The present disclosure relates generally to article carrier systems and, more particularly, to a stanchion lock mechanism assembly including a rotatable lever.
Article carrier systems are well known throughout the automotive industry for use in storing or retaining luggage, bicycles, small boats, or the like on the exterior of a motor vehicle. Typically, two cross-rails that are generally parallel to one another and extend between the front and the rear of the vehicle are provided. At least one side rail is positioned between and secured to the two cross-rails by a support. In one type of article carrier system, the support is a cam-based locking mechanism.
The cam-based locking mechanism includes a clamp and a stanchion that each receive the side rail. The clamp is adjusted upwardly or downwardly in the longitudinal direction relative to the stanchion to position the side rail in place. The clamp is adjusted longitudinally by way of a rotatable lever and a pin. The lever is in engagement with the pin such that when the lever is rotated, the pin correspondingly rotates with the lever as well. The pin is connected to the clamp, and moves the clamp upwardly or downwardly when rotated by the lever.
Cam-based locking mechanisms typically lack the precision necessary to lock and unlock the clamp effectively. More specifically, cam-based mechanisms may result in coarse adjustments to the clamp that are especially inconvenient where the rack system employs a marginally tight clamping mechanism that only needs to be adjusted by a few tenths of a millimeter to loosen or tighten the clamping mechanism. Further, improper tightening of the clamp may result in the locking mechanism being slightly loose.
Thus, there exists a need for a cam-based locking mechanism that allows for more accurate adjustments of a clamping mechanism.
Referring now to the discussion that follows and also to the drawings, illustrative approaches to the disclosed systems and methods are shown in detail. Although the drawings represent some possible approaches, the drawings are not necessarily to scale and certain features may be exaggerated, removed, or partially sectioned to better illustrate and explain the present disclosure. Further, the descriptions set forth herein are not intended to be exhaustive or otherwise limit or restrict the claims to the precise forms and configurations shown in the drawings and disclosed in the following detailed description.
According to various exemplary illustrations described herein, a stanchion lock mechanism assembly is provided that includes a clamp, a pin and a lever. The pin includes a first end and a second end, where the second end of the pin is engaged with the clamp. The lever includes a first locked position, a second locked position and an unlocked position and is connected to the first end of the pin. The lever is selectively rotatable about an axis that is generally aligned with the pin when in the unlocked position, where the pin advances the clamp in a longitudinal direction when rotated. The lever is rotated no more than one-hundred and eighty degrees about the axis between the first locked position and the second locked position.
In another exemplary illustration, a stanchion lock mechanism assembly includes a clamp, pin, and lever. The lever includes multiple camming surfaces that are each offset from a center of rotation of the lever by a different distance. Accordingly, the lever may be rotated to align a desired one of the camming surfaces for placing into a locked position, wherein the desired camming surface engages a cavity of the stanchion and advances the clamp a desired distance. Further, each of the various camming surfaces provide a different clamp advancement, allowing increased fine tuning of the clamp mechanism.
Turning now to the drawings and in particular to
The lever 40 is selectively received by the cavity 46, and is in the locked position when received by the cavity 46. The lever 40 is rotatably connected to the pin 48 by way of a rod 62 that passes through a corresponding aperture of the pin 48 (not shown). When the lever 40 is the locked positions, the clamp 60 is unable to move relative to the stanchion 42, and the cross rail 28 is secured to the side rail 26 by the clamp 60 and the upper stanchion portion 44. In one illustration, at least one of the stanchion 42, the lever 40 and the clamp 60 are constructed from a polymer material. However, the stanchion 42, the lever 40 and the clamp 60 may be constructed from metal as well. The pin 48 can also be constructed from a polymer or metal.
The lever 40 is rotatable in two different directions. First, the lever 40 is rotatable about the rod 62 between the locked position and the unlocked position (shown in phantom line). More specifically, the lever 40 is rotatable in a first direction that is perpendicular to an axis A-A. The axis A-A is generally aligned with the pin 48. In the illustration of
The lever 40 rotates about axis A-A when a user selectively applies a rotational force T to the lever 40. When a user rotates the lever 40 about the axis A-A, the pin 48 also rotates about the axis A-A as well. More specifically, the pin 48 includes a first end 66 and a second end 68. The first end 66 of the pin 48 is connected to the lever 40, and the second end 68 of the pin 48 is engaged the clamp 60. Because the lever 40 is connected to the pin 48 at the first end 66 by way of the rod 62, the lever 40 and the pin 48 rotate together about the axis A-A. For example, if the lever 40 is rotated one-hundred and eighty degrees (180°) about the axis A-A, the pin 48 is also rotated approximately one-hundred and eighty degrees (180°) as well.
In the illustration as shown, the lever 40 includes a generally planar base outer surface 70 and at least two generally arcuate side surfaces 72. The arcuate side surfaces 72 converge at an angle to form a hand tab portion 74, and terminate at an end surface 76. The hand tab portion 74 of the lever 40 provides a user with an outer surface that is easy to grasp. The hand tab portion 74 also facilitates manipulation of the lever 40 as well by a user. The two side surfaces 72 generally correspond to an arcuate surface 80 of the cavity 46. Therefore, when the lever 40 is received by the cavity 46, the lever 40 is unable to rotate inside the cavity 46, and thus the lever 40 is in one of the locked positions. It should be noted that while
In the exemplary illustration of
The lever 40 is rotated in the unlocked position one-hundred and eighty degrees (180°) about the axis A-A between the first position and the second position. More specifically, the lever 40 is rotated in the unlocked position from the first position (where the lever 40 is aligned such that placing it in the locked position therefrom will engage one of the side surfaces 72 with the arcuate surface 80 of the cavity) to the second position (where the lever 40 is aligned such that placing it in the locked position therefrom will engage the other of the side surfaces 72 with the arcuate surface 80 of the cavity).
The pin 48 includes a series of threads 58 and is threadingly engaged with a clamp aperture 82 of the clamp 60 when the locking mechanism 30 is in the first locked position as illustrated in
In one illustrative example, a full three-hundred and sixty degrees (360°) rotation of the lever 40 results in a longitudinal movement of the pin 48 being advanced in or out of the clamp aperture 82 and the stanchion aperture 84 by one millimeter (1.0 mm or 0.04 inches). Therefore, allowing the lever 40 to rotate only one-hundred and eighty degrees (180°) will allow for the locking mechanism 30 to provide a more precise adjustment of the clamp 60, because the pin 48 can be advanced in one-half millimeter (0.5 mm) increments instead of the one millimeter (1.0 mm) increment. It should be noted that although
The lever 40 provides greater precision and adjustability of the clamp 60 when compared to traditional levers that can only rotated and locked every three-hundred and sixty degrees (360°). Although
As seen in
As best seen in
The lever 140 can be rotated every ninety degrees (90°) and locked, instead of one-hundred and eighty degrees (180°) in the illustrations of
Lever 40 has been described above as a generally symmetrical lever about the center of rotation, such that each side surfaces provide a generally equal advancement of pin 48 when lever 40 is moved from an unlocked position to a locked position. However, lever 40 may be provided with an asymmetrical profile that allows for different clamp advancements when lever 40 is moved from an unlocked position to a locked position, depending on which side of lever 40 is engaged with the stanchion cavity 46.
For example, turning now to
Turning now to
In step 604, a second end of the pin is engaged to a clamp. For example, as described above, the pin 48 includes the second end 68 that is engaged with the clamp 60. Process 600 may then proceed to step 606.
In step 606, the lever is placed in an unlocked position, the lever being generally freely rotatable about an axis generally parallel to the pin, and the lever advances the clamp in a longitudinal direction when the lever is rotated about the axis. For example, as described above, lever 40 may be oriented generally upright and/or parallel to axis A-A, the lever being generally freely rotatable about axis A-A. Further, rotation of lever 40 about the first end of the pin 48 may advance the clamp longitudinally, e.g., along the direction of axis A-A. Process 600 may then proceed to step 608.
In step 608, first and second positions are provided for the lever 40, the lever 40 being rotatable about the first end of the pin to a locked position only when the lever 40 is in one of the first and second positions, the lever 40 being generally prevented from being rotated about the axis when the lever 40 is in the locked position. For example, as described above, lever 40 may be selectively rotatable about axis A-A between a first position and a second position that are spaced apart by about 180 degrees. In each of the first and second positions, the lever 40 is capable of being rotated about rod 62 to a locked position, in which the lever 40 is generally prevented from rotating about axis A-A by the engagement of lever 40 with the stanchion. Additionally, as described above, a lever 40′ may be employed that has at least two camming surfaces, each defining a different offset distance from a center of rotation of the lever 40′. Accordingly, lever 40′ may advance clamp 60 different distances, depending on which of first and second camming surfaces 43, 41 are engaged with cavity 46 (i.e., depending on which of the first and second positions, respectively, lever 40′ is placed in prior to moving lever 40′ from the unlocked position to the locked position). Process 600 may then proceed to step 610.
In step 610, the lever is rotated about the axis of the pin between the first and second positions, which are spaced apart rotationally about axis A-A by a predetermined angle. The predetermined angle is no more than 180 degrees, as described above. Process 600 may then proceed to step 612.
In step 612, the lever is received in a cavity that is located at an upper portion of the stanchion. For example, as described above, the lever 40 is received by the cavity 46 that is located in the upper stanchion portion 44. The cavity 46 is configured for selectively receiving the lever 40. Process 600 may then proceed to step 614.
In step 614, the side rail is clamped between a bottom surface of the stanchion and an upper surface of the clamp. For example, as described above, the cross rail 28 is secured to side rail 26 by clamping side rail 26 between the bottom surface 50 of the stanchion 42 and an upper surface 54 of the clamp 60. Both of the bottom surface 50 of the stanchion 42 and the upper surface 54 of the clamp 60 are configured for receiving the side rail 26. Process 600 may then terminate.
While the present disclosure has been particularly shown and described with reference to the foregoing preferred illustrations, it should be understood by those skilled in the art that various alternatives to the illustrations of the disclosure described herein may be employed in practicing the disclosure without departing from the spirit and scope of the disclosure as defined in the following claims. It is intended that the following claims define the scope of the disclosure illustrations within the scope of these claims and their equivalents be covered thereby. This description of the disclosure should be understood to include all novel and non-obvious combinations of elements described herein, and claims may be presented in this or a later application to any novel and non-obvious combination of these elements. The foregoing embodiment is illustrative, and no single feature or element is essential to all possible combinations that may be claimed in this or a later application.
This application claims priority to U.S. Provisional Patent Application 60/858,981, filed Nov. 14, 2006, which is incorporated by reference in its entirety.
Number | Date | Country | |
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60858981 | Nov 2006 | US |