Overcap for use with a cleaning device

Information

  • Patent Grant
  • 6758412
  • Patent Number
    6,758,412
  • Date Filed
    Friday, September 14, 2001
    23 years ago
  • Date Issued
    Tuesday, July 6, 2004
    20 years ago
Abstract
An overcap for use with a spray canister includes a peripheral wall adapted to attach to the spray canister, a cantilevered lever arm hingedly attached to the peripheral wall, and a nozzle within the cantilevered lever arm. The nozzle includes a stem socket adapted to receive a valve stem of the spray canister and adapted to provide a fan-shaped spray.
Description




BACKGROUND OF THE INVENTION




1. Field of the Invention




The invention relates to an overcap, and more particularly, to an overcap for use with a cleaning device.




2. Description of the Related Art




The cleaning of houses, office buildings, apartments, and many other structures often proves challenging due to such things as high ceilings, furniture placed within rooms, and many other structural features. The physical dimensions of various furniture often limit one's ability to clean thereunder, ceiling corners are often just out of reach, and bending or crouching to floors may strain one's back. However, as difficult as people may find such cleaning, most are likely to prefer ridding their living and working areas of the dust, spider webs, debris, and the like plaguing that environment.




Besides the complications imposed by an area's physical characteristics, people engaging in cleaning operations may be burdened by various chemicals found in even common household cleaning liquids. Many cleaners, whether purchased in a local grocery store or intended for industrial use, may cause skin or eye irritation, and may even be toxic. Moreover, since some cleaning spray canisters require direct operation by a user's finger, the risk of the user's skin or eyes coming in contact with the potentially dangerous chemicals is increased. As such, cleaning operations should be performed in ways that minimize one's contact with those cleaning fluids.




Further, especially to ensure the safety of infants and young children, cleaning fluids must be contained in such a way so as to prevent accidental discharge. If a child picks up a spray canister, for example, any cap on that canister must minimize the probability of that child coming in contact with the chemicals therein, yet allow an intended user to still apply those chemicals with relative ease during cleaning operations. Thus, a need exists for a safe, easy-to-use cleaning device that allows for the cleaning of hard-to-reach areas, including the directed application of various cleaning fluids to aid in that cleaning, but which minimizes the chance of injury to unintended users of the device.




Several attempts have been made to make cleaning operations easier. For example, U.S. Pat. No. 3,794,217 to Munchel discloses an elevated spraying device and U.S. Pat. No. 3,679,319 to Munchel, et al., discloses a cleaning attachment for that elevated spray device. Each of U.S. Pat. Nos. 4,886,191 and 4,789,084 to Yoshitomi discloses a tool for assisting spray work at a high position. Finally, U.S. Pat. No. 5,779,155 to Schennum, et al., discloses a mop using a manually actuated, decoupled liquid delivery system for delivering a predetermined volume of liquid to a working surface.




However, none of the devices discussed above provides for an all-in-one, safe, easy-to-use, cleaning apparatus that allows for the cleaning of hard-to-reach areas, and provides for directed and focused application of various cleaning fluids to aid in that cleaning. Moreover, none of those devices minimizes a risk of injury to unintended users of them, by, for example, including features intended to prevent unknowing or accidental discharge of cleaning fluids.




SUMMARY OF THE INVENTION




This invention addresses the foregoing needs in the art by providing an overcap with a cantilevered lever arm and a nozzle.




In a first embodiment of this invention, an overcap for use with a spray canister includes a peripheral wall adapted to attach to the spray canister, a cantilevered lever arm hingedly attached to the peripheral wall, and a nozzle disposed within the cantilevered lever arm. The nozzle includes a stem socket adapted to receive a valve stem of the spray canister and adapted to provide a fan-shaped spray.




In another aspect of the first embodiment, the overcap further includes an alignment recess adapted to receive a protrusion of a housing.




In yet another aspect of the first embodiment, the nozzle includes a rectangular orifice having a length in a direction along a length of the lever arm, whereby a fan-shaped spray which is wider in a direction transverse to the length of the lever arm is produced.




In a second embodiment of this invention, an overcap for use with a spray canister includes a generally cylindrical peripheral wall, a cantilevered lever arm hingedly attached to the wall, means for producing a fan-shaped spray, and means for securing the overcap to the spray canister.




In a third embodiment of this invention, an overcap includes a substantially planar top, a peripheral wall depending from the top adapted to attach to a spray canister, a cantilevered lever arm hingedly attached to the peripheral wall traversing a span of the top of the overcap and terminating at a free end in a recess of the top of the overcap, and a nozzle disposed within the cantilevered lever arm. The free end of the cantilevered lever arm can move with respect to a plane of the top. Moreover, the nozzle includes a stem socket adapted to receive a valve stem of the spray canister and is adapted to provide a fan-shaped spray.











BRIEF DESCRIPTION OF THE DRAWINGS





FIG. 1

shows a perspective view of a mop having a trigger-actuated spray canister according to this invention.





FIG. 2

shows an exploded perspective view of a housing for use with this invention.





FIG. 3

shows a top plan view of an overcap of this invention.





FIG. 4

shows a perspective view of an underside of the overcap according to this invention.





FIG. 5

shows a sectional view, in assembled form, taken along the line


5





5


in the

FIG. 2

when the overcap is placed in the housing.





FIG. 6

shows a sectional view along the line


6





6


in FIG.


3


.





FIG. 7

is a detailed view of area A in FIG.


6


.





FIG. 8

is a partial sectional view taken along lines


8





8


in

FIG. 3

, showing a nozzle.





FIG. 9

is a sectional view of the housing of this invention holding the canister.





FIG. 10

is an exploded perspective view of a lower end of a shaft assembly of this invention.





FIG. 11

is an exploded perspective view of an upper end of the shaft assembly and a handle of this invention.











DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENT




In a preferred embodiment, the invention comprises an overcap for use with a spray canister. The overcap includes a peripheral wall adapted to attach to the spray canister, a cantilevered lever arm hingedly attached to the peripheral wall, and a nozzle disposed within the cantilevered lever arm. The nozzle includes a stem socket adapted to receive a valve stem of the spray canister and adapted to provide a fan-shaped spray. The overcap can be used with a cleaning device that comprises a mop head, a housing pivotally attached to the mop head that holds a canister, a shaft assembly affixed to the housing, and a handle having a trigger affixed to the distal end of the shaft assembly. These components are arranged so that when a user pulls the trigger, the contents of the canister are discharged in a predetermined pattern onto a surface, such as a floor.





FIG. 1

shows the invention incorporated in a cleaning device. A trigger-actuated mop


1


comprises a mop head


100


, a housing


200


, a shaft assembly


300


, and a handle


400


. The mop head


100


holds a cleaning device such as, by way of non-limiting example, a sponge or cloth. The housing


200


connects to the mop head


100


by way of a U-shaped hinge


202


, which engages a protrusion and a ball joint on the mop head


100


. As shown in

FIG. 2

, the housing


200


is comprised of a front panel


204


and a rear panel


206


held together preferably by screws (not shown). Each of the panels


204


,


206


includes a half-cylinder at its top (or proximal end), so that when the two panels


204


,


206


are joined, a guide hole


217


results. However, the half cylinders do not meet, leaving a slot in the guide hole


217


. A collar


219


slides into the guide hole


217


and two fins


221


of the collar


219


slide into the slots.




Preferably, the collar


219


and panels


204


,


206


are joined together by screws. Other means of joining the panels and collar are also possible, such as adhesive, plastic fasteners, and the like. Moreover, the housing


200


may be joined to the mop head


100


by a variety of means, including but not limited to a ball joint, a multi-axis hinge joint, a single-axis hinge joint, a fixed connection, a flexible member, or the like.




The panels


204


,


206


define a space into which an actuator rod


208


is slidably mounted. The actuator rod


208


is preferably slidably supported on two protrusions


210


, but more or fewer than two may also be provided. Also, an actuator rod guiding portion (not shown), such as a groove, may be formed in one or more of the protrusions to aid in guiding the actuator rod


208


during its movement. The bottom end


212


of the actuator rod


208


is bent in a J-shape and includes a flattened portion


240


, which supports a washer


228


, while the top end


214


is bent at an angle, preferably a right angle, to contact a pivot link


216


. The flattened portion


240


of the actuator rod


208


acts as a stop for the washer


228


. That is, the washer


228


may only slide onto the actuator rod


208


up to the flattened portion


240


. Of course, other stops may be used to position the washer


228


such as, by way of non-limiting examples, a dimple or bead formed on the actuator rod


208


, or a reduced cross-section portion on the actuator rod


208


used in conjunction with a washer having a cross-section so as to mate with that reduced cross-section of the actuator rod


208


. The bottom end


212


of the actuator rod


208


protrudes through an aperture


213


in the front panel


204


to contact an overcap


500


on a canister


5


, which is preferably a spray canister such as, for example, of the aerosol type. The washer


228


acts as a base for a spring


230


, which biases the actuator rod


208


downwards, away from the overcap


500


.





FIG. 3

shows the overcap


500


, which generally comprises a top surface


502


, a nozzle


503


, a cylindrical wall


504


depending from the top surface


502


, a lever arm


508


and an actuator port


505


. The actuator port


505


is adapted to receive a terminal end of the bottom end


212


of the actuator rod


208


, so that the actuator rod


208


can contact the lever arm


508


at a pad


509


.





FIG. 3

further shows the top surface


502


including a D-shaped recess


506


. The D-shaped recess


506


ensures that the overcap


500


is always correctly oriented in the housing


200


. As shown in

FIG. 5

, the housing


200


includes an aligning protrusion


232


for mating with, or receiving thereover, the walls of the D-shaped recess


506


. In this way, the orientation of the overcap


500


is assured. Of course, the D-shaped recess


506


and the aligning protrusion


232


may take on a variety of shapes, and need not be exactly as illustrated. For example, a plurality of holes and posts may be used.




As shown in

FIG. 6

, the lever arm


508


substantially traverses the diameter of the top surface


502


, and is attached to the cylindrical wall


504


at a pivot point


520


, which is positioned at an end opposite from the D-shaped recess


506


. The pivoting lever arm


508


is separated from the top surface


502


and the D-shaped recess


506


. As shown

FIGS. 3 and 4

, the lever arm


508


terminates in the D-shaped recess


506


, and is not connected to a floor


507


of the D-shaped recess


506


. As such, the pivoting lever arm


508


is free to move out of the plane of the floor


507


of the D-shaped recess


506


. A thickness of the lever arm


508


is thinned at the pivot point


520


, as shown in

FIG. 6

, to reduce the force required to pivot the lever arm


508


about the pivot point


520


.




Preferably, the lever arm


508


is disposed below the top surface


502


to minimize the risk of unknowing or accidental movement of the lever arm


508


, but it may be on the same level as or above the top surface as well. In addition, the lever arm


508


preferably has ribs


560


on its underside to increase its rigidity, as shown in FIG.


4


.




As shown in

FIG. 4

, the interior surface of the cylindrical wall


504


has a plurality of ribs


516


at its base. These ribs


516


engage a rim on the canister


5


, holding the overcap


500


securely to the canister


5


. Of course, alternative means to secure the overcap


500


to the canister


5


may be used, such as adhesive, or even integrally forming the overcap


500


with the canister


5


.




Viewing the overcap


500


as depicted in

FIG. 3

, it is clear that one of the advantages of the overcap


500


is that it cannot be easily actuated by children. Even if a child could remove the canister


5


from the housing


200


, the child would have difficulty pressing on the lever arm


508


in an unknowing attempt to cause the canister to expel its contents, since the lever arm


508


presents no easily-accessible grip or button with which to actuate the canister


5


.




As shown in

FIGS. 7

(a detailed view of area A of

FIG. 6

) and


8


(a partial sectional view taken along line


8





8


of FIG.


3


), the nozzle


503


of the overcap


500


is adapted to provide a fan-shaped spray at a predetermined angle as measured from the top surface


502


. This angle may be between 40° and 90°, preferably between 70° and 85°, and more preferably 78.5°. An opening


510


is tilted with respect to the top surface


502


to achieve the angled spray, as evident in FIG.


7


. To achieve a fan-shaped spray, the opening


510


is wider in a first direction than it is in a second direction, where the first direction is substantially orthogonal to the second direction. In particular, the width x of the opening


510


shown in

FIG. 7

is greater than the width y shown in FIG.


8


. This results in a spray that is wider in a direction perpendicular to a length of the lever arm


508


than in a direction parallel with the length of the lever arm


508


. Of course, the spray may be rotated in any direction so that its width points in any direction without departing from the scope of the invention.




As shown in

FIG. 7

, the end of the nozzle


503


nearest the canister


5


, which makes up a stem socket, comprises a chamfered opening


514


leading into a tilted undercut


517


. A cylindrical cavity


518


, which is integral with and beyond the undercut


517


of the stem socket, is configured so as to have an inner diameter smaller than an outer diameter of the valve stem


7


of the canister


5


, thus acting as a stop for the valve stem


7


and preventing the valve stem


7


from entering the cylindrical cavity


518


. The tilted undercut


517


is preferably tilted at an angle ∝ of about 5°, although other angles may also be used, to effect a sealing engagement between the tilted undercut


517


and a top portion of the valve stem


7


when the lever arm


508


is actuated, i.e., depressed downward relative to the top surface


502


.




As illustrated in

FIGS. 2

,


5


, and


9


, the housing


200


retains the canister


5


/overcap


500


assembly using a retainer


218


and the aligning protrusion


232


. The aligning protrusion


232


acts not only to provide for a proper orientation of the overcap


500


, but also acts as a support, e.g., a “pin-like” support, to retain the overcap end of the canister


5


/overcap


500


assembly in the housing


200


. The canister end of the canister


5


/overcap


500


assembly is retained in the housing


200


by the retainer


218


. The retainer


218


is spring-biased against the canister


5


by a spring


220


and retains the canister


5


by a friction force between the retainer


218


and the canister bottom. In addition, the retainer


218


includes a lip


222


along its outer periphery, as shown in

FIG. 2

, that contacts an outer surface of the canister


5


and prevents the canister


5


/overcap


500


assembly from dislodging or “falling out” of the housing


200


. The retainer


218


further includes an abutment


224


protruding from a surface of the retainer


218


, which contacts a bottom surface of the canister


5


to also prevent the canister


5


/overcap


500


assembly from freely releasing or “falling out” of the housing


200


. As shown in

FIG. 9

, the retainer


218


preferably includes a tongue or handle


226


, so that the retainer


218


can be easily biased against the spring


220


by a user to remove the canister


5


from the housing


200


.




To install the canister


5


/overcap


500


assembly into the housing


200


, a user first inserts the overcap end of the canister


5


/overcap


500


assembly into the housing


200


, causing the D-shaped recess


506


to matingly receive the aligning protrusion


232


. In this position, the D-shaped recess


506


of the overcap


500


rests on the aligning protrusion


232


. Then, the user presses the canister end of the canister


5


/overcap


500


assembly into the housing


200


until the retainer


218


fittingly engages the canister end of the canister


5


/overcap


500


assembly.




Alternative means for holding the canister end of the canister


5


/overcap


500


assembly are also contemplated, and the retainer


218


may be omitted without departing from the scope of the invention. For example, a clip may be integrally formed in the front panel


204


, allowing the canister


5


to snap into the housing


200


. In addition, an elastic strap may hold the canister


5


to the housing


200


. Variations of the retainer


218


as shown may also be used, such as a retainer


218


without any or all of the abutment


224


, handle


226


, and lip


222


.




Referring to

FIGS. 10 and 11

, the shaft assembly


300


connects, preferably in a removable manner, to the collar


219


of the housing


200


, as discussed below, and comprises a lower hollow shaft


302


into which a slidable lower core


304


fits and an upper hollow shaft


303


into which a slidable upper core


305


fits. The lower core


304


has a plurality of flanges


306


, which keep the lower core


304


centered in the lower hollow shaft


302


. A housing plug


308


is provided at the end of the lower hollow shaft


302


nearest the housing


200


, and is engaged with that end of the lower hollow shaft


302


. Such engagement may be effected, by way of non-limiting examples, through a friction fit, an adhesive bond, a bond formed by thermal or ultrasonic fusion, pins, screws, crimping, or the like. At a distal end of the lower hollow shaft


302


, furthest from the housing


200


, is a female plug


307


. The female plug


307


is also engaged, in a manner as described above with respect to the housing plug


308


, with the lower hollow shaft


302


. A spring


310


between one of the plurality of flanges


306


and the housing plug


308


keeps the lower core


304


biased away from the housing plug


308


.




As indicated in

FIG. 11

, the upper hollow shaft


303


houses an upper core


305


slidably disposed therein. The upper core


305


, similarly to the lower core


304


, has a plurality of flanges


320


. A connecting plug


318


is engaged, in a manner as described above with respect to the housing plug


308


, with the upper hollow shaft


303


at a connecting end of the upper hollow shaft


303


(that is, the end nearest the lower hollow shaft


302


).




The housing plug


308


and the connecting plug


318


each comprises a plurality of rings joined by longitudinal ribs, and is generally divided by a large ring


309


into an upper half


312


and a lower half


314


. The upper half


312


of each of the housing plug


308


and connecting plug


318


is shaped and sized to fit snugly into each of the lower hollow shaft


302


and the upper hollow shaft


303


, respectively. The lower half


314


has a bullet-shaped cross section (i.e., one flat side), ensuring that the housing plug


308


can only be inserted on one way into either the collar


219


of the housing


200


or the female plug


307


. Each plug


308


,


318


has a continuous, circular cavity formed therethrough, which is shaped to permit passage of the appropriate core


304


,


305


. The housing plug


308


and connecting plug


318


are preferably shaped slightly differently, so that the connecting plug


318


and the upper hollow shaft


303


cannot be mistakenly inserted into the housing


200


.




Preferably, the lower half


314


of each plug


308


,


318


has a ramped key


316


, which snaps into a recess, indentation, notch, window, or the like formed in an interior wall of the collar


219


(in the case of the housing plug


308


) or of the female plug


307


(in the case of the connecting plug


318


). The window and ramped key mechanism secures, either permanently or removably, the housing plug


308


to the housing


200


and the connecting plug


318


to the lower hollow shaft


302


.




In one example, the ramped key


316


providing for the permanent connection is a flexible, wing-like protrusion having a terminal end that flexes inwardly upon insertion into either the collar


219


or the female plug


307


. The wing-like protrusion remains inwardly flexed until reaching the window, at which point the terminal end of the wing-like protrusion extends into the window, thereby creating the permanent connection.




The ramped key


316


providing for the removable connection can be a wing-like protrusion having an outwardly ramped surface integral with an inwardly ramped surface, where a peak is formed therebetween (e.g., a protrusion similar in shape to the standard keyboard character “>”) Upon insertion into either the collar


219


or the female plug


307


, this wing-like protrusion remains inwardly flexed until reaching the window, at which point the peak of the wing-like protrusion extends into the window. This wing-like protrusion is rendered removable by the inwardly ramped surface, which, upon exerting a force to withdraw the lower half


314


from the collar


219


or the female plug


307


, causes the wing-like protrusion to once again inwardly flex, thereby extracting the peak from the window and allowing for removal. Of course, other means of permanently or removably attaching the lower half


314


to the collar


219


or the female plug


307


may be used such as, by way of non-limiting example, fixed pins, screws, clamps, spring-loaded pins, bolts, twist-and-lock connections, and the like.




As with the lower core


304


, a spring


322


biases the upper core


305


away from the connecting plug


318


by pressing against one of the flanges


320


, as shown in FIG.


11


. An actuating block


324


is preferably attached to the upper core


305


at the grip, or distal, end of the upper core


305


. Of course, the manner of attachment may include any of those discussed above with regard to the housing plug


308


.




As shown in

FIG. 11

, a grip end of the upper hollow shaft


303


includes a plurality of holes


326


therethrough. In addition, the upper hollow shaft


303


has a top cutout


328


and a bottom cutout


330


(where the top and bottom are defined with regard to the location of the holes


326


, which defines the sides). Of course, the term “cutout” does not implicate a method of forming the cutouts, as the cutouts


328


,


330


may be formed by removing material or molding the upper hollow shaft


303


with the cutouts


328


,


330


formed therein. Rather, the term refers to the space in the upper hollow shaft


303


.





FIG. 11

shows a handle


400


comprised of a right panel


402


and a left panel


404


. Each of the right panel


402


and the left panel


404


preferably includes three protrusions


406


(two of which are long enough to extend through the holes


326


in the upper hollow shaft


303


and contact each other). The right panel


402


and the left panel


404


are secured together by screws passing through the protrusions


406


of one of the panels


402


,


404


and into the protrusions


406


of the other panel


402


,


404


. Of course, other means to hold the right panel


402


and the left panel


404


together may be used such as, by way of non-limiting example, bolts, pressure-fit pins, adhesive, and the like, and more or fewer than three protrusions and holes may be provided. Moreover, although only a right and left panel are described, a grip insert


405


, preferably formed of a soft material, may also be provided.




Each of the right and left panels


402


,


404


includes a curved portion so that when the panels


402


,


404


are secured together by the screws to form the handle


400


, a trigger opening


410


on the bottom is formed. The trigger opening


410


receives a trigger


412


therethrough. The trigger


412


is pivotally held in position by a pin (not shown), which passes either through or into panels


402


,


404


and through a hole in the trigger


412


. Of course, other means for pivotally supporting the trigger


412


may be used such as, by way of non-limiting example, a bolt, a screw, a hollow tube, and the like. The trigger


412


includes a U-shaped extension or lip


416


, a front face


418


of which is rectangular and has side rails


420


. The rectangular front face


418


contacts the actuating block


324


, and the rails


420


prevent the actuating block


324


from moving laterally. Of course, the rails need not be provided, and the front face


418


need not be rectangular. Further, any means of transforming a pivoting action into a linear action is acceptable, such as a cam and follower or a rack gear.




Each of the panels


402


,


404


also includes a curved portion in its top, so that when the panels


402


,


404


are secured together, a lock opening


414


is formed. The lock opening


414


receives a trigger lock


415


, and includes ribs (not shown) for guiding the trigger lock


415


. The trigger lock


415


includes a horizontal plate


422


and a vertical switch


424


, as shown in FIG.


11


. The vertical switch


424


protrudes out of the lock opening


414


above an outer surface of the handle


400


, so that a user can contact the vertical switch


424


with a finger, and extends below the horizontal plate


422


into the upper hollow shaft


303


. The horizontal plate


422


slides along an axis parallel to a longitudinal axis of the upper hollow shaft


303


, and is guided during such sliding motion by the ribs.




When a user pushes against or pulls on the vertical switch


424


, the horizontal plate


422


slides along the upper hollow shaft


303


and within the ribs of the handle


400


. In a locked position, the trigger lock


415


is in its most forward position, towards the mop head


100


. In an unlocked position, the trigger lock


415


is in its most rearward position, furthest from the mop head


100


. In the locked position, the vertical switch


424


contacts, or nearly contacts, the trigger


412


. As such, when a user attempts to squeeze the trigger


412


, a top of the trigger


412


contacts the vertical switch


424


, preventing further movement of the trigger


412


.




An advantage of the cleaning device of this invention is its modular construction. The mop head


100


, the housing


200


and the shaft assembly


300


may all be separate pieces that can be packaged separately and compactly. In the preferred embodiment, the shaft assembly


300


can be packaged in two parts, i.e., the lower hollow shaft


302


and the upper hollow shaft


303


. Each of the lower hollow shaft


302


and the upper hollow shaft


303


is preferably packaged to include the plugs


308


,


318


, springs


310


,


322


and inner cores


304


,


305


. The lower hollow shaft


302


preferably has the female plug


307


attached to its distal end, and the upper hollow shaft


303


preferably has the handle


400


attached to its distal end. Likewise, the housing


200


can be packaged as a complete unit to include the actuator rod


208


, washer


228


, spring


230


, pivot link


216


and retainer


218


. As such, when a user removes the cleaning device


1


from the package, the user simply snaps the lower hollow shaft


302


to the housing


200


and the upper hollow shaft


303


to the lower hollow shaft


302


.




In operation, a user generally utilizes the trigger-actuated mop like any conventional mop. However, when the user desires to apply the contents of the container


5


(e.g., cleaning fluid) to the surface being cleaned, the user simply squeezes the trigger


412


. At this time, the trigger


412


pivots causing the lip


416


to press against the actuating block


324


, which moves the upper core


305


downward toward the mop head


100


. The upper core


305


moves through the circular cavity in the connecting plug


318


past the female plug


307


and contacts the lower core


304


. As a result, the lower core


304


slides through the housing plug


308


and into the housing


200


. The bottom of the lower core


304


contacts the pivot link


216


, causing the pivot link


216


to rotate, thereby moving the actuator rod


208


in an actuating direction toward the proximal end (i.e., in a direction substantially opposite to the sliding direction of the lower core


304


). The terminal end of the bottom end


212


of the actuator rod


208


slides up through the aperture


213


in the front panel


204


and contacts the pad


509


of the lever arm


508


of the overcap


500


. The lever arm


508


pivots toward the valve stem


7


on the canister


5


, and the shoulder formed at the top of the cylindrical cavity


518


in the stem socket presses on the valve stem


7


, opening a valve (not shown) in the canister


5


to allow projection of the contents of the canister


5


through the nozzle


503


and onto the surface to be cleaned. When the trigger


412


is released, the springs


310


,


322


in the hollow shafts


302


,


303


, respectively, bias the cores


304


,


305


, respectively, upwards against the trigger


412


, causing the trigger


412


to pivot back into its original, non-activated position. This action relieves the force on the actuator rod


208


and allows the spring


230


to bias the actuator rod


208


away from the overcap


500


. A spring (not shown) in the valve in the canister


5


returns the valve stem


7


back to its original position, closing the valve and stopping the contents of the canister


5


from exiting the canister


5


.




The components of this invention, such as the mop head


100


, housing


200


, shaft assembly


300


, handle


400


, and overcap


500


, are preferably molded from plastic, such as ABS resin for its glossiness and strength. However, these molded components may also preferably be made from polypropylene, for its low cost.




While this invention has been described with reference to what are currently considered to be the preferred embodiments, it is to be understood that the invention is not limited to the disclosed embodiments. On the contrary, the invention is intended to cover various modifications and equivalent arrangements included within the spirit and scope of the appended claims. The scope of the following claims is to be accorded the broadest interpretation so as to encompass all such modifications and equivalent structures and functions.



Claims
  • 1. An overcap for use with a spray canister having a valve stem, said overcap comprising:a top surface having an alignment recess for receiving an alignment protrusion of a housing for said spray canister; a peripheral wall depending from said top surface and adapted to attach to the spray canister; a cantilevered pivoting lever arm secured within said peripheral wall; and a nozzle disposed within said lever arm, said nozzle including a stem socket adapted to receive the valve stem of the spray canister.
  • 2. An overcap according to claim 1, wherein said nozzle is adapted to provide a fan-shaped spray.
  • 3. An overcap according to claim 1, wherein said top surface, peripheral wall, lever arm, and nozzle are integral.
  • 4. An overcap according to claim 1, wherein said lever arm comprises a pad at a free end adapted to receive an actuator rod, whereby a movement of the actuator rod causes said lever arm to be pivoted with respect to said peripheral wall.
  • 5. An overcap according to claim 1, further comprising a hinge disposed between said lever arm and said peripheral wall, whereby said lever arm can pivot about said hinge.
  • 6. An overcap according to claim 1, wherein said nozzle includes a rectangular orifice having a length in a direction along a length of said lever arm, whereby a fan-shaped spray that is wider in a direction transverse to the length of said lever arm is produced.
  • 7. An overcap according to claim 6, wherein said nozzle is tilted with respect to said lever arm, whereby a spray is produced which is angled with respect to said lever arm.
  • 8. An overcap according to claim 1, wherein said lever arm is hingedly attached to said peripheral wall.
  • 9. An overcap according to claim 1, wherein said peripheral wall includes an extension, and said lever arm is hingedly attached to said extension.
  • 10. An overcap according to claim 1, further comprising a top surface having a cutout portion and a recess, said lever arm being separated from the cutout portion, wherein the cutout portion extends into the recess.
  • 11. An overcap according to claim 10, wherein a top surface of said lever arm is below a plane of said top surface of said overcap.
  • 12. An overcap for use with a spray canister, said overcap comprising:a cap housing including a generally continuous cylindrical wall depending from a top surface having an alignment recess for receiving an alignment protrusion of a housing for said spray canister; a lever arm pivotally secured within said cap housing; means for producing a fan-shaped spray; and means for securing said overcap to the spray canister.
  • 13. An overcap according to claim 12, wherein said lever arm is cantilevered to said cylindrical wall.
  • 14. An overcap according to claim 12, wherein said lever arm is hingedly attached to said cylindrical wall.
  • 15. An overcap according to claim 12, wherein said cylindrical wall includes an extension, and said lever arm is hingedly attached to said extension.
  • 16. An overcap according to claim 12, wherein said top surface further comprises a cutout portion, said lever arm is separated from said cutout portion, and said cutout portion extends into the recess.
  • 17. An overcap according to claim 16, wherein a top surface of said lever arm is below a plane of said top surface of said cap housing.
  • 18. An overcap comprising:a substantially planar top having an alignment recess therein for receiving an alignment protrusion of a housing for a spray canister to which said overcap is attachable; a peripheral wall depending from said top, said peripheral wall adapted to attach to a spray canister; a cantilevered lever arm hingedly attached to said peripheral wall, said cantilevered lever arm traversing a span of said top of said overcap and terminating at a free end in said recess of the top of said overcap, whereby the free end of said cantilevered lever arm can move with respect to the plane of the top; and a nozzle disposed within said cantilevered lever arm, said nozzle including a stem socket adapted to receive a valve stem of the spray canister.
  • 19. An overcap according to claim 18, wherein said nozzle is adapted to provide a fan-shaped spray.
US Referenced Citations (64)
Number Name Date Kind
3143254 Vanderhyde Aug 1964 A
3149761 Harris et al. Sep 1964 A
3185350 Abplanalp et al. May 1965 A
3254804 Grant Jun 1966 A
3260416 Abplanalp Jul 1966 A
3269614 Abplanalp Aug 1966 A
3317091 Focht May 1967 A
3329320 Braun Jul 1967 A
3397822 Peters Aug 1968 A
3457016 Gotberg Jul 1969 A
3473700 Batistelli Oct 1969 A
3549054 Etter Dec 1970 A
3679319 Munchel et al. Jul 1972 A
3754689 Blank Aug 1973 A
3794217 Munchel Feb 1974 A
3871557 Smrt Mar 1975 A
3885717 Ewald May 1975 A
3887115 Petterson Jun 1975 A
3967763 Focht Jul 1976 A
4013231 Van Veldhoven Mar 1977 A
4013369 Turek Mar 1977 A
4017009 Ewald et al. Apr 1977 A
4024995 Landen et al. May 1977 A
4068782 Van der Heijden Jan 1978 A
4089440 Lee May 1978 A
4092000 Offutt, III May 1978 A
4111338 Cheng et al. Sep 1978 A
4262821 Smrt Apr 1981 A
4277004 Barlics Jul 1981 A
4328911 Knickerbocker May 1982 A
4354621 Knickerbocker Oct 1982 A
4378081 van Lit Mar 1983 A
4416398 Knickerbocker Nov 1983 A
4426025 Knickerbocker Jan 1984 A
4426026 Knickerbocker Jan 1984 A
4432472 Lamm Feb 1984 A
4572410 Brunet Feb 1986 A
4579258 Brown et al. Apr 1986 A
4598664 Hamlin Jul 1986 A
4726519 Muoio Feb 1988 A
4789084 Yoshitomi Dec 1988 A
4886191 Yoshitomi Dec 1989 A
D323117 Demarest Jan 1992 S
5137180 Kieras Aug 1992 A
5263616 Abplanalp Nov 1993 A
5411184 Smrt May 1995 A
5503303 LaWare et al. Apr 1996 A
5641095 de Laforcade Jun 1997 A
5735464 Darrach, III Apr 1998 A
5779155 Schennum et al. Jul 1998 A
D396638 Demarest Aug 1998 S
5791524 Demarest Aug 1998 A
5819985 Brody Oct 1998 A
D406763 Watkins et al. Mar 1999 S
5888006 Ping et al. Mar 1999 A
5915599 Takahashi Jun 1999 A
D411955 Richiger Jul 1999 S
6027042 Smith Feb 2000 A
6102305 Chapman et al. Aug 2000 A
6161736 Kaufman et al. Dec 2000 A
D436038 Ruiz de Gopegui Jan 2001 S
20030126709 Policicchio et al. Jul 2003 A1
20030126710 Policicchio et al. Jul 2003 A1
20030127108 Policicchio et al. Jul 2003 A1