Overall equipment effectiveness on-line categories system and method

Information

  • Patent Grant
  • 6256550
  • Patent Number
    6,256,550
  • Date Filed
    Friday, August 7, 1998
    28 years ago
  • Date Issued
    Tuesday, July 3, 2001
    25 years ago
Abstract
A manufacturing control and reporting method/system for manufacture of semiconductor devices comprises a system for loading a mechanical article handling device in a semiconductor manufacturing system, provides an automatic check-in and changing equipment status to an UP status, automatically checking whether the article handling system is empty, and for automatically changing the system status to an IDLE status. The system provides automatic check-in, and subsequent to processing of the workload by the plant provides track-out followed by automatically checking whether the article handling system is empty. Then the system checking whether a TE has arrived, and the system checks whether the TE has reloaded the article handling system.
Description




BACKGROUND OF THE INVENTION




1. Field of the Invention




This invention relates to processes for control of the process of manufacturing semiconductor chips and more particularly to control of production in an integrated circuit manufacturing process.




2. Description of Related Art




See “Guideline for Definition and Measurement of Equipment Reliability, Availability and Maintainability, SEMI International Standards, SEMI E-10-92, pp 61-69 (1993); and Robert C. Leachman, “Closed-loop Measurement of Equipment Efficiency and Equipment Capacity”, IEEE/SEMI Advanced Semiconductor Manufacturing Conference, pp. 115-126 (1995).




U.S. Pat. No. 5,528,510 of Kraft for “Equipment Performance Apparatus and Method” describes a process control system and a method for yielding improvement in product throughput by using tuned model process control using product and machine parametric data, process control via real time critical equipment transient monitoring, process windowing of critical equipment of equipment transients and machine/product parametric data correlation.




U.S. Pat. No. 5,612,886 of Weng for “Method and System for Dynamic Dispatching in Semiconductor Manufacturing Plants” describes WIP management.




See U.S. Pat. No. 5,402,350 of Kline which shows a method for “Scheduling for Multi-Task Manufacturing Equipment” and U.S. Pat. No. 5,444,632 of Kline et al. for “Apparatus and Method for Controlling and Scheduling Processing Machines”.




SUMMARY OF THE INVENTION




This invention provides the features as follows:




1. Provide a useful metric (set of measurement parameters) for performance analysis.




2. OEE provides an excellent way for chip manufacturers and equipment suppliers to understand and track productivity and find ways to improve it.




3. When OEE is implemented in a manufacturing area, there are major savings in investments related to bottleneck machines.




In accordance with this invention, a manufacturing control and reporting method and system for manufacture of semiconductor devices comprises as follows:




a system for loading a mechanical article handling device in a semiconductor manufacturing system,




means for providing an automatic check-in and changing equipment status to an UP status,




means for automatically checking whether the article handling system is empty, and




means for automatically changing the system status to an IDLE status.




Preferably, the system provides automatic check-in, and




subsequent to processing of the workload by the plant provides track-out followed by automatically checking whether the article handling system is empty,




then the system checking whether a TE has arrived, and




the system checking whether the TE has reloaded the article handling system.











BRIEF DESCRIPTION OF THE DRAWINGS




The foregoing and other aspects and advantages of this invention are explained and described below with reference to the accompanying drawings, in which:





FIG. 1

shows a flowchart of a computer program in accordance with this invention which is resident in factory control computer system which is a part of the overall computer system.





FIG. 2

shows the computer system employed to control a fabrication plant in accordance with the present invention.





FIG. 3

is a chart showing a control system for operating a system considered before reaching the system shown in FIG.


4


.





FIG. 4

is a chart showing a control system for operating a system in accordance with the system of this invention.





FIG. 5

shows a computer screen of an OEE Reporting System operated upon a personal computer based system employed in controlling the systems of

FIGS. 1 and 2

.





FIG. 6

shows another computer screen of the OEE Reporting System which provides an OEE Report help to trace productivity.





FIG. 7

shows another computer screen of the OEE Reporting System which provides a histogram of on the computer screen which facilitates realization of the difference between EQPS.





FIG. 8

shows another computer screen of the OEE Reporting System which provides a computer screen which has the data including “EFF & WPH Subsystem” help to know average actual WPH, standard WPH & EQP WPH.





FIG. 9

shows another computer screen of the OEE Reporting System which provides a computer screen which has the data as follows: “Best WPH Subsystem” help to find improvement opportunity of EQP & recipe setting Function.











DESCRIPTION OF THE PREFERRED EMBODIMENT















Definitions
























OEE:




Overall Equipment Effectiveness






EQP:




Equipment






UP:




Equipment process (productive)






BKUP:




Equipment process (productive) time, but







production is allocated to another module or







fab causing a BacKUP in this module or fab.






TE:




Technical Employee: EQP Operator






NO TE:




EQP is in standby time due to unavailability






UNLOAD/LOAD:




of TE (operator) to load/unload wafers.






(IDLE):






WIP:




Work In Process.






NO WIP LOAD:




EQP standby time due to no Wafers.







(WIP=) in production.






LOST OTHERS:




EQP standby time due to the fact that







downstream equipment is down or because of







waiting for a full batch of Wafers.






WAIT PM:




Time of EQP WAITing for equipment engineer to







perform, Preventive Maintenance






WAIT ENG:




Time EQP waiting for troubleshooting by







equipment/process ENGineer






WAIT OCAP:




Time of EQP waiting due to Out of Control for







Action Procedure (SPC)






WAIT OTHERS:




Time of EQP waiting for anything else.






Casette:




Container for Semiconductor Wafers to be used







in automatic material handling for







manufacturing process.






POD:




Container for Cassettes filled with







semiconductor wafers.






TEST:




Engineering time






MFGHOLD:




Force chamber to be down due to another







chamber down in Cluster tool







(Multi-chamber EQP) = EQ another chamber up






Turn to:




This has no meaning for OEE (just for






another type:




accounting purposes)






PM:




time of preventive maintenance






MON:




time of confirming EQP is workable






DOWN:




Hardware-related downtime.






FAC:




Facilities-related downtime.






OFF:




Shutdown (non-scheduled time).






track in:




Interface sends information to shop floor







control system when operator loads lot







into production.






track out:




Interface sends information to shop floor







control system when operator removes lot







from production.






SAM:




Interface (Smart Arm Master)






Rework Qty:




Quantity of work to be REWORKed.






Scrap Qty:




Scrap quantity.






Track in Qty:




Quantity of lots loaded into system.






T_WPH:




Theoretical throughput measured-Wafers/Hour.






PROMIS:




Data Processing System for Shopfloor control







system






SMIF:




Standard Mechanical InterFace article







handling device system and system as in







U.S. Pat. No. 5,669,508, commonly assigned,







of Chen-Chin Chen and Kuei-Lung Chou for







“Pod Carrier Function Expansion by Adding a







Fixture” and U.S. Pat. No. 5,611,452 of







Bonora et al. for “Sealable Transportable







Container Having Improved Liner”






SMIF arm:




Interface hardware for operator to







load/unload wafers into and from SMIF






Eff.




Efficiency






AV.




Availability














In the current state of the art, the current situation is as follows:




1. OEE (Overall Equipment Effectiveness) is the percentage of time that the equipment is being used to produce wafers that are going to be shipped to a customer.




2. Weakness of current situation:




2.1 UP time can't stand for actual effectiveness of EQP:




2.1.1 After TRACK OUT, EQP status is still “UP”




2.1.2 Losses due to EQP idle are not included.




2.1.3 Losses due to scrap and rework are not included.




2.2 Can't trace productivity:




Definition of EQP status (e.g. UP, WAIT, LOST) is not sufficient.




3. There is a trend to adoption of OEE in semiconductor manufacturing.




1. OEE Formula in accordance with this invention.






























(1)

























(2)

























(3)

























(4)

























(5)

























(6)













1.5 Demand Efficiency = 1




(7)














1.6 IDLE : auto-count EQP waiting for TE




1.7 Rework & Scrap Qty:




the invalid production is possibly caused by: 1.7.1 Upstream processing due to no quality inspection




point between previous workstation and current workstation.




1.7.2 Downstream processing and ever processed by current workstation.




1.7.3 Current workstation




2. Data Categories





















Availability (AVLBLTY)








Performance Efficiency







 Rate Efficiency







 Operating Efficiency







Rate of Quality







Demand Efficiency







PRODUCTIVE




UP







TIME




BKUP







STANDBY




LOST










NOTE UNLOAD










LOAD








NO WIP LOAD








LOST OTHERS








WAIT








WAIT PM








WAIT ENG








WAIT OCAP








WAIT OTHERS







ENGINEERING




TEST







SCHEDULED




MFG HOLD







DOWNTIME




EO Another Chamber UP








Turn to Another type








PM








MON







UNSCHEDULED




DOWN







DOWNTIME




FAC







NON-SCHEDULE




OFF















3. Up/BKUP Comparison




















up








before OEE






pod arrives




-->load cassette-->procees-->unload cassette




-->pod remove-->pod arrive --







after OEE







up




idle(NO_TE)














4. EQP Status Transition Flowchart




Referring to

FIG. 1

, a flowchart is shown of a computer program in accordance with this invention which is resident in factory control computer system


70


which is a part of the overall computer system


50


starts in block


10


and leads to block


12


, where the TE (Technical Employee: EQP Operator) puts the pod on the SMIF arm (of the article handling device.)




Block


12


is an “AUTO change” phase of operation of the system as indicated by block


40


, which begins the UP/BKUP phase of the operation of the system wherein computer automated materials handling and processing commences under control of the factory control computer system


70


in FIG.


2


.




Next, in step


14


, “automatic check-in” of the work loaded into the automated manufacturing plant occurs under control of factory control computer system


70


.




Then the factory operates to perform the functions include in block


16


comprising the steps as follows:




Load




Process Start




Process




Process Complete




Unload




Next, the system proceeds to block


18


which is the “track-out” function in which the interface sends information to shop floor control system


87


in

FIG. 2

, when the operator removes a lot from production.




Block


18


is another “AUTO change” phase of operation of the system as indicated by block


42


, which ends the UP/BKUP phase of the operation of the system wherein computer automated materials handling and processing commences under control of the computer system


70


in FIG.


2


.




Block


42


also designates the beginning of the IDLE: NO TE phase


44


of operation of the system.




In block


20


Auto check whether the SMIF arm is empty.




In block


22


removes the pod from the SMIF arm.




In decision block


24


, the system


70


determines whether the TE has arrived based upon an input provided by the TE to the system


50


.




Then the system calls for the TE to remove the pod from the SMIF arm, so the SMIF arm is empty. This marks the end of the IDLE: NO TE phase


44


of operation of the system.




In block


24


, the factory control system


70


checks to determine whether the TE has arrived?




If YES, then the system goes on to test blocks 26 and


28


. If NO, then as indicated by line


38


the result is that the system goes to block


28


as described below.




In block


26


, the factory control system


70


checks the shop floor


87


to determine whether the TE put the next pod on the SMIF arm?




If NO, the block


26


loops back to block


24


to determine whether the TE has arrived? If YES, the program loops back to block


12


and commences the process for another pod. This represents another “AUTO change” as indicated by block


48


.




Block


46


indicates a “TE change” phase of operation of the system at the input of block


28


.




In block


28


, the factory control system


70


determines whether a TE check for WIP has indicated whether there was any WIP found?




If YES, there is WIP, the block


30


a report of the “LOSS: Others Next Down or Full Batch” function is performed by the system


70


. As stated above, LOST OTHERS is defined as a condition in which EQuipment (EQP) is waiting during a standby time period due to the fact that downstream equipment is down or because of waiting for a full batch of Wafers. Then the system goes on to block


34


.




If NO WIP in block


28


, the factory control system


70


the LOSS: NO WIP Load function is performed by the system


70


and the program goes on to block


34


.




In block


34


, the system generates a call for a check as to whether the TE has put the next pod on the SMIF arm? After block


34


, line test


26


, the system loops back to block


12


.





FIG. 2

shows the computer system


50


employed to control a fabrication plant in accordance with the present invention. System


50


includes a central computer system


60


which comprises a CPU


61


, a terminal


67


with monitor


62


and keyboard


63


connected to the CPU


61


or receiving/sending data respectively from/to the CPU


61


. A random access memory


65


and a DASD


64


associated with the CPU


61


are shown connected for bidirectional communication with CPU


61


.




Line


76


connects from CPU


61


to line


176


which connects through the interface of factory control computer


70


through line


276


to CPU


71


of computer


70


which is in a fabrication plant


90


.




The factory control computer system


70


comprises a CPU


71


, a terminal


77


with monitor


72


and keyboard


73


connected to the CPU


71


for receiving/sending data respectively from/to the CPU


71


. A random access memory


75


and a DASD


74


associated with the CPU


71


are shown connected for bidirectional communication with CPU


71


.




Line


86


connects from CPU


71


to line


186


which connects through the interface of factory control computer


70


out to the shop floor


87


elements of the system.





FIG. 3

is a chart showing a control system for operating a system considered before reaching the system shown in FIG.


4


.




In

FIG. 3

, the operator performs the four steps as follows:
















Operator




Event


























1.




Operator put pod




1.




Lot auto-tracking







on SMIF arm





Auto recipe setting






2.




Change PROMIS EQP







status to UP by







manual operation.








2.




Start to auto-load cassette








3.




Auto-load cassette complete









Processing begins








4.




Processing ends









Start to auto-unload cassette.









Auto trackout








5.




Auto-unload cassette complete






3.




Operator removes pod.






4.




Change another EQP







status (if operator







remembers to change).














The PROMIS, SAM, and EQPS information is tracked alongside the above entries in FIG.


3


.





FIG. 4

is a chart showing a control system for operating a system in accordance with the system of this invention, as follows:
















Operator




Event


























1.




Operator puts pod




1.




Lot auto-trackin Auto







on SMIF arm





recipe setting








2.




Start to auto-load cassette









Auto-change PROMIS equipment









status to UP by SAM








3.




Auto-load cassette complete Bid









Load Processing begin








4.




Processing end









Start to auto-unload cassette









Auto trackout








5.




Auto-unload cassette complete









Auto-change PROMIS equipment









status to IDLE by SAM






2.




Operator remove pod





Change another equipment status














The PROMIS, SAM, and EQPS information is tracked alongside the above entries in FIG.


4


.




It can be seen that in the chart shown in

FIG. 4

, there are only two operator functions, which is two less operator


5


functions. In addition, there is an Auto-change of PROMIS equipment status to the UP status in event


2


and to the IDLE status in event


5


with the SAM (Smart Arm Master) interface.




In addition, it can be seen by the bold arrow line from SAM to PROMIS that the system changes the equipment status to UP after event


2


; and that PROMIS sends back a concurrence message that the request from SAM has been granted (approved.)




After event


5


, the SAM system sends a change equipment to the IDLE status.





FIG. 5

shows a computer screen of an OEE Reporting System operated upon a personal computer based system employed in controlling the systems of

FIGS. 1 and 2

.





FIG. 6

shows another computer screen of the OEE Reporting System which provides an “OEE Report help to trace productivity. The screen has the data as follows:















OEE






Function Time: 11-Jun-1997 7:20:00 - 27-Jun-1997 7:20:00

























MET1




MET10




MET11




MET12




MET2




MET3




MET4




MET5




MET6




MET7




MET8




MET9




AVG




























Overall Equipment




71.98




93.53




77.26




59.10




69.86




74.81




58.78




72.25




73.40




70.61




69.73




81.41




72.73






Effectiveness (OEE)






Availability




82.28




86.52




88.39




76.62




85.23




83.69




65.38




78.90




75.38




80.00




77.80




80.97




80.10






Performance Efficiency




88.14




108.40




88.55




77.22




82.68




90.02




90.37




92.57




97.93




89.00




89.86




101.37




91.34






Rate Efficiency




105.03




112.97




96.49




85.89




91.30




96.73




109.15




96.64




102.77




95.23




97.35




105.70




99.60






Operation Efficiency




83.92




95.95




91.76




89.91




90.56




93.06




82.80




95.79




95.30




93.46




92.31




95.91




91.73






Rate of Quality




99.26




99.73




98.72




99.89




99.14




99.30




99.49




98.92




99.43




99.17




99.73




99.18




99.33






Demand Efficiency




100.00




100.00




100.00




100.00




100.00




100.00




100.00




100.00




100.00




100.00




100.00




100.00




100.00

























PRODUCT-




UP




69.05




83.02




81.11




68.89




77.19




77.88




54.13




75.58




71.83




74.77




71.82




77.65




73.58






IVE






TIME




BKUP




0.00




0.00




0.00




0.00




0.00




0.00




0.00




0.00




0.00




0.00




0.00




0.00




0.00






ENGINEER-




TEST




4.67




0.00




0.66




0.18




0.04




0.00




7.52




0.00




0.55




0.00




0.06




0.00




1.14






ING






STANDBY




LOS







WAIT







NO TE




2.70




3.23




5.21




5.07




4.19




3.27




2.71




1.90




2.46




4.49




4.93




2.36




3.54







NO WIP




0.80




0.00




0.00




0.30




0.00




0.00




0.00




0.04




0.00




0.00




0.00




0.00




0.10







LOAD







LOST




5.06




0.27




1.42




2.19




3.82




2.53




1.01




1.37




0.54




0.74




0.99




0.95




1.74







OTHERS







WAIT PM




0.00




0.00




0.00




0.00




0.00




0.00




0.00




0.00




0.00




0.00




0.04




0.06




0.01







WAIT




2.03




0.85




1.00




2.49




0.48




1.29




1.26




2.19




1.92




4.43




2.05




1.92




1.83







ENG







WAIT




0.26




0.00




0.00




0.00




0.00




0.00




0.28




0.39




0.04




0.00




0.14




0.16




0.11







OCAP







WAIT




5.26




4.23




2.42




3.35




3.86




4.39




1.64




3.18




2.67




6.42




2.18




3.72




3.61







OTHERS






SCHED-




MH






ULED




EQ




0.00




0.00




0.00




0.00




0.00




0.00




0.00




0.00




0.00




0.00




0.00




0.00




0.00






DOWN-




OTHER






TIME




CHAM







TURN




0.00




0.00




0.00




0.00




0.00




0.00




0.00




0.00




0.00




0.00




0.00




0.00




0.00







OTHER







TYP







PM




3.48




3.33




2.07




3.01




3.52




3.90




9.34




6.29




9.03




4.40




5.90




5.45




4.98







MON




4.72




5.26




5.88




5.43




6.14




5.00




7.94




6.53




4.91




4.94




6.96




5.90




5.80






UNSCHED-




DOWN




0.88




0.28




1.33




5.38




0.00




1.82




14.32




2.09




3.11




0.42




4.83




0.87




2.94






ULED




FAC




1.33




0.45




0.55




4.49




0.81




0.80




0.00




0.25




2.78




0.99




2.70




0.96




1.34






DOWN-






TIME






NON-




OFF




0.00




0.00




0.00




0.00




0.00




0.00




0.00




0.00




0.00




0.00




0.00




0.00




0.00






SCHEDULE











F1 EQP Micr... Graphics Serve Microsoft PM 01-33 OEE














FIG. 7

shows another computer screen of the OEE Reporting System which provides a histogram of on the computer screen which facilitates realization of the difference between EQPS.





FIG. 8

shows another computer screen of the OEE Reporting System which provides a computer screen which has the data as follows:















“EFF & WPH Subsystem”






help to know average actual WPH, standard WPH & EQP WPH *WPH: Wafers per hour






Efficiency






Function Time:- 27-Jun-1997 7:20:00 - 13-Jul-1997 7:20:00 Day/ShiftA

























MET1




MET10




MET11




MET12




MET2




MET3




MET4




MET5




MET6




MET7




MET8




MET9




AVG/SUM




























MOVE




1101




1342




920




886




1176




1159




1067




1130




903




1031




973




878




12566






EQ_WPH




17.69




16.15




13.54




14.60




15.32




14.56




15.31




13.51




15.75




15.47




15.20




15.97




15.26 






ACT_WPH




16.62




15.43




12.87




13.88




14.93




14.07




14.97




12.98




15.38




15.09




14.77




15.10




14.67 






STD_WPH




14.07




12.16




11.79




13.69




14.19




13.85




13.62




12.20




11.09




14.17




12.37




12.89




13.01 






T_WPH




16.55




14.31




13.87




16.10




16.69




16.29




16.02




14.36




13.04




16.67




14.55




15.16




15.30 






ACT_EFF




1.00




1.08




0.93




0.86




0.69




0.86




0.93




0.90




1.18




0.90




1.02




1.00




0.96






STD_EFF




0.85




0.85




0.85




0.85




0.85




0.85




0.85




0.85




0.85




0.85




0.65




0.85




0.85






NOR_EFF




1.18




1.27




1.09




1.01




1.05




1.02




1.10




1.06




1.39




1.06




1.19




1.17




1.13











En F1_EQP - M1... Microsoft Pc,... Graphics Server Microsof Wo.. Efficiency PM 0153














FIG. 9

shows another computer screen of the OEE Reporting System which provides a computer screen which has the data as follows: “Best WPH Subsystem” help to find improvement opportunity of EQP & recipe setting















Function






Time: 25 JUL-1997 07:20:00 - 07-AUG-1997 07:20:00


























MET-1





MET-10





MET-11





MET-12





MET-2





MET-3





MET-4







RECPID




WPH




GAP




WPH




GAP




WPH




GAP




WPH




GAP




WPH




GAP




WPH




GAP




WPH




GAP




























1161




19.299




0




18.239




1.060






17.447




1.852




16.612




2.687




17.572




1.727




17.577




1.722






1262




19.113




0




18.155




0.958




17.987




1.126




17.442




1.671




116.603




2.51




17.55




1.563




17.608




1.505






2146




14.857




0






2154






15.149




0.582




15.137




0.594






13.996




1.735




15.731




0.000




14.817




0.914






2246






2255






2256






15.060




2.180




14.948




2.292




14.519




2.721




14.576




2.664




14.576




2.664




14.579




2.661






2260






2266




14.904




0






3152






15.163




4.220




15.101




4.282






3153






3154






3252






15.109




0.121




15.054




0.176






3253






3254






3353






3354






18.026




0.000






3356






15.023




0.000




14.881




0.142






3366






18.072




0.001




17.899




0.174














Two monthly reports follow with the second showing the advantages of the system of

FIGS. 1

,


2


, and


4


-


9


in accordance with this invention.















M/C Efficiency Monthly Report






M/C Efficiency Monthly Report:






from 30-APR-1997 19:20:00 to 31-MAY-1997 19:20:00






Report G




















LOCATION




EQPTYPE




EQPID




MOVE




ACT WPH




STD WPH




T WPH




ACT EFF




STD EFF




NOR EFF










BDRY-MET




BMET-1-A




8428




16.1




14.4




16.9




0.9536




0.8500




1.1219








BMET-10A




8070




13.9




11.9




14.1




0.9858




0.8500




1.1598








BMET-11A




7940




14.2




12.3




14.5




0.9794




0.8500




1.1522








BMET-2-A




8235




14.1




14.4




16.9




0.8322




0.8500




0.9791








BMET-3-A




9304




14.8




14.1




16.6




0.8961




0.8500




1.0530








BMET-4-A




78S9




15.2




13.0




15.2




0.9995




0.8500




1.1759








BMET-4-D




24




11.0




14.4




17.0




0.0024




0.8500




0.0028








BMET-5-A




8495




14.0




13.6




16.1




0.8691




0.8500




1.0225








BMET-6-A




8812




14.0




13.3




15.6




0.8961




0.8500




1.0542








BMET-7-A




8657




14.3




13.4




15.8




0.9039




0.8500




1.0634








BMET-8-A




7492




14.9




13.2




15.6




0.9610




0.8500




1.1306








BMET-9-A




8386




14.5




12.4




14.6




0.9983




0.8500




1.1745


















***AUG.




91703




13.3




13.2




15.6




0.8526




0.8500




1.0031

























M/C Availability Monthly Report






FAB2B M/C Availability Monthly Report:






from 30-APR-1997 19:20:00 to 31-MAY-1997 19:20:00





























TEST/






MOM/













EQPID




ACT_WPH




UP




BKUP




ENG




LOST




MFGHOLD




TPH




PM




WAIT




DOWN




FAC




MTBF




MTTR




AUL




























BMET-1-A




16.1




75.4




0.0




1.1




3.7




0.4




5.8




3.6




4.4




4.3




1.3




 94.9




5.4




80.3






BMET-1-B




0.0




65.3




0.0




11.3




3.7




0.4




5.1




3.6




4.6




4.8




1.3




 81.4




5.1




80.2






* AUG




8.1




70.3




0.0




6.2




3.7




0.4




5.5




3.6




4.5




4.6




1.3




 88.1




5.2




80.2






BMET-2-A




14.1




78.0




0.0




1.1




2.5




0.4




8.3




2.9




3.4




2.8




1.6




193.6




7.0




80.6






BMET-2-B




0.0




79.2




0.0




1.1




2.5




0.4




7.4




2.9




3.5




1.5




1.6




199.2




3.6




82.8






* AUG




7.1




78.6




0.0




0.6




2.5




0.4




7.8




2.9




3.4




2.1




1.6




198.4




5.3




81.7






BMET-3-A




14.8




84.6




0.0




0.0




3.6




0.2




5.7




4.1




1.4




0.1




0.3




629.1




0.8




88.2






BMET-3-B




0.0




84.3




0.0




0.2




3.5




0.2




5.7




4.1




1.6




0.1




0.3




628.6




0.8




88.0














While this invention has been described in terms of the above specific embodiment(s), those skilled in the art will recognize that the invention can be practiced with modifications within the spirit and scope of the appended claims, i.e. that changes can be made in form and detail, without departing from the spirit and scope of the invention. Accordingly all such changes come within the purview of the present invention and the invention encompasses the subject matter of the claims which follow.



Claims
  • 1. Apparatus comprising a manufacturing control and reporting system for manufacturing of semiconductor devices comprising:a system for loading a mechanical article handling device in the semiconductor manufacturing system, means for providing an automatic check-in and means for changing equipment status to an UP status, means for automatically checking whether the article handling system is empty, means for automatically changing the system status to an IDLE status, said apparatus providing automatic check-in, and said apparatus providing track-out subsequent to processing of the workload by a plant followed by automatically checking whether the article handling system is empty, then said system checking whether a TE has arrived, and said system checking whether the TE has reloaded the article handling system.
  • 2. Apparatus comprising a manufacturing control and reporting system for manufacturing of semiconductor devices comprising:loading a mechanical article handling device in a semiconductor manufacturing system, then providing an automatic check-in and changing equipment status to an UP status, then automatically checking whether the article handling system is empty, and then automatically changing the system status to an IDLE status, said apparatus provides automatic check-in, providing track-out subsequent to processing of the workload by a plant followed by automatically checking whether the article handling system is empty, then checking whether a TE has arrived, and then checking whether the TE has reloaded the article handling system.
US Referenced Citations (14)
Number Name Date Kind
4719587 Berte Jan 1988
5099431 Natarajan Mar 1992
5216613 Head, III Jun 1993
5282139 Kobayashi Jan 1994
5402350 Kline Mar 1995
5444632 Kline et al. Aug 1995
5528510 Kraft Jun 1996
5612886 Weng Mar 1997
5706200 Kumar et al. Jan 1998
5740429 Wang et al. Apr 1998
5745364 Togashi Apr 1998
5748478 Pan et al. May 1998
5751580 Chi May 1998
5818716 Chin et al. Oct 1999
Non-Patent Literature Citations (3)
Entry
Robert Leachman “Closed-Loop Measurement of Equipment Efficiency and Equipment CApacity” IEEE p. 115-126 (1995) Advance Semiconductor Manufacturing Conference.*
Guideline for Definition and Measurement of Equipment Reliability Availability and Maintain ability, SEMI International Standard, SEMI E-10-92 p. 61-69 (1993).
Robert C. Leachman, “Closed-Loop Measurement of Equipment Efficiency and Equipment Capacity” IEEEISEMI Advanced Semiconductor Manufacturing Conference, p. 115-126 (1995).