Over-center power clamp toggle mechanism

Information

  • Patent Grant
  • 6557841
  • Patent Number
    6,557,841
  • Date Filed
    Tuesday, June 26, 2001
    23 years ago
  • Date Issued
    Tuesday, May 6, 2003
    21 years ago
Abstract
A rotary clamp having a linkage assembly that provides an over-center condition for providing high actuation and clamping forces without excessively wearing the components of the linkage assembly. The linkage assembly is connected to a linear actuator for converting linear actuator motion into rotary clamp motion between a clamped position and an unclamped position. The linkage assembly provides a first link having an aperture for receiving a pin and a roller wherein the roller is coaxially connected o the pin. The second link is pivotally connected to the first link, and the third link is pivotally connected to the second link. The roller of the first link rollably engages a surface on the third link when moving in and out of the clamped position. A beam-like structure connected to the housing provides a wear surface wherein the pin engages the wear surface in response to the roller engaging the third link to prohibit the first link from reaching an over-center position. A spring detent is provided in the third link to engage the roller in the clamped position and resist movement of the roller from moving toward the end clamped position when power is lost to the rotary clamp.
Description




FIELD OF THE INVENTION




The present invention relates, in general, to rotary clamps for linear actuators, and, more particularly, to a rotary clamp having a linkage assembly that provides an over-center condition for providing high actuation and clamping forces without excessively wearing the components of the linkage assembly.




BACKGROUND OF THE INVENTION




Rotary clamps are known of the type in which linear actuator reciprocating movement is adapted to be translated into angular rotary movement of a clamp arm. The linear actuator may be powered by a fluid motor, and an additional linkage or other transmitting means converts the linear actuator motion into rotary clamp motion. Normally, when the fluid motor is in a retracted position, the clamp is in a released position, that is, the clamp arm is removed from the work supporting surface. When the fluid motor is an extended position, the clamp arm is pivotally moved into a clamping position to clamp a workpiece to a work supporting surface and hold and/or locate the workpiece against the work supporting surface.




Various guide and linkage means have been proposed to correctly translate linear reciprocating movement of a piston and piston rod, utilized in the linear actuator, to correctly swing the clamp arm into or out of clamping position and obtain the highest mechanical advantage which can be utilized within the power stroke of the linear actuator. All of these known mechanisms, more or less, include complex designs of various mechanical components at high manufacturing and assembly costs.




A known design powers a linear actuator along a guide slot provided in a housing of the clamp. The linear actuator is pivotally connected to a linkage assembly which in turn is pivotally connected to a lever arm of a shaft link. The linear actuator provides reciprocal linear movement along the guide slot, thus driving the linkage assembly which converts the linear movement of the linear actuator into rotational movement of the shaft link. A clamp arm is connected to the shaft link wherein the shaft link provides rotary motion to the clamp arm between a clamped position and an unclamped position.




Typically, such designs try to prevent the overtravel of the linkage member to an over-center position wherein the pivot points of the linkage member are at a 0° angle with respect to one another, in other words, the longitudinal axis of the linkage member is at a position perpendicular to the longitudinal axis of the guide slot. As the linkage angle approaches 0°, the linkage force approaches infinity through the relationship P=F÷(tangent α) where P equals the linkage force, F equals the linear actuator force, and α equals the linkage angle. As the linkage member approaches the over-center position, the clamp mechanism experiences ultra high linkage forces which may cause premature wearing of the linkage mechanism or may cause the linkage mechanism to “freeze” or “lock up”.




Other designs provide for the linkage mechanism to travel to a positive center or slight over-center locking position wherein needle bearings are utilized so that the cylinder pressure required to release the clamp is no greater than the cylinder pressure needed to actuate the clamp to the locking position. Such configurations are capable of producing high clamping forces, but they are also subject to undesirable wear to the internal mechanism created during the passage through the ultra-high force over-center position. The result of the wear is the reduction of the clamp forces in which the clamp can produce.




Thus, it would be desirable to provide a rotary clamp that provided a linkage member that could travel to an over-center position without experiencing the excessive wear that is common of rotary clamps which utilize over-center linkage members.




SUMMARY OF THE INVENTION




The present invention overcomes the above-noted shortcomings by providing a rotary clamp that provides for an over-center linkage position without experiencing excessive wear to the rotary clamp. The rotary clamp of the present invention provides a means for converting linear actuator motion between a first position and a second position into rotary clamp motion between an unclamped position and a clamped position, respectively. The present invention also provides a means for preventing a first link of the converting means from reaching an over-center position and allowing a second link of the converting means to reach an over-center position in the clamped position thereby creating higher clamping and actuating forces without causing wear to the clamp. A means for resisting movement of the converting means from said clamped position toward said unclamped position is also provided.




The converting means provides a linkage assembly connected to a linear actuator and a clamp arm. The linkage assembly includes a first link pivotally connected to a second link, and a third link pivotally connected to the second link.




The preventing means provides a pin received by an aperture provided in the first link of the linkage assembly wherein a roller is coaxially connected to the pin. The roller engages the third link of the linkage assembly when moving in and out of the clamped position, and the pin engages a wear surface in response to the roller engaging the third link to prohibit the first link from reaching the over-center position.




The resisting means provides a spring detent for engaging the roller and resisting movement of the rotary clamp from the clamped position to the unclamped position.











BRIEF DESCRIPTION OF THE DRAWINGS




In the drawings, like reference numerals refer to similar elements throughout the various views.





FIG. 1

is a perspective view of a rotary clamp of the present invention.





FIG. 2

is an exploded perspective view of the rotary clamp of the present invention.





FIG. 3

is a sectional view of the rotary clamp of the present invention.





FIG. 4A

is a broken sectional view showing the preferred embodiment of the spring detent of the present invention.





FIG. 4B

is a broken sectional view of an alternative embodiment of the spring detent of the present invention.





FIG. 5

is a sectional view of the preferred embodiment of the present invention.





FIG. 6

is a schematic view showing the roller engaging the first portion of the inclined surface on the shaft link.





FIG. 7

is a schematic view showing the roller engaging the second portion of the inclined surface of the shaft link.





FIG. 8

is a schematic view showing the roller engaging the third portion of the inclined surface of the shaft link.











DESCRIPTION OF THE PREFERRED EMBODIMENT




Referring to the drawings, the present invention will now be described in detail with reference to the preferred embodiment.





FIGS. 1-8

illustrate a rotary clamp


10


as defined by the present invention. The rotary clamp


10


is actuated by a fluid cylinder or linear actuator


12


having a piston


14


therein. The piston


14


is connected to a piston rod


16


which extends outwardly from the linear actuator


12


and is received by a housing


18


of the rotary clamp


10


. The linear actuator


12


is preferably pneumatic, but the linear actuator


12


may also be hydraulic. The linear actuator


12


provides linear reciprocating movement between a first position and a second position to the piston rod


16


. A means for converting the linear actuator motion between the first position and the second position to a rotary clamp motion between a clamped position and unclamped position, respectively, is connected to the piston rod


16


. The converting means transfers the rotary clamp motion to a clamp arm


20


mounted outside and adjacent the housing


18


.




The housing


18


of the rotary clamp


10


is attached to one end of the linear actuator


12


and is formed by two halves


22


of the housing


18


. The two halves


22


of the housing


18


form a hollow portion for housing a pair of opposing plate-like structures


24


. The plate-like structures


24


are fabricated from a high strength metallic material so as to support the clamping forces transmitted through the rotary clamp


10


. The plate-like structures


24


combine with a pair of beam-like structures


26


to form an elongated guide slot


28


that extends longitudinally through the housing


18


of the rotary clamp


10


.




The two halves


22


of the housing


18


, the plate-like structures


24


, and the beam-like structures


26


are connected by dowel pins


30


that are press-fit through apertures


31


provided in the corresponding structures. The one end of the housing


18


adjacent the linear actuator


12


is open to receive the free end of the piston rod


16


. The housing


18


also includes a series of coaxial apertures


32


which extend through the two halves


22


of the housing


18


and through the plate-like structures


24


of the housing


18


. These coaxial apertures


32


have a common axis


34


offset from and substantially perpendicular to a longitudinal axis


36


of the guide slots


28


.




To adjust the amount of rotation of the clamp arm


20


without having to disassemble the rotary clamp


10


, an adjustable piston rod assembly


38


provides for linear telescopic adjustment of the piston rod


16


along its longitudinal axis. The adjustable piston rod assembly


38


is the subject of a separate patent application under a common assignee, and because the adjustable piston rod assembly


38


is not a necessary feature of the present invention, the adjustable piston rod assembly


38


will not be discussed in detail here. However, the necessary features of the adjustable piston rod assembly


38


for the present invention are that the adjustable piston rod assembly


38


provides an adjustable telescopic piston rod


16


and a rod end


42


. The adjustable telescopic piston rod


16


provides a solid rod


46


that is telescopically received by a hollow shaft


50


. An adjustment mechanism


51


is connected to the end of the hollow shaft


50


and allows for telescopic adjustment of the rod


46


within the hollow shaft


50


. The adjustment mechanism


51


provides a small housing or block


52


which houses a spring biased cam


54


. The cam


54


provides a through aperture


56


for receiving the rod


46


. The rod


46


provides a plurality of cylindrical recesses


58


for receiving a portion of the cam


54


that defines a smaller radius portion of the aperture


56


in the cam


54


. The cam


54


is accessed from outside the housing


18


of the rotary clamp


10


through an aperture


60


provided in the housing


52


of the rotary clamp


10


and an aperture


61


provided in the block


52


of the adjustment mechanism


51


. The cam


54


pivots about pin


63


, and upon applying a force against the cam


54


, the cam


54


will yield against the bias of spring


62


to allow rod


46


to pass through a larger radius portion of aperture


56


. The rod


46


may then be telescopically moved relative to the hollow shaft


50


. When the force against the cam


54


is released, the portion of the cam


54


that defines the smaller radius portion of aperture


56


engages one of the cylindrical recesses


58


of rod


46


to lock the telescopic piston rod


16


into a fixed position.




To connect the piston rod


16


to the converting means, the rod end


42


is connected to the end of rod


46


of the telescopic piston rod


16


. The rod end


42


provides a pin


48


which extends through the lateral sides of the rod end


42


. The rod end


42


has a flat top surface which is sensed by a pair of proximity switches


44


. The proximity switches


44


send a signal to a controller (not shown) to electronically identify when the rotary clamp


10


is in the clamped or unclamped position. The converting means provides a linkage assembly


17


having a pair of first links


64


, a pair of second links


76


, and a third link


82


. The first links or linkage members


64


are substantially parallel and oval and have three corresponding apertures


57


,


68


,


80


extending therethrough. The first aperture


57


pivotally receives the ends of pins


48


wherein the ends of pin


48


are received by and slide along the elongated guide slot


28


.




The second aperture


68


of linkage members


64


pivotally receives the ends of a pin


72


which is mounted within a roller


70


. The roller


70


includes an aperture for receiving pin


72


such that pin


72


is coaxially mounted along the center-line axis of roller


70


. The second aperture


68


in the linkage members


64


is substantially oblong or oval so that when the roller


70


engages the linkage assembly


17


, as will be described in detail later, the pin


72


may move within the second apertures


68


thus allowing the roller


70


to move relative to the linkage member


64


. Roller bearings (not shown) may be utilized between pin


72


and the second aperture


68


of linkage members


64


to enhance the rolling of roller


70


. The ends of pin


72


are received by and slide along the elongated guide slot


28


created by the plate-like structure


24


and the beam-like structure


26


.




The linkage members


64


are pivotally connected to the second links or toggle links


76


by the third aperture


80


of linkage members


64


pivotally receiving an integral post


78


from the toggle links


76


. The toggle links


76


are substantially oval and directly oppose one another. Each post


78


of the toggle links


76


is substantially cylindrical and extends outward from one end of the links


76


. At the opposite end of toggle links


76


, the links


76


are pivotally connected to a shaft link or third link


82


. The shaft link


82


includes an integral lever arm


84


having an aperture


86


extending therethrough. Coaxial apertures


90


provided in toggle links


76


are aligned with the through aperture


86


in the lever arm


84


of the shaft link


82


, and a pin


88


is inserted therethrough such that the toggle links


76


are pivotally mounted on opposite sides of the lever arm


84


.




To transmit rotary motion to the clamp arm


20


, the shaft link


82


includes a pivot pin


92


that is integrally connected to the lever arm


84


. The pivot pin


92


is substantially cylindrical and is rotatably disposed within the coaxial apertures


32


provided in the housing


18


of the rotary clamp


10


. A pair of bushings


94


are seated within the coaxial apertures


32


in the housing


18


to act as a bearing surface for pivot pin


92


. O-rings


95


are utilized to seal the bushings


94


to the housing


18


. A substantially rectangular portion


96


of the pivot pin


92


extends through the coaxial apertures


32


and away from the housing


18


to allow the clamp arm


20


to be mounted thereto. Alternatively, the end portion of the pivot pin


92


may be substantially cylindrical as seen in the alternative embodiment shown in

FIGS. 3

,


4


A and B. In this alternative embodiment, the clamp arm


20


is fastened to the cylindrical pivot pin


92


through a plurality of fasteners.




In order to stop the clamp arm


20


in a predetermined position, the shaft link


82


provides a positive stop


98


integral with and extending from the lever arm


84


. The positive stop


98


engages a post


100


that is secured between the interior walls of the housing


18


. Preferably, positive stop


98


has a substantially flat surface that engages post


100


, but the positive stop


98


may also be formed as an arcuate surface therein to complement and receive the substantially circular shape of the post


100


. The positive stop


98


abuts the post


100


to limit the travel of the clamp arm


20


in the clamped position.




Even though the rotary clamp


10


is designed not to open unexpectedly upon the loss of power and/or air pressure to the linear actuator


12


, it may be desirable to move the rotary clamp


10


to the unclamped position in order to release a workpiece (not shown) or reset the linkage assembly


17


. Due to the position of the linkage assembly


17


when in the clamped position, the actuation force may be too great to manually move the rotary clamp


10


to the unclamped position without disassembling the rotary clamp


10


or the linear actuator


12


. The present invention provides a reciprocal member


102


that is slidably disposed within a slot


103


provided in the end wall of the housing


18


. The reciprocal member


102


has a substantially rectangular body with a pair of larger end portions extending within the housing


18


and beyond the length of the slot


103


so as to capture the reciprocal member


102


within the end wall of the housing


18


. The reciprocal member


102


is aligned with the mid-portion of links


76


so that the reciprocal member


102


is displaced by the links


76


when the rotary clamp


10


is in the clamped position. If power and/or air is lost to the rotary clamp


10


when in the clamped position, the reciprocal member


102


may be manually pushed to move the linkage assembly


17


toward the unclamped position.




To allow the linkage assembly


17


to move to an over-center position without risking wear to the rotary clamp


10


, the present invention provides a means for preventing the first link


64


of the linkage assembly


17


from reaching an over-center position while allowing the second link


76


of the linkage assembly


17


to reach an over-center position when in the clamped position. This occurs by having pin


72


engage a substantially flat wear surface of the beam-like structure


26


which further defines a portion of the elongated slot


28


. Although not shown, the pin


72


may provide a flat surface to enhance the engagement with the wear surface of the beam-like structure. Further upward pressure is applied to the pin


72


against the beam-like structure


26


by having the roller


70


roll onto an inclined surface


104


provided on the lever arm


84


of the shaft link


82


. As seen in

FIGS. 6-8

, the aperture


68


in the linkage members


64


that receive pin


72


of the roller


70


are oblong so that the roller


70


can adjust to the angle of the inclined surface


104


while allowing the pin


72


to maintain its linear path along the elongated guide slot


28


. The inclined surface


104


provides a ramp by which the roller


70


may engage and roll onto when the rotary clamp


10


is moving in and out of the clamped position. The inclined surface


104


is formed such that as the landing


104


moves away from the pivot pin


92


and toward the lever arm


84


, the landing


104


rises 5° to 6° relative to a horizontal axis


113


, as indicated by


112


in FIG.


6


. The landing


104


then transforms to a slightly downward portion


114


that extends at a −1° angle relative to the horizontal axis


113


, as seen in FIG.


7


. As the landing


104


moves toward the end of the lever arm


84


, the landing


104


begins to rise again at a 7° angle relative to the horizontal axis


113


, as shown by


116


in FIG.


8


. The last raised portion


116


of the inclined surface


104


assures that the piston rod


16


will wedge the roller


70


between the inclined surface


104


and the wear surface of the beam-like structure


26


by driving the pin


72


into the beam-like structure


26


and rolling the roller


70


up the inclined surface


104


to provide the clamp


10


with a tight fit in the clamped position. Although not shown in the drawings, the landing


104


may also provide an additional raised portion of a 15° to 16° angle relative to the horizontal axis


113


at the end of the lever arm


84


to assure that the roller


70


will wedge the pin


72


into the wear surface of the beam-like structure


26


regardless of the wear on the roller


70


. The different angles on the inclined surface


104


assure that rotary clamp


10


will not become unclamped when the clamp


10


is backdriven. If the rotary clamp


10


is backdriven, such as in the case of loss of power and/or air or an attempt to manually open the clamp


10


, the roller


70


may “relax” or roll down section


116


of the inclined surface


104


and stop and hold at section


114


. The upward angle of section


114


, in combination with the angles of the linkage assembly


17


, creates actuation forces that prohibit the clamp


10


from moving toward the unclamped position.




A means for resisting movement of the linkage assembly


17


is provided within the rotary clamp


10


to ensure that the roller


70


does not roll toward the unclamped position when power is lost to the rotary clamp


10


. Preferably, the means for resisting movement provides a back lock plunger


118


having a spring detent therein, as most clearly shown in FIG.


4


A. The back lock plunger


118


has an open-ended cylindrical body


120


disposed within an aperture provided in the downwardly declining portion


114


of the inclined surface


104


of the lever arm


84


of the shaft link


82


. The cylindrical body


120


has a compression spring


122


and a spherical ball or roller


124


disposed therein. The spherical roller


124


is partially disposed within the cylindrical body


120


as the compression spring


122


biases the spherical roller


124


toward the open end of the cylindrical body


120


. A lip or shoulder on the end of the cylindrical body


120


captures and holds the spherical roller


124


within the body


120


. The spherical roller


124


extends just above the inclined surface


114


of the lever arm


84


of the shaft link


82


to provide a bias against the roller


70


from moving toward the unclamped position. When enough force is applied to the roller


70


, the spherical roller


124


will yield to the compression spring


122


by receding within the cylindrical body


120


thereby allowing the roller


70


to pass over the back-lock plunger


118


.




In an alternative embodiment, the means for resisting movement of the linkage assembly provides a spring roller guide


106


mounted to two of the dowel pins


30


utilized to connect the plates


24


and beams


26


to the housing


18


of the rotary clamp


10


, as seen in FIG.


4


B. The spring roller guide


106


is a thin sheet of bent metal that is connected to and extends between the two dowel pins


30


. The spring roller guide


106


engages the roller


70


so as to bias the roller


70


against the tapered landing


104


of the lever arm


84


when the roller


70


engages the spring roller guide


106


.




In operation, the rotary clamp


10


starts in the unclamped position with the piston rod


16


fully retracted in the linear actuator


12


. When the linear actuator


12


is actuated, the piston rod


16


extends into the housing


18


of the rotary clamp


10


and drives the pins


72


along the elongated guide slot


28


of the housing


18


. In doing so, the linkage assembly


17


converts the linear actuator motion of the piston rod


16


into rotary motion of the clamp arm


20


toward the clamped position. Just prior to or simultaneous with the lever arm


84


rotating and engaging the post


100


, the roller


70


engages the first portion


112


of the inclined surface


104


of the lever arm


84


and begins to drive the pins


72


upward into the wear surfaces of beams


26


creating a wedging effect with the roller


70


, as seen in FIG.


6


. At this point, the linkage angle a is before center and is effectively made with the pivotal axes


108


,


109


of links


76


and a vertical axis


110


. The piston rod


16


continues to drive the roller


70


along the second and third portions


114


,


116


of the inclined surface


104


of the shaft link


82


, as seen in

FIGS. 7-8

. When the piston rod


16


is fully extended, the toggle links


76


rest in an over-center position, that is, the pivotal axis


109


extends beyond the vertical axis


110


. This over-center linkage angle is identified as α′. The over-center positioning of the toggle links


76


may occur without wear to the linkage assembly


17


because pins


72


engage the wear surface of the beam-like structure


26


, and roller


70


engages the inclined surface


104


of shaft link


82


to drive pins


72


into the wear surface of the beam-like structure


26


. This relieves toggle links


76


from any actuation forces, and places the actuation forces on pins


72


and roller


70


. The center axis


111


of the roller


70


in relation to the pivoting axis


108


of link


76


provides an angle a that does not extend beyond the vertical axis


110


. Thus, the linkage assembly


17


is allowed to obtain an over-center position without realizing the excessive force which typically leads to excessive wear in similar linkage assemblies.




While the invention has been described in connection with what is presently considered to be the most practical and preferred embodiment, it is to be understood that the invention is not to be limited to the disclosed embodiments, but to the contrary, it is intended to cover various modifications on equivalent arrangements included within the spirit and scope of the appended claims. The scope is to be accorded the broadest interpretation so as to encompass all such modifications and equivalent structures as is performed under the law.



Claims
  • 1. An over-center rotary power clamp comprising:means, having a first link and a second link, for converting linear actuator motion between a first position and a second position into rotary clamp motion between an unclamped position and a clamped position, respectively, and said first link having a roller pivotally connected thereto about a first pivotal axis, and said first link pivotally connected to said second link about a second pivotal axis wherein said first and second pivotal axes are longitudinally spaced; and means for preventing said first pivotal axis of said first link from reaching an over-center position in said clamped position and allowing said second pivotal axis of said first link to reach an over-center position in said clamped position thereby creating higher clamping and actuation forces without causing excessive wear to said rotary clamp.
  • 2. The over-center rotary power clamp stated in claim 1, further comprising:means for resisting movement of said converting means from said clamped position to said unclamped position when power is lost to said rotary clamp.
  • 3. The over-center rotary power clamp as stated in claim 1, wherein said converting means comprises:a linkage assembly having said first link pivotally connected to said second link, and a third link pivotally connected to said second link.
  • 4. The over-center rotary power clamp stated in claim 1, wherein said preventing means further comprises:a pair of opposing surfaces having one of said surfaces defined by a beam structure connected to said housing and the other of said surfaces defined by a third link of said converting means wherein said roller of said first link of said converting means engages said opposing surfaces to prohibit said first pivotal axis of said first link of said converting means from reaching an over-center position when in said clamped position.
  • 5. The over-center rotary power clamp stated in claim 2, wherein said resisting movement means comprises:a spring detent engageable with said roller of said first link of said preventing means when said converting means is moving from said clamped position to said unclamped position.
  • 6. An over-center rotary power clamp comprising:a housing having a linear actuator connected thereto for providing linear motion between a first position and a second position; a linkage assembly connected to said linear actuator for converting said linear actuator motion between said first position and said second position into rotary clamp motion between a clamped position and an unclamped position, respectively; said linkage assembly having at least a first link and a second link, and said first link having a roller pivotally connected thereto about a first pivotal axis, and said first link pivotally connected to said second link about a second pivotal axis wherein said first and second pivotal axes are longitudinally spaced; and means for preventing said first pivotal axis of said first link from reaching an over-center position in said clamped position and for allowing said second pivotal axis of said first link to reach an over-center position in said clamped position thereby providing high clamping and actuation forces of said rotary clamp without causing excessive wear to said linkage assembly.
  • 7. The over-center rotary power clamp stated in claim 6, wherein said preventing means further comprises:said first link having an aperture for receiving a pin, wherein said roller is coaxially connected to said pin; said linkage assembly having a third link pivotally connected to said second link wherein said roller of said first link engages said third link when moving in and out of said clamped position; and a beam structure connected to said housing wherein said pin engages said beam structure in response to said roller of said first link engaging said third link to prohibit said first pivotal axis of said first link from reaching an over-center position.
  • 8. An over-center rotary power clamp as stated in claim 7, further comprising:means for resisting movement of said roller from said clamped position to said unclamped position when power is lost to said rotary clamp.
  • 9. The over-center rotary power clamp as stated in claim 8, wherein said resisting means comprises:a spring detent connected to said third link, and said spring detent engaging said roller in said clamped position to resist movement of said roller from moving toward said unclamped position when power is lost to said rotary clamp.
  • 10. The over-center rotary clamp stated in claim 8 wherein said resisting means further comprises:a spring having its ends connected to said housing and having a mid-portion of said spring engaging said roller in said clamped position to prevent said roller from moving from said clamped position toward said unclamped position when power is lost to said rotary clamp.
  • 11. The over-center rotary power clamp as stated in claim 7, further comprising:said third link having a substantially inclined surface for engagement with said roller and said inclined surface having a generally upward inclining angle toward said beam structure as said roller moves towards said clamped position; and said beam structure having a substantially flat surface for engaging said pin wherein said flat surface of said beam structure opposes said inclined surface of said third link such that the space between said flat surface and said inclined surface diminishes as said roller and said pin move toward said clamped position thereby prohibiting said first pivotal axis of said first link from reaching an over-center position.
  • 12. The over-center rotary power clamp as stated in claim 11, further comprising:said inclined surface of said third link having an upwardly angled incline toward said beam structure on both of its ends with a downwardly angled decline away from said beam structure therebetween.
  • 13. An over-center rotary power clamp comprising:a housing having a linear actuator connected thereto for providing linear actuator motion between a first position and a second position; a linkage assembly having a first link pivotally connected to said linear actuator, a second link pivotally connected to said first link about a second pivotal axis, and a third link pivotally connected to said second link wherein said linkage assembly converts said linear actuator motion between said first position and said second position into rotary clamp motion between a clamped position and an unclamped position, respectively; a pin received by an aperture provided in said first link; a roller pivotally connected to said first link by said pin about a first pivotal axis wherein said first and second pivotal axes are longitudinally spaced, and said roller engaging an inclined surface on said third link when moving in and out of said clamped position; and a beam structure connected to said housing and having a wear surface opposing said inclined surface of said third link wherein said pin engages said wear surface in response to said roller engaging said inclined surface of said third link wherein the distance between said wear surface and said inclined surface of said third link generally diminishes over the entire length of said inclined surface as said roller and said pin approach said clamped position thereby stopping and prohibiting said first pivotal axis of said first link from reaching an over-center position and allowing said second pivotal axis of said first link to reach an over-center position in said clamped position thereby providing high clamping and actuation forces of said rotary clamp without causing excessive wear to said linkage assembly.
  • 14. The over-center rotary power clamp stamp stated in claim 13, further comprising:said inclined surface of said third link being inclined at both of its ends toward said wear surface of said beam structure and a downwardly angled decline therebetween away from said wear surface of said beam structure.
  • 15. The over-center rotary power clamp stated in claim 13, further comprising:means for resisting movement of said roller from said clamped position to said unclamped position when power is lost to said rotary clamp.
  • 16. The over-center rotary power clamp stated in claim 15, wherein said resisting means comprises:a spring detent located on said inclined surface of said third link, and said roller engaging said spring detent in said clamped position to resist movement of said roller from said clamped position to said unclamped position when power is lost to said rotary clamp.
  • 17. The over-center rotary power clamp stated in claim 15 further comprising:a spring having its end connected to said housing and having a mid-portion engaging said roller in said clamped position to resist said roller from moving toward said unclamped position from said clamped position when power is lost to said rotary clamp.
  • 18. The over-center rotary power clamp stated in claim 16, wherein said spring detent comprises:a substantially cylindrical open-ended body disposed within said third link; a compression spring disposed within said body; and a substantially spherical roller partially disposed within said housing wherein said spring engages and biases said spherical roller toward said open end of said housing wherein said spherical roller is captured by said body and extends above said inclined surface of said third link for resisting movement of said roller from said clamped position to said unclamped position.
  • 19. The over center rotary power clamp stated in claim 13, further comprising:said aperture in said first link for receiving said pin of said roller wherein said aperture is substantially oval to allow said pin to respond to said roller engaging said third link.
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Number Name Date Kind
3347542 Mericle, Jr. Oct 1967 A
3724837 McPherson Apr 1973 A
4396183 Lymburner Aug 1983 A
4458889 McPherson Jul 1984 A
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4921233 Fabrice May 1990 A
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5884903 Sawdon Mar 1999 A
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