item for cooking. The oven appliance also includes a door for providing selective access to the chamber and a plurality of walls including a top wall, a bottom wall, a back wall, a front wall, and opposing sidewalls defining the chamber. Further, the oven appliance includes a fan assembly operable to cause air to flow in the chamber and a fan cover arranged to at least partially cover the fan assembly. Moreover, the oven appliance includes a first heating element for heating the chamber and being arranged adjacent to the bottom wall. In addition, the oven appliance includes a duct in fluid communication with the fan assembly and the first heating element for directing airflow in the chamber to the fan assembly and across the first heating element to heat the food item.
In another aspect, the present disclosure is directed to a method for operating an oven appliance. The method includes placing one or more food items in a chamber positioned within a cabinet of the oven appliance. The method also includes heating the chamber via first and second heating elements arranged adjacent to a bottom wall and a top wall of the oven appliance, respectively. Further, the method includes providing a fan assembly adjacent to a back wall of the oven appliance. Moreover, the method includes operating the fan assembly of the oven appliance to direct airflow in the chamber across a top surface of the one or more food items adjacent to the second heating element to heat a top surface of the one or more food items and into a duct. Moreover, the duct is in fluid communication with the fan assembly and the first heating element so as to further draw the airflow across the first heating element and to heat a bottom surface of the one or more food items.
These and other features, aspects and advantages of the present invention will become better understood with reference to the following description and appended claims. The accompanying drawings, which are incorporated in and constitute a part of this specification, illustrate exemplary embodiments of the invention and, together with the description, serve to explain the principles of the invention.
A full and enabling disclosure of the present invention, including the best mode thereof, directed to one of ordinary skill in the art, is set forth in the specification, which makes reference to the appended figures, in which:
Reference now will be made in detail to exemplary embodiments of the invention, one or more examples of which are illustrated in the drawings. Each example is provided by way of explanation of the invention, not limitation of the invention. In fact, it will be apparent to those skilled in the art that various modifications and variations can be made in the present invention without departing from the scope or spirit of the invention. For instance, features illustrated or described as part of one embodiment can be used with another embodiment to yield a still further embodiment. Thus, it is intended that the present invention covers such modifications and variations as come within the scope of the appended claims and their equivalents.
Referring now to the drawings,
The cabinet 101 extends between a first side 140 (
Moreover, as shown in
In certain embodiments, the sidewalls 118 may include supports 122 (
Referring particularly to
Accordingly, operation of the oven appliance 100 can be regulated by a controller 124 (
By way of example, the controller 124 may include a memory and one or more processing devices such as microprocessors, CPUs, or the like, such as general or special purpose microprocessors operable to execute programming instructions or micro-control code associated with operation of the oven appliance 100. The memory may represent random access memory such as DRAM, or read only memory such as ROM or FLASH. In one exemplary embodiment, the processor executes programming instructions stored in memory. The memory may be a separate component from the processor or may be included onboard within the processor.
The controller 124 may be positioned in a variety of locations throughout the oven appliance 100. Thus, the controller 124 may be located under or next to the user interface panel 102 or otherwise within the top panel 114. In an exemplary embodiment, input/output (“I/O”) signals are routed between the controller 124 and various operational components of the oven appliance 100 such as heating element(s) 117, controls 112, display 103, sensor(s), alarms, and/or other components as may be provided. In one exemplary embodiment, the user interface panel 102 may represent a general purpose I/O (“GPIO”) device or functional block.
Although shown with touch type controls 112, it should be understood that the controls 112 and the configuration of the oven appliance 100 shown in
In another embodiment, the oven appliance 100 may be equipped with features for selectively generating a forced flow of heated air within the cooking chamber 116 (e.g., using a fan(s) as discussed in greater detail below). Thus, the oven appliance 100 may generally be referred to as a convection oven. Such a flow of heated air can, e.g., decrease the required cooking temperature for food items, decrease the amount of time needed to cook food items, or assist in cooking food items more evenly.
Referring still to
Accordingly, the fan assembly 152 is operable to cause air to flow in the chamber 116. Moreover, the plurality of apertures 150 may have any suitable geometry and/or size. For example, as shown in
In addition, as shown in
Accordingly, as shown in
In further embodiments, as shown particularly in
In alternative embodiments, as shown in
Referring now to
As shown at (202), the method 200 includes placing one or more food items 158 in the chamber 116 positioned within the cabinet 101 of the oven appliance 100. As shown at (204), the method 200 includes heating the chamber 116 via first and second heating elements 123, 125 arranged adjacent to the bottom wall 119 and the top wall 121 of the oven appliance 100, respectively. As shown at (206), the method 200 includes providing the fan assembly 152 adjacent to the back wall 120 of the oven appliance 100. As shown at (208), the method 200 includes operating the fan assembly 152 of the oven appliance 100 to direct airflow 162 in the chamber 116 across a top surface of the food item(s) 158 adjacent to the second heating element 125 to heat the top surface of the food item(s) 158 and into the duct 156, wherein the duct 156 is in fluid communication with the fan assembly 152 and the first heating element 123 so as to further draw the airflow across the first heating element 123 to heat a bottom surface of the food item(s) 158.
More specifically, in an embodiment, the method 200 may include arranging the heating element cover 160 above the first heating element 123, wherein the duct 156 directs the airflow 162 from the fan assembly 152 across the first heating element 123 and through the heating element cover 160 to cook the bottom surface of the food item(s) 158.
Thus, in further embodiments, operating the fan assembly 152 of the oven appliance 100 to direct airflow 162 in the chamber 116 across a top surface of the food item(s) 158 and into the duct 156 in fluid communication with the fan assembly 152 and the first heating element 123 to draw the airflow across the first heating element 123 and to a bottom surface of the food item(s) 158 so as to heat and cook the top and bottom surfaces of the food item(s) 158 may include directing the airflow 162 in the chamber 116 through the first set of apertures 150 in the fan cover 154, down to and across the first heating element 123, up through the opening 168 between the boundary wall 166 and the front wall 113 of the oven appliance 100, and through a second set of apertures 164 of the heating element cover 160.
In additional embodiments, operating the fan assembly 152 of the oven appliance 100 to direct airflow 162 in the chamber 116 across a top surface of the food item(s) 158 and into the duct 156 in fluid communication with the fan assembly 152 and the first heating element 123 to draw the airflow across the first heating element 123 and to a bottom surface of the food item(s) 158 so as to heat and cook the top and bottom surfaces of the food item(s) 158 may include drawing ambient air 174 through the gap 172 between the door 104 of the oven appliance 100 and the front wall 113 to dilute the airflow 162 in the chamber 116 and/or drawing exhaust air 176 from the opening 168 between the boundary wall 166 and the front wall 113 to entrain the ambient air 174 into the chamber 116 and further drawing the airflow 162 in the chamber 116 out through the vent 180 of the oven appliance 100.
This written description uses examples to disclose the invention, including the best mode, and also to enable any person skilled in the art to practice the invention, including making and using any devices or systems and performing any incorporated methods. The patentable scope of the invention is defined by the claims, and may include other examples that occur to those skilled in the art. Such other examples are intended to be within the scope of the claims if they include structural elements that do not differ from the literal language of the claims, or if they include equivalent structural elements with insubstantial differences from the literal languages of the claims.