Information
-
Patent Grant
-
6557841
-
Patent Number
6,557,841
-
Date Filed
Tuesday, June 26, 200123 years ago
-
Date Issued
Tuesday, May 6, 200321 years ago
-
Inventors
-
Original Assignees
-
Examiners
- Hail, III; Joseph J.
- Shanley; Daniel
Agents
-
CPC
-
US Classifications
Field of Search
US
- 269 32
- 269 228
- 269 237
- 269 222
- 269 233
- 269 24
- 269 27
- 269 216
- 269 217
- 269 220
- 269 221
- 269 2256
- 269 93
- 269 94
- 269 238
- 074 55
- 074 25
- 074 105
- 074 106
-
International Classifications
-
Abstract
A rotary clamp having a linkage assembly that provides an over-center condition for providing high actuation and clamping forces without excessively wearing the components of the linkage assembly. The linkage assembly is connected to a linear actuator for converting linear actuator motion into rotary clamp motion between a clamped position and an unclamped position. The linkage assembly provides a first link having an aperture for receiving a pin and a roller wherein the roller is coaxially connected o the pin. The second link is pivotally connected to the first link, and the third link is pivotally connected to the second link. The roller of the first link rollably engages a surface on the third link when moving in and out of the clamped position. A beam-like structure connected to the housing provides a wear surface wherein the pin engages the wear surface in response to the roller engaging the third link to prohibit the first link from reaching an over-center position. A spring detent is provided in the third link to engage the roller in the clamped position and resist movement of the roller from moving toward the end clamped position when power is lost to the rotary clamp.
Description
FIELD OF THE INVENTION
The present invention relates, in general, to rotary clamps for linear actuators, and, more particularly, to a rotary clamp having a linkage assembly that provides an over-center condition for providing high actuation and clamping forces without excessively wearing the components of the linkage assembly.
BACKGROUND OF THE INVENTION
Rotary clamps are known of the type in which linear actuator reciprocating movement is adapted to be translated into angular rotary movement of a clamp arm. The linear actuator may be powered by a fluid motor, and an additional linkage or other transmitting means converts the linear actuator motion into rotary clamp motion. Normally, when the fluid motor is in a retracted position, the clamp is in a released position, that is, the clamp arm is removed from the work supporting surface. When the fluid motor is an extended position, the clamp arm is pivotally moved into a clamping position to clamp a workpiece to a work supporting surface and hold and/or locate the workpiece against the work supporting surface.
Various guide and linkage means have been proposed to correctly translate linear reciprocating movement of a piston and piston rod, utilized in the linear actuator, to correctly swing the clamp arm into or out of clamping position and obtain the highest mechanical advantage which can be utilized within the power stroke of the linear actuator. All of these known mechanisms, more or less, include complex designs of various mechanical components at high manufacturing and assembly costs.
A known design powers a linear actuator along a guide slot provided in a housing of the clamp. The linear actuator is pivotally connected to a linkage assembly which in turn is pivotally connected to a lever arm of a shaft link. The linear actuator provides reciprocal linear movement along the guide slot, thus driving the linkage assembly which converts the linear movement of the linear actuator into rotational movement of the shaft link. A clamp arm is connected to the shaft link wherein the shaft link provides rotary motion to the clamp arm between a clamped position and an unclamped position.
Typically, such designs try to prevent the overtravel of the linkage member to an over-center position wherein the pivot points of the linkage member are at a 0° angle with respect to one another, in other words, the longitudinal axis of the linkage member is at a position perpendicular to the longitudinal axis of the guide slot. As the linkage angle approaches 0°, the linkage force approaches infinity through the relationship P=F÷(tangent α) where P equals the linkage force, F equals the linear actuator force, and α equals the linkage angle. As the linkage member approaches the over-center position, the clamp mechanism experiences ultra high linkage forces which may cause premature wearing of the linkage mechanism or may cause the linkage mechanism to “freeze” or “lock up”.
Other designs provide for the linkage mechanism to travel to a positive center or slight over-center locking position wherein needle bearings are utilized so that the cylinder pressure required to release the clamp is no greater than the cylinder pressure needed to actuate the clamp to the locking position. Such configurations are capable of producing high clamping forces, but they are also subject to undesirable wear to the internal mechanism created during the passage through the ultra-high force over-center position. The result of the wear is the reduction of the clamp forces in which the clamp can produce.
Thus, it would be desirable to provide a rotary clamp that provided a linkage member that could travel to an over-center position without experiencing the excessive wear that is common of rotary clamps which utilize over-center linkage members.
SUMMARY OF THE INVENTION
The present invention overcomes the above-noted shortcomings by providing a rotary clamp that provides for an over-center linkage position without experiencing excessive wear to the rotary clamp. The rotary clamp of the present invention provides a means for converting linear actuator motion between a first position and a second position into rotary clamp motion between an unclamped position and a clamped position, respectively. The present invention also provides a means for preventing a first link of the converting means from reaching an over-center position and allowing a second link of the converting means to reach an over-center position in the clamped position thereby creating higher clamping and actuating forces without causing wear to the clamp. A means for resisting movement of the converting means from said clamped position toward said unclamped position is also provided.
The converting means provides a linkage assembly connected to a linear actuator and a clamp arm. The linkage assembly includes a first link pivotally connected to a second link, and a third link pivotally connected to the second link.
The preventing means provides a pin received by an aperture provided in the first link of the linkage assembly wherein a roller is coaxially connected to the pin. The roller engages the third link of the linkage assembly when moving in and out of the clamped position, and the pin engages a wear surface in response to the roller engaging the third link to prohibit the first link from reaching the over-center position.
The resisting means provides a spring detent for engaging the roller and resisting movement of the rotary clamp from the clamped position to the unclamped position.
BRIEF DESCRIPTION OF THE DRAWINGS
In the drawings, like reference numerals refer to similar elements throughout the various views.
FIG. 1
is a perspective view of a rotary clamp of the present invention.
FIG. 2
is an exploded perspective view of the rotary clamp of the present invention.
FIG. 3
is a sectional view of the rotary clamp of the present invention.
FIG. 4A
is a broken sectional view showing the preferred embodiment of the spring detent of the present invention.
FIG. 4B
is a broken sectional view of an alternative embodiment of the spring detent of the present invention.
FIG. 5
is a sectional view of the preferred embodiment of the present invention.
FIG. 6
is a schematic view showing the roller engaging the first portion of the inclined surface on the shaft link.
FIG. 7
is a schematic view showing the roller engaging the second portion of the inclined surface of the shaft link.
FIG. 8
is a schematic view showing the roller engaging the third portion of the inclined surface of the shaft link.
DESCRIPTION OF THE PREFERRED EMBODIMENT
Referring to the drawings, the present invention will now be described in detail with reference to the preferred embodiment.
FIGS. 1-8
illustrate a rotary clamp
10
as defined by the present invention. The rotary clamp
10
is actuated by a fluid cylinder or linear actuator
12
having a piston
14
therein. The piston
14
is connected to a piston rod
16
which extends outwardly from the linear actuator
12
and is received by a housing
18
of the rotary clamp
10
. The linear actuator
12
is preferably pneumatic, but the linear actuator
12
may also be hydraulic. The linear actuator
12
provides linear reciprocating movement between a first position and a second position to the piston rod
16
. A means for converting the linear actuator motion between the first position and the second position to a rotary clamp motion between a clamped position and unclamped position, respectively, is connected to the piston rod
16
. The converting means transfers the rotary clamp motion to a clamp arm
20
mounted outside and adjacent the housing
18
.
The housing
18
of the rotary clamp
10
is attached to one end of the linear actuator
12
and is formed by two halves
22
of the housing
18
. The two halves
22
of the housing
18
form a hollow portion for housing a pair of opposing plate-like structures
24
. The plate-like structures
24
are fabricated from a high strength metallic material so as to support the clamping forces transmitted through the rotary clamp
10
. The plate-like structures
24
combine with a pair of beam-like structures
26
to form an elongated guide slot
28
that extends longitudinally through the housing
18
of the rotary clamp
10
.
The two halves
22
of the housing
18
, the plate-like structures
24
, and the beam-like structures
26
are connected by dowel pins
30
that are press-fit through apertures
31
provided in the corresponding structures. The one end of the housing
18
adjacent the linear actuator
12
is open to receive the free end of the piston rod
16
. The housing
18
also includes a series of coaxial apertures
32
which extend through the two halves
22
of the housing
18
and through the plate-like structures
24
of the housing
18
. These coaxial apertures
32
have a common axis
34
offset from and substantially perpendicular to a longitudinal axis
36
of the guide slots
28
.
To adjust the amount of rotation of the clamp arm
20
without having to disassemble the rotary clamp
10
, an adjustable piston rod assembly
38
provides for linear telescopic adjustment of the piston rod
16
along its longitudinal axis. The adjustable piston rod assembly
38
is the subject of a separate patent application under a common assignee, and because the adjustable piston rod assembly
38
is not a necessary feature of the present invention, the adjustable piston rod assembly
38
will not be discussed in detail here. However, the necessary features of the adjustable piston rod assembly
38
for the present invention are that the adjustable piston rod assembly
38
provides an adjustable telescopic piston rod
16
and a rod end
42
. The adjustable telescopic piston rod
16
provides a solid rod
46
that is telescopically received by a hollow shaft
50
. An adjustment mechanism
51
is connected to the end of the hollow shaft
50
and allows for telescopic adjustment of the rod
46
within the hollow shaft
50
. The adjustment mechanism
51
provides a small housing or block
52
which houses a spring biased cam
54
. The cam
54
provides a through aperture
56
for receiving the rod
46
. The rod
46
provides a plurality of cylindrical recesses
58
for receiving a portion of the cam
54
that defines a smaller radius portion of the aperture
56
in the cam
54
. The cam
54
is accessed from outside the housing
18
of the rotary clamp
10
through an aperture
60
provided in the housing
52
of the rotary clamp
10
and an aperture
61
provided in the block
52
of the adjustment mechanism
51
. The cam
54
pivots about pin
63
, and upon applying a force against the cam
54
, the cam
54
will yield against the bias of spring
62
to allow rod
46
to pass through a larger radius portion of aperture
56
. The rod
46
may then be telescopically moved relative to the hollow shaft
50
. When the force against the cam
54
is released, the portion of the cam
54
that defines the smaller radius portion of aperture
56
engages one of the cylindrical recesses
58
of rod
46
to lock the telescopic piston rod
16
into a fixed position.
To connect the piston rod
16
to the converting means, the rod end
42
is connected to the end of rod
46
of the telescopic piston rod
16
. The rod end
42
provides a pin
48
which extends through the lateral sides of the rod end
42
. The rod end
42
has a flat top surface which is sensed by a pair of proximity switches
44
. The proximity switches
44
send a signal to a controller (not shown) to electronically identify when the rotary clamp
10
is in the clamped or unclamped position. The converting means provides a linkage assembly
17
having a pair of first links
64
, a pair of second links
76
, and a third link
82
. The first links or linkage members
64
are substantially parallel and oval and have three corresponding apertures
57
,
68
,
80
extending therethrough. The first aperture
57
pivotally receives the ends of pins
48
wherein the ends of pin
48
are received by and slide along the elongated guide slot
28
.
The second aperture
68
of linkage members
64
pivotally receives the ends of a pin
72
which is mounted within a roller
70
. The roller
70
includes an aperture for receiving pin
72
such that pin
72
is coaxially mounted along the center-line axis of roller
70
. The second aperture
68
in the linkage members
64
is substantially oblong or oval so that when the roller
70
engages the linkage assembly
17
, as will be described in detail later, the pin
72
may move within the second apertures
68
thus allowing the roller
70
to move relative to the linkage member
64
. Roller bearings (not shown) may be utilized between pin
72
and the second aperture
68
of linkage members
64
to enhance the rolling of roller
70
. The ends of pin
72
are received by and slide along the elongated guide slot
28
created by the plate-like structure
24
and the beam-like structure
26
.
The linkage members
64
are pivotally connected to the second links or toggle links
76
by the third aperture
80
of linkage members
64
pivotally receiving an integral post
78
from the toggle links
76
. The toggle links
76
are substantially oval and directly oppose one another. Each post
78
of the toggle links
76
is substantially cylindrical and extends outward from one end of the links
76
. At the opposite end of toggle links
76
, the links
76
are pivotally connected to a shaft link or third link
82
. The shaft link
82
includes an integral lever arm
84
having an aperture
86
extending therethrough. Coaxial apertures
90
provided in toggle links
76
are aligned with the through aperture
86
in the lever arm
84
of the shaft link
82
, and a pin
88
is inserted therethrough such that the toggle links
76
are pivotally mounted on opposite sides of the lever arm
84
.
To transmit rotary motion to the clamp arm
20
, the shaft link
82
includes a pivot pin
92
that is integrally connected to the lever arm
84
. The pivot pin
92
is substantially cylindrical and is rotatably disposed within the coaxial apertures
32
provided in the housing
18
of the rotary clamp
10
. A pair of bushings
94
are seated within the coaxial apertures
32
in the housing
18
to act as a bearing surface for pivot pin
92
. O-rings
95
are utilized to seal the bushings
94
to the housing
18
. A substantially rectangular portion
96
of the pivot pin
92
extends through the coaxial apertures
32
and away from the housing
18
to allow the clamp arm
20
to be mounted thereto. Alternatively, the end portion of the pivot pin
92
may be substantially cylindrical as seen in the alternative embodiment shown in
FIGS. 3
,
4
A and B. In this alternative embodiment, the clamp arm
20
is fastened to the cylindrical pivot pin
92
through a plurality of fasteners.
In order to stop the clamp arm
20
in a predetermined position, the shaft link
82
provides a positive stop
98
integral with and extending from the lever arm
84
. The positive stop
98
engages a post
100
that is secured between the interior walls of the housing
18
. Preferably, positive stop
98
has a substantially flat surface that engages post
100
, but the positive stop
98
may also be formed as an arcuate surface therein to complement and receive the substantially circular shape of the post
100
. The positive stop
98
abuts the post
100
to limit the travel of the clamp arm
20
in the clamped position.
Even though the rotary clamp
10
is designed not to open unexpectedly upon the loss of power and/or air pressure to the linear actuator
12
, it may be desirable to move the rotary clamp
10
to the unclamped position in order to release a workpiece (not shown) or reset the linkage assembly
17
. Due to the position of the linkage assembly
17
when in the clamped position, the actuation force may be too great to manually move the rotary clamp
10
to the unclamped position without disassembling the rotary clamp
10
or the linear actuator
12
. The present invention provides a reciprocal member
102
that is slidably disposed within a slot
103
provided in the end wall of the housing
18
. The reciprocal member
102
has a substantially rectangular body with a pair of larger end portions extending within the housing
18
and beyond the length of the slot
103
so as to capture the reciprocal member
102
within the end wall of the housing
18
. The reciprocal member
102
is aligned with the mid-portion of links
76
so that the reciprocal member
102
is displaced by the links
76
when the rotary clamp
10
is in the clamped position. If power and/or air is lost to the rotary clamp
10
when in the clamped position, the reciprocal member
102
may be manually pushed to move the linkage assembly
17
toward the unclamped position.
To allow the linkage assembly
17
to move to an over-center position without risking wear to the rotary clamp
10
, the present invention provides a means for preventing the first link
64
of the linkage assembly
17
from reaching an over-center position while allowing the second link
76
of the linkage assembly
17
to reach an over-center position when in the clamped position. This occurs by having pin
72
engage a substantially flat wear surface of the beam-like structure
26
which further defines a portion of the elongated slot
28
. Although not shown, the pin
72
may provide a flat surface to enhance the engagement with the wear surface of the beam-like structure. Further upward pressure is applied to the pin
72
against the beam-like structure
26
by having the roller
70
roll onto an inclined surface
104
provided on the lever arm
84
of the shaft link
82
. As seen in
FIGS. 6-8
, the aperture
68
in the linkage members
64
that receive pin
72
of the roller
70
are oblong so that the roller
70
can adjust to the angle of the inclined surface
104
while allowing the pin
72
to maintain its linear path along the elongated guide slot
28
. The inclined surface
104
provides a ramp by which the roller
70
may engage and roll onto when the rotary clamp
10
is moving in and out of the clamped position. The inclined surface
104
is formed such that as the landing
104
moves away from the pivot pin
92
and toward the lever arm
84
, the landing
104
rises 5° to 6° relative to a horizontal axis
113
, as indicated by
112
in FIG.
6
. The landing
104
then transforms to a slightly downward portion
114
that extends at a −1° angle relative to the horizontal axis
113
, as seen in FIG.
7
. As the landing
104
moves toward the end of the lever arm
84
, the landing
104
begins to rise again at a 7° angle relative to the horizontal axis
113
, as shown by
116
in FIG.
8
. The last raised portion
116
of the inclined surface
104
assures that the piston rod
16
will wedge the roller
70
between the inclined surface
104
and the wear surface of the beam-like structure
26
by driving the pin
72
into the beam-like structure
26
and rolling the roller
70
up the inclined surface
104
to provide the clamp
10
with a tight fit in the clamped position. Although not shown in the drawings, the landing
104
may also provide an additional raised portion of a 15° to 16° angle relative to the horizontal axis
113
at the end of the lever arm
84
to assure that the roller
70
will wedge the pin
72
into the wear surface of the beam-like structure
26
regardless of the wear on the roller
70
. The different angles on the inclined surface
104
assure that rotary clamp
10
will not become unclamped when the clamp
10
is backdriven. If the rotary clamp
10
is backdriven, such as in the case of loss of power and/or air or an attempt to manually open the clamp
10
, the roller
70
may “relax” or roll down section
116
of the inclined surface
104
and stop and hold at section
114
. The upward angle of section
114
, in combination with the angles of the linkage assembly
17
, creates actuation forces that prohibit the clamp
10
from moving toward the unclamped position.
A means for resisting movement of the linkage assembly
17
is provided within the rotary clamp
10
to ensure that the roller
70
does not roll toward the unclamped position when power is lost to the rotary clamp
10
. Preferably, the means for resisting movement provides a back lock plunger
118
having a spring detent therein, as most clearly shown in FIG.
4
A. The back lock plunger
118
has an open-ended cylindrical body
120
disposed within an aperture provided in the downwardly declining portion
114
of the inclined surface
104
of the lever arm
84
of the shaft link
82
. The cylindrical body
120
has a compression spring
122
and a spherical ball or roller
124
disposed therein. The spherical roller
124
is partially disposed within the cylindrical body
120
as the compression spring
122
biases the spherical roller
124
toward the open end of the cylindrical body
120
. A lip or shoulder on the end of the cylindrical body
120
captures and holds the spherical roller
124
within the body
120
. The spherical roller
124
extends just above the inclined surface
114
of the lever arm
84
of the shaft link
82
to provide a bias against the roller
70
from moving toward the unclamped position. When enough force is applied to the roller
70
, the spherical roller
124
will yield to the compression spring
122
by receding within the cylindrical body
120
thereby allowing the roller
70
to pass over the back-lock plunger
118
.
In an alternative embodiment, the means for resisting movement of the linkage assembly provides a spring roller guide
106
mounted to two of the dowel pins
30
utilized to connect the plates
24
and beams
26
to the housing
18
of the rotary clamp
10
, as seen in FIG.
4
B. The spring roller guide
106
is a thin sheet of bent metal that is connected to and extends between the two dowel pins
30
. The spring roller guide
106
engages the roller
70
so as to bias the roller
70
against the tapered landing
104
of the lever arm
84
when the roller
70
engages the spring roller guide
106
.
In operation, the rotary clamp
10
starts in the unclamped position with the piston rod
16
fully retracted in the linear actuator
12
. When the linear actuator
12
is actuated, the piston rod
16
extends into the housing
18
of the rotary clamp
10
and drives the pins
72
along the elongated guide slot
28
of the housing
18
. In doing so, the linkage assembly
17
converts the linear actuator motion of the piston rod
16
into rotary motion of the clamp arm
20
toward the clamped position. Just prior to or simultaneous with the lever arm
84
rotating and engaging the post
100
, the roller
70
engages the first portion
112
of the inclined surface
104
of the lever arm
84
and begins to drive the pins
72
upward into the wear surfaces of beams
26
creating a wedging effect with the roller
70
, as seen in FIG.
6
. At this point, the linkage angle a is before center and is effectively made with the pivotal axes
108
,
109
of links
76
and a vertical axis
110
. The piston rod
16
continues to drive the roller
70
along the second and third portions
114
,
116
of the inclined surface
104
of the shaft link
82
, as seen in
FIGS. 7-8
. When the piston rod
16
is fully extended, the toggle links
76
rest in an over-center position, that is, the pivotal axis
109
extends beyond the vertical axis
110
. This over-center linkage angle is identified as α′. The over-center positioning of the toggle links
76
may occur without wear to the linkage assembly
17
because pins
72
engage the wear surface of the beam-like structure
26
, and roller
70
engages the inclined surface
104
of shaft link
82
to drive pins
72
into the wear surface of the beam-like structure
26
. This relieves toggle links
76
from any actuation forces, and places the actuation forces on pins
72
and roller
70
. The center axis
111
of the roller
70
in relation to the pivoting axis
108
of link
76
provides an angle a that does not extend beyond the vertical axis
110
. Thus, the linkage assembly
17
is allowed to obtain an over-center position without realizing the excessive force which typically leads to excessive wear in similar linkage assemblies.
While the invention has been described in connection with what is presently considered to be the most practical and preferred embodiment, it is to be understood that the invention is not to be limited to the disclosed embodiments, but to the contrary, it is intended to cover various modifications on equivalent arrangements included within the spirit and scope of the appended claims. The scope is to be accorded the broadest interpretation so as to encompass all such modifications and equivalent structures as is performed under the law.
Claims
- 1. An over-center rotary power clamp comprising:means, having a first link and a second link, for converting linear actuator motion between a first position and a second position into rotary clamp motion between an unclamped position and a clamped position, respectively, and said first link having a roller pivotally connected thereto about a first pivotal axis, and said first link pivotally connected to said second link about a second pivotal axis wherein said first and second pivotal axes are longitudinally spaced; and means for preventing said first pivotal axis of said first link from reaching an over-center position in said clamped position and allowing said second pivotal axis of said first link to reach an over-center position in said clamped position thereby creating higher clamping and actuation forces without causing excessive wear to said rotary clamp.
- 2. The over-center rotary power clamp stated in claim 1, further comprising:means for resisting movement of said converting means from said clamped position to said unclamped position when power is lost to said rotary clamp.
- 3. The over-center rotary power clamp as stated in claim 1, wherein said converting means comprises:a linkage assembly having said first link pivotally connected to said second link, and a third link pivotally connected to said second link.
- 4. The over-center rotary power clamp stated in claim 1, wherein said preventing means further comprises:a pair of opposing surfaces having one of said surfaces defined by a beam structure connected to said housing and the other of said surfaces defined by a third link of said converting means wherein said roller of said first link of said converting means engages said opposing surfaces to prohibit said first pivotal axis of said first link of said converting means from reaching an over-center position when in said clamped position.
- 5. The over-center rotary power clamp stated in claim 2, wherein said resisting movement means comprises:a spring detent engageable with said roller of said first link of said preventing means when said converting means is moving from said clamped position to said unclamped position.
- 6. An over-center rotary power clamp comprising:a housing having a linear actuator connected thereto for providing linear motion between a first position and a second position; a linkage assembly connected to said linear actuator for converting said linear actuator motion between said first position and said second position into rotary clamp motion between a clamped position and an unclamped position, respectively; said linkage assembly having at least a first link and a second link, and said first link having a roller pivotally connected thereto about a first pivotal axis, and said first link pivotally connected to said second link about a second pivotal axis wherein said first and second pivotal axes are longitudinally spaced; and means for preventing said first pivotal axis of said first link from reaching an over-center position in said clamped position and for allowing said second pivotal axis of said first link to reach an over-center position in said clamped position thereby providing high clamping and actuation forces of said rotary clamp without causing excessive wear to said linkage assembly.
- 7. The over-center rotary power clamp stated in claim 6, wherein said preventing means further comprises:said first link having an aperture for receiving a pin, wherein said roller is coaxially connected to said pin; said linkage assembly having a third link pivotally connected to said second link wherein said roller of said first link engages said third link when moving in and out of said clamped position; and a beam structure connected to said housing wherein said pin engages said beam structure in response to said roller of said first link engaging said third link to prohibit said first pivotal axis of said first link from reaching an over-center position.
- 8. An over-center rotary power clamp as stated in claim 7, further comprising:means for resisting movement of said roller from said clamped position to said unclamped position when power is lost to said rotary clamp.
- 9. The over-center rotary power clamp as stated in claim 8, wherein said resisting means comprises:a spring detent connected to said third link, and said spring detent engaging said roller in said clamped position to resist movement of said roller from moving toward said unclamped position when power is lost to said rotary clamp.
- 10. The over-center rotary clamp stated in claim 8 wherein said resisting means further comprises:a spring having its ends connected to said housing and having a mid-portion of said spring engaging said roller in said clamped position to prevent said roller from moving from said clamped position toward said unclamped position when power is lost to said rotary clamp.
- 11. The over-center rotary power clamp as stated in claim 7, further comprising:said third link having a substantially inclined surface for engagement with said roller and said inclined surface having a generally upward inclining angle toward said beam structure as said roller moves towards said clamped position; and said beam structure having a substantially flat surface for engaging said pin wherein said flat surface of said beam structure opposes said inclined surface of said third link such that the space between said flat surface and said inclined surface diminishes as said roller and said pin move toward said clamped position thereby prohibiting said first pivotal axis of said first link from reaching an over-center position.
- 12. The over-center rotary power clamp as stated in claim 11, further comprising:said inclined surface of said third link having an upwardly angled incline toward said beam structure on both of its ends with a downwardly angled decline away from said beam structure therebetween.
- 13. An over-center rotary power clamp comprising:a housing having a linear actuator connected thereto for providing linear actuator motion between a first position and a second position; a linkage assembly having a first link pivotally connected to said linear actuator, a second link pivotally connected to said first link about a second pivotal axis, and a third link pivotally connected to said second link wherein said linkage assembly converts said linear actuator motion between said first position and said second position into rotary clamp motion between a clamped position and an unclamped position, respectively; a pin received by an aperture provided in said first link; a roller pivotally connected to said first link by said pin about a first pivotal axis wherein said first and second pivotal axes are longitudinally spaced, and said roller engaging an inclined surface on said third link when moving in and out of said clamped position; and a beam structure connected to said housing and having a wear surface opposing said inclined surface of said third link wherein said pin engages said wear surface in response to said roller engaging said inclined surface of said third link wherein the distance between said wear surface and said inclined surface of said third link generally diminishes over the entire length of said inclined surface as said roller and said pin approach said clamped position thereby stopping and prohibiting said first pivotal axis of said first link from reaching an over-center position and allowing said second pivotal axis of said first link to reach an over-center position in said clamped position thereby providing high clamping and actuation forces of said rotary clamp without causing excessive wear to said linkage assembly.
- 14. The over-center rotary power clamp stamp stated in claim 13, further comprising:said inclined surface of said third link being inclined at both of its ends toward said wear surface of said beam structure and a downwardly angled decline therebetween away from said wear surface of said beam structure.
- 15. The over-center rotary power clamp stated in claim 13, further comprising:means for resisting movement of said roller from said clamped position to said unclamped position when power is lost to said rotary clamp.
- 16. The over-center rotary power clamp stated in claim 15, wherein said resisting means comprises:a spring detent located on said inclined surface of said third link, and said roller engaging said spring detent in said clamped position to resist movement of said roller from said clamped position to said unclamped position when power is lost to said rotary clamp.
- 17. The over-center rotary power clamp stated in claim 15 further comprising:a spring having its end connected to said housing and having a mid-portion engaging said roller in said clamped position to resist said roller from moving toward said unclamped position from said clamped position when power is lost to said rotary clamp.
- 18. The over-center rotary power clamp stated in claim 16, wherein said spring detent comprises:a substantially cylindrical open-ended body disposed within said third link; a compression spring disposed within said body; and a substantially spherical roller partially disposed within said housing wherein said spring engages and biases said spherical roller toward said open end of said housing wherein said spherical roller is captured by said body and extends above said inclined surface of said third link for resisting movement of said roller from said clamped position to said unclamped position.
- 19. The over center rotary power clamp stated in claim 13, further comprising:said aperture in said first link for receiving said pin of said roller wherein said aperture is substantially oval to allow said pin to respond to said roller engaging said third link.
US Referenced Citations (14)