The present disclosure generally relates to an oven cavity divider, and more specifically, to an oven cavity with controlled thermal transmission.
According to one aspect of the present disclosure, a divider for an oven includes a first panel extending through a first length and a first width configured for the first panel to fit within an oven cavity, in contact with spaced-apart side walls of the oven cavity and a back wall of the oven cavity, to spatially separate the oven cavity into respective upper and lower sub-cavities. The first panel defines a first plurality of apertures therethrough. A second panel is slidably mounted to the first panel and defines a second plurality of apertures therethrough. The second plurality of apertures is collectively moveable relative to the first plurality of apertures by sliding of the second panel relative to the first panel between a heat transmission position, wherein ones of the second plurality of apertures are aligned with respective ones of the first plurality of apertures to define transmission openings corresponding in size with at least one of the first apertures or the second apertures, and a closed position, wherein the ones of the second plurality of apertures are unaligned with the respective ones of the first apertures such that the transmission openings are closed.
According to another aspect of the present disclosure, an oven includes an interior liner defining an oven cavity having spaced-apart side walls and a back wall and a first heat source in thermal communication with the oven cavity. A divider is positioned within the cavity and has a first panel extending through a first length and a first width configured for the first panel to fit within the interior cavity in contact with the spaced-apart side walls the back wall of the oven cavity to spatially separate the oven cavity into respective upper and lower sub-cavities. The first panel defines a first plurality of apertures therethrough. The divider further has a second panel slidably mounted to the first panel and defining a second plurality of apertures therethrough. The second plurality of apertures is collectively moveable relative to the first plurality of apertures by sliding of the second panel relative to the first panel between a heat transmission position, wherein ones of the second plurality of apertures are aligned with respective ones of the first plurality of apertures to define transmission openings corresponding in size with at least one of the first apertures or the second apertures, and a closed position, wherein the ones of the second plurality of apertures are unaligned with the respective ones of the first apertures such that the transmission openings are closed.
According to yet another aspect of the present disclosure, an oven includes an interior liner defining an oven cavity having spaced-apart side walls, a top wall, a bottom wall, and a back wall, a first heat source in thermal communication with the oven cavity and positioned beneath the bottom wall of the oven cavity, a second heat source in thermal communication with the oven cavity and positioned adjacent the top wall of the oven cavity, and a controller operably associated with the heat source. A divider is positioned within the cavity and has a first panel extending through a first length and a first width configured for the first panel to fit within the interior cavity in contact with the spaced-apart side walls the back wall of the oven cavity to spatially separate the oven cavity into respective upper and lower sub-cavities. The upper sub-cavity includes the top wall of the oven cavity, and the lower sub-cavity includes the bottom wall of the oven cavity. The first panel defines a first plurality of apertures therethrough. The divider also has a second panel slidably mounted to the first panel and defining a second plurality of apertures therethrough, the second plurality of apertures being collectively moveable relative to the first plurality of apertures by sliding of the second panel relative to the first panel between a heat transmission position, wherein ones of the second plurality of apertures are aligned with respective ones of the first plurality of apertures to define transmission openings corresponding in size with at least one of the first apertures or the second apertures, and a closed position, wherein the ones of the second plurality of apertures are unaligned with the respective ones of the first apertures such that the transmission openings are closed. A driving mechanism is coupled between a housing and the second panel and is configured for controllably moving the second panel relative to the first panel between the full heat transmission position and the closed position. The controller is further in operable communication with the driving mechanism to cause the driving mechanism to controllably move the second panel relative to the first panel.
These and other features, advantages, and objects of the present disclosure will be further understood and appreciated by those skilled in the art by reference to the following specification, claims, and appended drawings.
In the drawings:
The components in the figures are not necessarily to scale, emphasis instead being placed upon illustrating the principles described herein.
The present illustrated embodiments reside primarily in combinations of method steps and apparatus components related to an oven. Accordingly, the apparatus components and method steps have been represented, where appropriate, by conventional symbols in the drawings, showing only those specific details that are pertinent to understanding the embodiments of the present disclosure so as not to obscure the disclosure with details that will be readily apparent to those of ordinary skill in the art having the benefit of the description herein. Further, like numerals in the description and drawings represent like elements.
For purposes of description herein, the terms “upper,” “lower,” “right,” “left,” “rear,” “front,” “vertical,” “horizontal,” and derivatives thereof shall relate to the disclosure as oriented in
The terms “including,” “comprises,” “comprising,” or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus. An element preceded by “comprises a . . . ” does not, without more constraints, preclude the existence of additional identical elements in the process, method, article, or apparatus that comprises the element.
Referring to
Referring more specifically to
In various aspects, the divider 10 can be permanently affixed, or otherwise assembled, within the cavity 18. In one example, the divider 10 can be defined by separate portions of the liner 38 being integral with an upper portion of the cavity 18 that fully defines the first sub-cavity 26. Similarly, a lower portion of the cavity 18 can fully define the second sub-cavity 28 with a third panel (discussed further below) being integral therewith. A space can be defined between the adjacent portions of the cavity 18 that slidably receive the second panel 32 therebetween. In another example, the divider 10 can be a separate sub-assembly that is permanently fixed within the oven cavity 18, such as by being coupled with the side walls 20 and 22 and/or the back wall 24. The oven cavity 18 can include grooves or other supporting features to help retain the divider 10 in place. In various aspects, the divider 10 can be affixed within the cavity 18 using adhesives (including insulating adhesives) and/or mechanical fasteners, including screws, rivets, and the like. In a similar aspect, a divider 10 fabricated similar to the permanent divider discussed above and more fully below can be removably retained within the cavity 18, including by being adapted to fit on or between adjacent rack supports 47 that are formed into the side walls 20 and 22, with other support mechanisms, including specific support projections or grooves, being possible. In either of these aspects, the first panel 14 may be defined on a housing 48 of the divider 10 that slidably retains the second panel 32. As shown in
As shown in
As can be appreciated, the divider 10 is intended to have the capability to thermally insulate the first sub-cavity 26 from the second sub-cavity 28 during operation of the oven 12, with the selective presence and adjustment of the transmission opening 36 allowing the level of thermal insulation to be controlled such that, depending on various conditions or cooking needs, the amount of thermal isolation can be reduced. Stated differently, the divider 10 can be configured to strategically allow or block heat transmission therethrough (i.e. from one sub-cavity 26 or 28 to the other) at an adjustable level. This adjustable level can be with respect to the rate at which heat is transmitted through the divider 10 from a minimum rate (corresponding with the unaligned position of
To achieve the desired thermal isolation between the first and second sub-cavities 26 and 28, the divider 10 is constructed of or including insulating material. Notably, because the closed position of the divider 10 (
As further shown in the example of
In one example, the permanent magnet 60 can be a magnetized iron strip, although other known permanent magnets may be used to achieve desired properties and/or performance. Similarly, the electromagnet element 58 may consist of a non-magnetized iron strip that is wrapped in bare wire connected with a power source such that a current applied to the wire can induce magnetic behavior in the iron strip, with other known electromagnetic configurations being usable. Notably, the amount of current applied in the wire, or otherwise to the electromagnet 58, can be adjusted to control the strength of the magnetic response induced in the electromagnet 58. In this arrangement, the magnetic force of the electromagnet 58 can be adjustable to controllably move the permanent magnet 60 toward and away from the electromagnet 58 against the opposing force of the spring 68, which, by way of the connection between the permanent magnetic 60 and the second panel 32, serves to move the second panel 32 relative to the first panel 14. As discussed above, this movement controls opening and closing of the transmission openings 36. In this arrangement, the strength of the permanently magnetic element 60 and the spring 68, as well as the range of electromagnetic force achievable by the electromagnet 58 can be selected or adjusted to provide the desired movement of the second panel 32. In one aspect, the value of the spring 68 (i.e., the spring factor, or force achieved per distance compressed) can be selected to overcome any friction force (static and kinetic) between the second panel 32 and the first panel 14 and/or the third panel 50 or the housing 48, as applicable, such that the spring 68 can reliably move the second panel 32 from the full heat transmissive position (
As can be appreciated, the example of the divider 10 shown in
As further shown, in
For specific operability of the oven 12 with the divider 10 described herein, the previously-described temperature sensor 80 can be located and configured for use in determining the temperature of the second sub-cavity 28, within which the lower heating element 72 is positioned. Additionally, the oven 12 can include an additional temperature sensor 82 located and configured for use by the controller 70 (with which temperature sensor 82 is operably connected) in determining the temperature of the first sub-cavity 26, within which the upper heating element 74 is positioned. In this configuration, the controller 70 can operate in a specific mode wherein the divider 10 is in the fully closed position (
Additionally, the controller 70 can be in operable communication with the driving mechanism 56 to control the above-described movement of the second panel 32 relative to the first panel 14. As discussed above, this allows selective heat-transmission between the first sub-cavity 26 and the second sub-cavity 28 by opening and closing, as well as intermediate adjustment of the transmission opening 36. In various examples, the controller 70 can provide a current to the electromagnet 58 directly or can cause current to be provided to the electromagnet 58 at a rate to achieve the desired movement of second panel 32 relative to first panel 14, via a separate electronic component. The amount of current provided can be calculated based on an initial calibration or can be controlled to achieve a desired actual movement, as monitored by a sensor within the divider 10 (e.g., a photo sensor, Hall-Effect sensor, potentiometer, etc.). According to an object of the present disclosure, the controller 70, by controlling the presence and absence and/or the particular size of the transmission openings 36, can controllably use the heat from one sub-cavity 26 or 28 (i.e., the one in which the associated heating element 72 or 74 is operating) to heat the other sub-cavity 28 or 26 (i.e., without using the heating element 74 or 72 in or associated with that sub-cavity 28 or 26.
In one aspect, the controller 70 can be configured to determine a desired heating configuration and control of the presence and/or size of the heat transmission openings 36 of divider 10 to maintain selected temperatures between the two sub-cavities 26 and 28. In one aspect, this can include using divider 10 to controllably heat the one of the sub-cavities 26 and 28 that has a lower set temperature by transmission of heat from the other of the sub-cavities 28 or 26 that has a higher set temperature (or resulting temperature in the case of a broiling mode). In one example, a user can select a broil mode for the first sub-cavity 26 on a high setting, which is intended to cook meat or the like using the upper heating element 74 and a “bake” mode for the second sub-cavity 28 at a set temperature of 350° F. In this configuration, the controller 70 can initially operate the driving mechanism 56 to configure the divider 10 in the fully open position (
In another example, the user can select a bake mode for operation of the second sub-cavity 28 at a high temperature (e.g., 450° F.) or a roast mode, while selecting to operate the first sub-cavity 26 in a “warm” mode (e.g., between about 175° and 200° F.). In this configuration, the controller 70 can operate the lower heating element 72 to achieve and maintain the desired temperature within the second sub-cavity 28, while controlling the driving mechanism 56 of the divider 10 to allow heat from the second sub-cavity 28 to heat the first sub-cavity 26 to the desired lower temperature. The controller 70 can select a particular size for the transmission openings 36, for example, based on the temperature differential between the sub-cavities 26 and 28, as well as between the measured temperature within the first sub-cavity 26 (as indicated by the temperature sensor 80 associated with the first sub-cavity 26) and the set temperature for the first sub-cavity). For example, when the measured temperature of the first sub-cavity 26 is well below the set temperature thereof (e.g., at least 50° F. difference) the controller can position divider 10 in the fully open configuration. When the temperature of the first sub-cavity 26 approaches the set temperature, the controller 70 can reduce the size of transmission openings 36 to avoid a temperature overshot. This can be done in a progressive manner until the desired temperature of the first sub-cavity 26 is reached. Additionally, should the temperature in the first sub-cavity 26 subsequently fall outside a predetermined tolerance range of the set temperature (e.g., five degrees) the controller 70 can open the transmission openings 36 by an amount proportional to the difference between the measured temperatures in the first and second sub-cavities 26 and 28 to avoid heating the first sub-cavity 26 too rapidly, with a higher temperature differential resulting in a smaller opening size. In the present example, the openings 36 may be moved into a 20% open position in response to the temperature of the first sub-cavity 26 being below 170° F. when the second sub-cavity 28 is at a temperature of 450° F., although other configurations are possible. Other similar heating modes are possible according to the principles and construction of the divider 10 and related oven 12, as described herein.
Turning to
Still referring to
As discussed above, the amount of current applied in the electromagnet 158, can be adjusted to control the strength of the magnetic response induced in the electromagnet 158. In this arrangement, the magnetic force of the electromagnet 158 can be adjustable to controllably move the permanently magnet element 160 toward and away from the electromagnet 158 against the collective opposing force of the springs 168a and 168b, which, by way of the connection between the permanently magnetic element 160 and the second panel 132, serves to move the second panel 132 relative to the first panel 114. As discussed above, this movement controls opening and closing of the transmission openings 136. In this arrangement, the strength of the permanently magnetic element 160 and the springs 168a and 168b, as well as the range of electromagnetic force achievable by the electromagnet 158 can be selected or adjusted to provide the desired movement of the second panel 132.
Notably, by positioning the driving mechanism 156 within the frame 148, the divider 110 can be removably received within the oven cavity 18, without adaptation to the oven cavity 18 to accommodate an external driving mechanism 156. The oven 12 can be adapted, in other ways to control operation of the divider 110 in a similar manner to that which is discussed above, including by providing a communicative connection between the controller 70 and the divider 110, which may include a connection configured to mate with a complimentary connection on the divider or by a wireless connection (e.g. Bluetooth™) or the like. In other aspects, the divider 110 may include its own internal temperature sensors disposed thereon for measuring the temperature in the first sub-cavity 126 and the second sub cavity 128 and can include its own controller connected with the temperature sensors and the driving mechanism 156 for self-operation according to instructions that may be delivered to the user (e.g., via a smartphone application or the like). It is also to be appreciated that a divider 110 according to the description herein can also be permanently installed or otherwise arranged within an oven 12.
The invention disclosed herein is further summarized in the following paragraphs and is further characterized by combinations of any and all of the various aspects described therein.
In one aspect, a divider for an oven includes a first panel extending through a first length and a first width configured for the first panel to fit within an oven cavity, in contact with spaced-apart side walls of the oven cavity and a back wall of the oven cavity, to spatially separate the oven cavity into respective upper and lower sub-cavities. The first panel defines a first plurality of apertures therethrough. A second panel is slidably mounted to the first panel and defines a second plurality of apertures therethrough. The second plurality of apertures is collectively moveable relative to the first plurality of apertures by sliding of the second panel relative to the first panel between a heat transmission position, wherein ones of the second plurality of apertures are aligned with respective ones of the first plurality of apertures to define transmission openings corresponding in size with at least one of the first apertures or the second apertures, and a closed position, wherein the ones of the second plurality of apertures are unaligned with the respective ones of the first apertures such that the transmission openings are closed.
In a divider according to paragraph [0038], movement of the second panel between the closed and open positions can cause a size of the transmission openings to vary in area between zero and a maximum opening are defined by the size of the one of the first apertures and the second apertures.
In the divider according to either paragraph [0038] and [0039] and the first panel may be defined on a housing of the divider that slidably retains the second panel.
In the divider according to paragraph [0040] the housing may further define a third panel fixed with respect to the first panel and defining a third plurality of apertures therethrough, the third plurality of apertures being aligned with respective ones of the first plurality of apertures.
The divider according to either paragraph [0040] or [0041] may further include a driving mechanism coupled between the housing and the second panel and configured for controllably moving the second panel relative to the first panel between the full heat transmission position and the closed position.
In the divider of paragraph [0042], the driving mechanism may include an electromagnet fixedly coupled with one of the housing and the second panel, a permanently magnetic element fixedly coupled with the other of the housing and the second panel, and a spring coupled in an opposing relationship between the electromagnet and the permanently magnetic element.
In the divider of paragraph [0043] a magnetic force of the electromagnet may be adjustable to controllably move the electromagnet toward and away from the permanently magnetic element against the opposing force of the spring.
In the divider of paragraph [0044] adjustment of the electromagnet to controllably move the electromagnet toward the permanent magnet may move the second panel relative to the first panel from the closed position to the heat transmission position.
In the divider of either paragraph [0044] or [0045] the adjustment of the electromagnet to controllably move the permanent magnet may include increasing a current flow of electricity to the electromagnet.
According to another aspect, an oven includes an interior liner defining an oven cavity having spaced-apart side walls and a back wall and a first heat source in thermal communication with the oven cavity. A divider is positioned within the cavity and has a first panel extending through a first length and a first width configured for the first panel to fit within the interior cavity in contact with the spaced-apart side walls the back wall of the oven cavity to spatially separate the oven cavity into respective upper and lower sub-cavities. The first panel defines a first plurality of apertures therethrough. The divider further has a second panel slidably mounted to the first panel and defining a second plurality of apertures therethrough. The second plurality of apertures is collectively moveable relative to the first plurality of apertures by sliding of the second panel relative to the first panel between a heat transmission position, wherein ones of the second plurality of apertures are aligned with respective ones of the first plurality of apertures to define transmission openings corresponding in size with at least one of the first apertures or the second apertures, and a closed position, wherein the ones of the second plurality of apertures are unaligned with the respective ones of the first apertures such that the transmission openings are closed.
The oven of paragraph [0047] may further include a controller operably associated with the heat source.
In the oven of paragraph [0048] the divider may further include a driving mechanism coupled between the housing and the second panel and configured for controllably moving the second panel relative to the first panel between the full heat transmission position and the closed position, and the controller can further be in operable communication with the driving mechanism to cause the driving mechanism to controllably move the second panel relative to the first panel.
In the oven of paragraph [0049] the heat source can be adjacent the first sub-cavity with the divider positioned between the heat source and the second sub-cavity, and the controller can be configured to cause the driving mechanism to controllably move the second panel relative to the first panel to selectively allow heat from the heat source within the first sub-cavity to enter the second sub-cavity.
The oven of any of paragraphs [0048] to [0050] can further include a first temperature sensor operably associated with the first oven cavity and a second temperature operably associated with the second oven cavity, the controller being in electronic communication with the first and second temperature sensors, and the controller can be configured to control the heat source to maintain a first temperature within the first sub-cavity, while causing the driving mechanism to controllably move the first panel relative to the second panel to allow the heat entering the second sub-cavity to heat the second sub-cavity to a second predetermined temperature.
In the oven of paragraph [0051] the first predetermined temperature can be higher than the second predetermined temperature.
In the oven of either paragraph [0051] or [0052] the first sub-cavity can be positioned below the second sub-cavity and can include a lower wall of the oven cavity, and the heat source can be positioned below the lower wall of the oven cavity.
In the oven of either of paragraphs [0051] or [0052], the first sub-cavity can be positioned above the second sub-cavity and can include an upper wall of the oven cavity, and the heat source can be positioned adjacent the upper wall of the oven cavity.
In the oven of any of paragraphs[0049] to [0054] the driving mechanism can include an electromagnet fixedly coupled with one of the housing and the second panel, a permanently magnetic element fixedly coupled with the other of the housing and the second panel, and a spring coupled in an opposing relationship between the electromagnet and the permanently magnetic element.
In the oven of paragraph [0055] a magnetic force of the electromagnet can be adjustable to controllably move the electromagnet toward and away from the permanently magnetic element against the opposing force of the spring.
In the oven of paragraph [0056] adjustment of the electromagnet to controllably move the electromagnet toward the permanent magnet can move the second panel relative to the first panel from the closed position to the heat transmission position.
In the oven of either paragraph [0056] or [0057], the adjustment of the electromagnet to controllably move the permanent magnet can include increasing a current flow of electricity to the electromagnet.
According to another aspect, an oven includes an interior liner defining an oven cavity having spaced-apart side walls, a top wall, a bottom wall, and a back wall, a first heat source in thermal communication with the oven cavity and positioned beneath the bottom wall of the oven cavity, a second heat source in thermal communication with the oven cavity and positioned adjacent the top wall of the oven cavity, and a controller operably associated with the heat source. A divider is positioned within the cavity and has a first panel extending through a first length and a first width configured for the first panel to fit within the interior cavity in contact with the spaced-apart side walls the back wall of the oven cavity to spatially separate the oven cavity into respective upper and lower sub-cavities. The upper sub-cavity includes the top wall of the oven cavity, and the lower sub-cavity includes the bottom wall of the oven cavity. The first panel defines a first plurality of apertures therethrough. The divider also has a second panel slidably mounted to the first panel and defining a second plurality of apertures therethrough, the second plurality of apertures being collectively moveable relative to the first plurality of apertures by sliding of the second panel relative to the first panel between a heat transmission position, wherein ones of the second plurality of apertures are aligned with respective ones of the first plurality of apertures to define transmission openings corresponding in size with at least one of the first apertures or the second apertures, and a closed position, wherein the ones of the second plurality of apertures are unaligned with the respective ones of the first apertures such that the transmission openings are closed. A driving mechanism is coupled between the housing and the second panel and is configured for controllably moving the second panel relative to the first panel between the full heat transmission position and the closed position. The controller is further in operable communication with the driving mechanism to cause the driving mechanism to controllably move the second panel relative to the first panel.
The oven according to paragraph [0059] can further include a first temperature sensor operably associated with the first oven cavity and a second temperature sensor operably associated with the second oven cavity, and the controller can be in electronic communication with the first and second temperature sensors.
In the oven according to either paragraph [0059] or [0060] the controller can be configured to selectively control the first heat source and the second heat source to heat a selected one of the upper and lower sub-cavities to a first temperature using the respective one of the first heat source and the second heat source and to control the driving mechanism to allow heat from the one of the upper or lower sub-cavity to heat the other of the upper or lower sub-cavity at a second temperature that is lower than the first temperature.
It will be understood by one having ordinary skill in the art that construction of the described disclosure and other components is not limited to any specific material. Other exemplary embodiments of the disclosure disclosed herein may be formed from a wide variety of materials, unless described otherwise herein.
For purposes of this disclosure, the term “coupled” (in all of its forms, couple, coupling, coupled, etc.) generally means the joining of two components (electrical or mechanical) directly or indirectly to one another. Such joining may be stationary in nature or movable in nature. Such joining may be achieved with the two components (electrical or mechanical) and any additional intermediate members being integrally formed as a single unitary body with one another or with the two components. Such joining may be permanent in nature or may be removable or releasable in nature unless otherwise stated.
It is also important to note that the construction and arrangement of the elements of the disclosure as shown in the exemplary embodiments is illustrative only. Although only a few embodiments of the present innovations have been described in detail in this disclosure, those skilled in the art who review this disclosure will readily appreciate that many modifications are possible (e.g., variations in sizes, dimensions, structures, shapes and proportions of the various elements, values of parameters, mounting arrangements, use of materials, colors, orientations, etc.) without materially departing from the novel teachings and advantages of the subject matter recited. For example, elements shown as integrally formed may be constructed of multiple parts or elements shown as multiple parts may be integrally formed, the operation of the interfaces may be reversed or otherwise varied, the length or width of the structures and/or members or connector or other elements of the system may be varied, the nature or number of adjustment positions provided between the elements may be varied. It should be noted that the elements and/or assemblies of the system may be constructed from any of a wide variety of materials that provide sufficient strength or durability, in any of a wide variety of colors, textures, and combinations. Accordingly, all such modifications are intended to be included within the scope of the present innovations. Other substitutions, modifications, changes, and omissions may be made in the design, operating conditions, and arrangement of the desired and other exemplary embodiments without departing from the spirit of the present innovations.
It will be understood that any described processes or steps within described processes may be combined with other disclosed processes or steps to form structures within the scope of the present disclosure. The exemplary structures and processes disclosed herein are for illustrative purposes and are not to be construed as limiting.
Number | Date | Country | |
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20240044509 A1 | Feb 2024 | US |