The following description relates generally to a gas oven and, more specifically, to a gas burner with a heating channel exchange system for an oven.
A convection oven includes a fan, typically positioned at a rear wall of a cooking cavity, and at least one heating element, such as a gas burner or electric heating element. The fan blows hot air from the heating element(s) over and around food in the cooking cavity in order to cook the food more quickly and evenly than in non-convection ovens. This air is then vented out through an exhaust system. The use of a gas burner in a convection oven has been problematic as the presence of turbulent airflow from the fan affects the flame from the burner. More specifically, the fan flow turbulence tends to separate the flame from its anchoring burner and to extinguish the flame, thereby affecting the efficiency of the burner. Also, the flame must be lit or initiated when the burner is turned on. Turbulent air flow in the fan chamber affects the ignition operation and hampers flame ignition, blowing the gas away from the ignitor.
The following presents a simplified summary in order to provide a basic understanding of embodiments described herein. This summary is not an extensive overview nor is it intended to identify key or critical elements. Its sole purpose is to present some concepts in a simplified form as a prelude to the more detailed description that is presented later.
According to one embodiment, a cooking appliance is provided. The cooking appliance includes a cooking cavity and a convection fan disposed adjacent to a rear wall of the cooking cavity. A gas burner is located in a space beneath the bottom wall at a rear portion of the cooking cavity. A heat duct is positioned within the cooking cavity and includes an inlet positioned directly above the gas burner, through which combustion gases from the gas burner can enter the duct, and an annular portion defining a fan opening in which the convection fan is disposed. The annular portion includes one or more outlets through which combustion gases can exit the heat duct. Flames from the gas burner extend upwardly toward or through said inlet of said heat duct and are substantially isolated from turbulent air flow generated by the convection fan.
According to another embodiment, a cooking appliance is provided which includes a cooking cavity having a convection fan disposed adjacent a rear wall of the cooking cavity. A bottom panel is positioned at a bottom portion of the cooking cavity and includes an opening at a rear portion of the bottom panel. A gas burner is positioned directly below the opening in the bottom panel, A heat duct is provided which includes an inlet positioned directly above the opening in the bottom panel, an outlet positioned through a front face of the heat duct, and a channel extending between the inlet and the outlet. Combustion gases from the gas burner can travel through the heat duct channel and are substantially isolated from turbulent air flow generated by the convection fan.
According to another embodiment, a cooking appliance is provided. The cooking appliance includes a cooking cavity having a rear wall and a bottom wall; a gas burner positioned below the bottom wall; a heat duct positioned at a rear portion of the cooking cavity, the heat duct having an inlet positioned directly above the gas burner, an outlet, a channel formed between the inlet and the outlet, and a pass-through opening; and a convection fan positioned adjacent the rear wall and extending into the pass-through opening of the heat duct.
Other features and aspects will be apparent from the following detailed description, the drawings, and the claims.
Throughout the drawings and the detailed description, unless otherwise described, the same drawing reference numerals can be understood to refer to the same elements, features, and structures. The relative size and depiction of these elements may be exaggerated for clarity, illustration, and convenience.
Example embodiments are described and illustrated herein. These illustrated examples are not intended to be a limitation on the present embodiments. For example, one or more aspects of the system can be utilized in other embodiments and other types of appliances. More specifically, example embodiments of a heating channel exchange system for a gas cooking appliance will be described more fully hereinafter with reference to the accompanying drawings. Such systems may, however, be embodied in many different forms and should not be construed as limited to the embodiments set forth herein. Like, but not necessarily the same, elements (also sometimes called modules) in the various figures are denoted by like reference numerals for consistency. Terms such as “first,” “second,” “front,” and “rear” are used merely to distinguish one component (or part of a component or state of a component) from another. Such terms are not intended to denote a preference or a particular orientation.
As shown in
Turning now to
As shown in
Located within the rear section 175 of the burner box 170 is a gas burner 230. Thus, the gas burner 230 is located within a subjacent space beneath the bottom wall 150 of the cooking cavity 110. The gas burner 230 includes a body 240 having a generally tubular configuration, which forms a fuel receiving chamber therein. The burner 230 extends along a longitudinal axis substantially parallel with the rear wall of the oven cavity 140 and includes a first end 250 and a second end 260. The first end 250 can be coupled to a bracket 270 for securing the burner 230 in place within the burner box 170. The second end 260 can be coupled to a valve for controlling a flow of gas through the burner 230. The second end 260 may also be secured to the burner box 170 via a second bracket 275. A plurality of ports 280 are formed through a top portion of the burner body 240 and distributed in its upper surface over substantially its entire length. The ports 280 can be of any suitable number, shape, and size as desired. When fuel is provided through the burner body 240, the fuel flows out through the ports 280 and can be ignited by an ignition system in a conventional manner. One or more small holes (not shown) are provided through a sidewall and/or bottom wall of the rear section 175 of the burner box 170 in order to feed air to the gas burner 230 for combustion.
When assembled, the rear opening 190 of the bottom panel 180 is positioned directly above the rear section 175 of the burner box 170. More specifically, the rear opening 190 is positioned directly over the gas burner 230 such that flames and/or heat exiting from the gas burner ports 280 extend upwardly towards and pass directly through the rear opening 190. Accordingly, the rear opening 190 can be of a size and shape that corresponds with the ports 280 (or with the array of ports 280) in the burner body 240. In other words, as shown in
A heat duct 305 is provided at a rear portion of the oven inside the cooking cavity 110, directly in front of the rear wall 140. The heat duct 305 is configured to direct heated air flow from the gas burner 230 towards the convection fan assembly 160. The heat duct 305 is open at a bottom thereof to define an inlet port 310. The inlet port 310 is positioned directly above the rear opening 190 of the bottom panel 180. Thus, the heated air generated by the gas burner 230 flows upward through the opening 190 and into the inlet port 310. The inlet port 310 of the heat duct 305 is of a width and depth that corresponds with, or is slightly larger than, a width and depth of the rear opening 190 such that the inlet port 310 substantially covers the rear opening 190 of the bottom plate 180 when the heat duct 305 is coupled to the bottom plate 180. Likewise, the width of the inlet port 310 corresponds with a linear extent of the gas burner 230, or in other words, is sized such that flames exiting from the burner ports 280 can extend upward into or toward the inlet port 310 of the heat duct 305. After entering the inlet port 310 of the heat duct 305, the heated air flows upward through the heat duct 305 towards the convection fan assembly 160. The convection fan then circulates the burner exhaust air mixed with the air from the cooking cavity around the cavity, as will be described in more detail below.
The brackets 270, 275 of the burner assembly can be coupled directly to a bottom of the burner box 170. More specifically, the brackets 270, 275 can be L-shaped or Z-shaped flanges and support the burner body 230 in position within the rear section 175 of the burner box 170. Additionally, or alternatively, the burner 230 can be coupled to a sidewall of the burner box 170 or to the bottom panel 180. It is to be appreciated that the burner 230 could also be secured directly to a wall of the cooking cavity, to a bracket, or to any other component within the oven, so long as the burner 230 is positioned with its flame ports 280 below the rear opening 190 of the bottom panel 180 such that the flames or heat from the flames can extend or pass through the rear opening 190. The burner box 170 includes a plurality of flanges 320 extending outwardly from an upper edge of the sidewalls 172. Likewise, the bottom panel 180 includes a plurality of flanges 330 extending outwardly from a lower edge of corresponding sidewalls. The burner box flanges 320 can be mated with and secured to the bottom panel flanges 330. The heat duct 305 can be secured directly to an upper surface of the bottom panel 180 or fixed in place via brackets 340 and fasteners or the like.
One or more arcuate openings 450 are provided through the face of the first shell 350 and positioned around the fan opening 410 therein. The arcuate openings 450 are outlet ports or openings for the heat duct 305. More specifically, the arcuate openings 450 are provided through the ring-shaped channel 500. Thus, the heat duct 305 is substantially enclosed with an inlet port 310 through a bottom portion and one or more outlet ports provided through a front face of the housing. Secured to an outer face of the first shell 350 is a cover plate 460 which is spaced from the first shell 350 by a predetermined distance, as defined by one or more standoffs 470. The cover plate 460 is sized to cover the pass-through opening 495 in the annular portion of the heat duct 305 and the outlets 450 provided through a front face of the housing. Because the cover plate 460 is spaced a distance from the front face of the housing, air flow is possible through a gap 475 formed between the front face of the housing and the cover plate 460. A plurality of openings 480 are provided through a central portion of the cover plate 460 and configured to allow airflow from the cooking cavity to be pulled into the convention fan 490.
As shown in
The channels 500 and 510 are in fluid communication with the flame ports 280 of the gas burner 230. More specifically, each of the flame ports 280 provided through the top portion of the gas burner 230 is positioned under the rear opening 190 of the bottom panel 180. Thus, any flames exiting the ports 280 can extend from the gas burner 230 and through the rear opening 190. Thus, air flow through the heat duct 305 is heated directly by the burner 230, and preferably comprises the combustion products of the air/fuel mixture that is burned to generate flames on exiting the flame ports 280. This heated air (e.g. combustion-product mixture) flows vertically, upwardly, through the first, substantially planar channel 510 from the inlet port 310 and to the second, ring-shaped channel 500. From the ring-shaped channel 500, the heated air can exit via the arcuate openings 450 provided through the front face of the housing. Because the inlet port 310 of the housing surrounds the rear opening 190 in the bottom panel 180, the combustion products and associated heated air are contained within the housing until exiting through the one or more arcuate openings or outlet ports 450.
As illustrated by the airflow diagrams of
The instant system provides the dual benefits of isolating the gas burner from the convection system so that higher fan speeds can be used, and direct application of combustion gases as the convection-cooking medium, resulting in minimal thermal losses compared to heat-exchange.
Although embodiments described herein are made with reference to example embodiments, it should be appreciated by those skilled in the art that various modifications are well within the scope and spirit of this disclosure. Therefore, the scope of the example embodiments is not limited herein. The disclosure is intended to include all such modifications and alterations disclosed herein or ascertainable herefrom by persons of ordinary skill in the art without undue experimentation. It will be appreciated that the burner described herein can be used in convection ranges or ovens for residential and restaurant or other commercial or industrial applications.
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