The present invention relates to an overcurrent tripping device for a circuit breaker, and further relates to a circuit breaker using the overcurrent tripping device.
As a conventional overcurrent tripping device, for example, a configuration shown in
Patent Document 1: European Patent Publication No. EP2431992A1 (page 1, FIG. 4)
In the case where a fault occurs on an electric circuit including a circuit breaker and overcurrent flows, in order to reduce damage due to the overcurrent, it is effective to shorten, as much as possible, a time taken until completion of tripping operation from when the overcurrent occurs. In order to shorten the time taken until completion of tripping operation, in an overcurrent tripping device, a tripping drive force due to the overcurrent needs to greatly exceed a drive force at a current scale value (current prescribed value to start tripping operation). There are two methods for increasing the tripping drive force.
The first method is to reduce magnetic saturation of an electromagnet composing the overcurrent tripping device. Since the fault current of the circuit breaker increases transitionally within an extremely short time, a magnetomotive force of the overcurrent tripping device also increases transitionally during occurrence of the fault current, but when the electromagnet composing the overcurrent tripping device is magnetically saturated, the amount of increase in the tripping drive force reduces. Therefore, in order to shorten the tripping operation time, it is necessary to make a core structure in which magnetic saturation is less likely to occur by the fault current.
The second method is to increase a drive force for a movable core forming an electromagnet. A magnetic attraction force acting on the movable core is generated in the same direction as the direction of a magnetic flux passing through the movable core via a magnetic gap from the fixed core. Therefore, in order to increase the drive force for the movable core, it is effective to use a core-and-conductor structure in which the direction of generation of the magnetic attraction force is the same as the driving direction of the movable core.
In the opening mechanism of the circuit breaker shown in Patent Document 1 above, an electromagnet composing the tripping device does not have such a structure as to suppress magnetic saturation when fault current occurs, and thus a measure for shortening the tripping time is insufficient. In order to suppress magnetic saturation in this configuration, it is necessary to increase the sectional area of the core. As a result, the core volume is inevitably increased, leading to a problem of increase in the mass of the entire device.
In addition, since the direction of the magnetic flux passing through the magnetic gap is different from the driving direction of the movable core, there is a problem that the driving force cannot be fully exerted.
The present invention has been made to solve the above problems, and an object of the present invention is to obtain an overcurrent tripping device that enables shortening of the tripping operation time in the case where fault current occurs, and enables size reduction of the device, and a circuit breaker using the overcurrent tripping device.
An overcurrent tripping device according to the present invention detects overcurrent flowing through a main circuit of a circuit breaker and actuates a tripping mechanism of the circuit breaker in a closed state, and includes: a tripping conductor connected to the main circuit; a fixed core inside which the tripping conductor penetrates and which is excited by current flowing through the tripping conductor; a movable core which is arranged to be opposed to the fixed core with a magnetic gap therebetween, and which forms a magnetic circuit in cooperation with the fixed core, and moves by being attracted by the fixed core when overcurrent flows through the tripping conductor; and a shaft fixed to the movable core to guide the movement, and linked to the tripping mechanism of the circuit breaker, wherein the fixed core or the movable core has a narrow gap formed in such a direction as to cross the magnetic circuit.
A circuit breaker according to the present invention includes: an arc-extinguishing chamber in which an arc-extinguishing space is formed; a fixed-side main contact located under the arc-extinguishing chamber; a movable-side main contact located so as to be contactable with and separable from the fixed-side main contact; and an overcurrent tripping device which detects overcurrent flowing between the fixed-side main contact and the movable-side main contact and drives the movable-side main contact in a tripping direction, wherein, as the overcurrent tripping device, the above overcurrent tripping device is used.
In the overcurrent tripping device of the present invention, the fixed core or the movable core which forms a magnetic circuit has a narrow gap formed in such a direction as to cross the magnetic circuit. Therefore, when fault current flows through the tripping conductor, magnetic saturation is suppressed by the narrow gap, whereby a great drive force is obtained and a response time of the tripping operation can be shortened.
In addition, as compared to the case of not providing a narrow gap, the core volume of the overcurrent tripping device can be reduced, and thus size reduction of the circuit breaker can be achieved.
In the circuit breaker of the present invention, the above overcurrent tripping device is used as an overcurrent tripping device for detecting overcurrent flowing between the fixed-side main contact and the movable-side main contact, and driving the movable-side main contact in the tripping direction. Therefore, when fault current flows between both main contacts, the overcurrent tripping device responds immediately, and thus it is possible to obtain a circuit breaker that enables shortening of the tripping operation time.
First, an outline configuration of the overcurrent tripping device will be described with reference to
A return spring 8 is provided to a part, of the shaft 6, that protrudes downward of the lower bearing plate 2, and the upper and lower ends of the return spring 8 are fixed by spring guides 9. By the return spring 8, the movable core 7 is energized, via the shaft 6, in a direction away from the fixed core 4. Bushes 10 for smooth movement are provided at parts where the shaft 6 penetrates through the upper bearing plate 1 and the lower bearing plate 2.
A movable core guide 11 for guiding the movable core 7 is provided on the upper surface of the lower bearing plate 2, and covers 12 are provided at the front and back surfaces of the fixed core 4 as shown in
It is noted that the upper end of the shaft 6 is engaged with a retention latch 13 described later.
Further, the details of the structure of each part will be described.
As shown in
The fixed core 4 and the movable core 7 are formed right-left symmetrically with respect to the shaft 6 passing through the center, as seen from the direction of
The initial load of the return spring 8 is set to be equal to an electromagnetic drive force at a current scale value (predetermined setting value) of the overcurrent tripping device.
As a feature of embodiment 1 of the present invention, the fixed core 4 has slit-shaped narrow gaps 4a at a certain location on a magnetic circuit which is a passage of a magnetic flux generated when current flows through the tripping conductor 5, and the slit-shaped narrow gaps 4a are formed so as to interrupt the magnetic circuit, i.e., in a direction perpendicular to the magnetic circuit. In the drawings, these gaps are formed at two locations at the right and left, and the details thereof will be described later.
As shown in
Here, the term “one turn” includes the case where the tripping conductor 5 is arranged in a U shape so as to surround the center core part of the fixed core 4 and current flows through two penetration parts in a reciprocating manner, as shown in
Next, tripping operation by the overcurrent tripping device will be described.
When fault current I flows through the tripping conductor 5 and then an electromagnetic attraction force acting on the movable core 7 becomes greater than the load of the return spring 8, the movable core 7 moves from an initial position in
Next, the details and effects of the narrow gaps 4a will be described.
The narrow gap 4a has narrow gap both-end portions 41 at both ends in the width direction so that the dimension thereof does not change due to the magnetic attraction force. As a manufacturing method in the case of
By employing such a structure, provision of additional parts, support parts, and the like due to provision of the narrow gaps 4a can be avoided, and thus increase in the number of components is suppressed. As shown in
The narrow gaps 4a serve as magnetic resistance against a magnetic flux passing through the fixed core 4 and the movable core 7, and have an effect of suppressing magnetic saturation of the fixed core 4 when fault current I flows through the tripping conductor 5. Therefore, it is possible to obtain a great drive force.
Further, the magnetic gaps G2 between the fixed core 4 and the right and left side surfaces of the movable core 7 are obliquely provided so that the resultant force of attraction forces acting on the movable core 7 acts in the movement direction. By employing such a structure, the drive force acting in the movement direction of the movable core 7 increases, whereby the tripping operation time can be shortened.
Comparing this structure with a conventional structure as shown in
As described above, the magnetic gaps G2 between the fixed core 4 and both side surfaces of the movable core 7 are provided in an inclined manner to increase the drive force. However, as shown in
Next, other examples of the narrow gap structure will be described.
A narrow gap 4b in
A narrow gap 4c in
A narrow gap 4d in
In any case, the heights of the projections are matched to the interval of the narrow gap.
Even in such a narrow gap structure, the same effect as in the case of narrow gap 4a shown in
In the examples in
Next, a circuit breaker 51 using the overcurrent tripping device according to embodiment 1 of the present invention will be described.
A fixed-side main contact 55 is connected to the fixed-side conductor 53. The movable-side conductor 54 is connected to a movable element 57 via a flexible conductor 56, and a movable-side main contact 58 is provided at a position opposed to the fixed-side main contact 55, at an end of the movable element 57.
The movable element 57 rotates about a rotary shaft 59. An opening operation is performed by an opening spring 60, and a closing operation is performed by an actuator 61. When the fixed-side main contact 55 and the movable-side main contact 58 are brought into contact with each other, current flows between the fixed-side conductor 53 and the movable-side conductor 54 via the movable element 57 and the flexible conductor 56.
An overcurrent tripping device 62 is provided at a certain location on the movable-side conductor 54. As the overcurrent tripping device 62, the overcurrent tripping device of embodiment 1 described above is used.
The tripping conductor 5 of the overcurrent tripping device 62 is connected to the movable-side conductor 54, and main circuit current flows through the tripping conductor 5. The overcurrent tripping device 62 is engaged with a latch 64 via a latch driving link 63. Here, the latch driving link 63 indicated by a broken line in
Next, operation when fault current flows will be described.
When fault current flows, the overcurrent tripping device 62 provided to the movable-side conductor 54 detects overcurrent and performs operation, and the operation is transmitted to the latch 64 via the latch driving link 63. Then, the latch 64 rotates about a latch shaft 65 in the clockwise direction, whereby engagement with the movable element 57 is released and the movable element 57 rotates about the rotary shaft 59 in the clockwise direction, thus performing an opening operation.
The fixed-side main contact 55 and the movable-side main contact 58 are stored inside the arc-extinguishing chamber 52. Above the fixed-side main contact 55 and the movable-side main contact 58, a fixed-side arc contact element 66 and a movable-side arc contact element 67 are provided and an arc is generated upon interruption.
In an opening operation, the fixed-side arc contact element 66 and the movable-side arc contact element 67 are opened later after the fixed-side main contact 55 and the movable-side main contact 58 are opened. Thus, an arc is prevented from being generated at the fixed-side main contact 55 and the movable-side main contact 58, and erosion of the main contact part is prevented, whereby the main contact part is protected.
Above the fixed-side arc contact element 66 and the movable-side arc contact element 67, a fixed-side arc horn 68 and a movable-side arc horn 69 are provided for transferring the generated arc and leading the arc upward in the arc-extinguishing chamber 52.
The configuration of the circuit breaker 51 shown in
As the overcurrent tripping device 62, the one having a configuration described in embodiment 2 or later may be used.
As described above, the overcurrent tripping device of embodiment 1 detects overcurrent flowing through a main circuit of a circuit breaker and actuates a tripping mechanism of the circuit breaker in a closed state, and includes: a tripping conductor connected to the main circuit; a fixed core inside which the tripping conductor penetrates and which is excited by current flowing through the tripping conductor; a movable core which is arranged to be opposed to the fixed core with a magnetic gap therebetween, and which forms a magnetic circuit in cooperation with the fixed core, and moves by being attracted by the fixed core when overcurrent flows through the tripping conductor; and a shaft fixed to the movable core to guide movement thereof, and linked to the tripping mechanism of the circuit breaker, wherein the fixed core or the movable core has a narrow gap formed in such a direction as to cross the magnetic circuit. Therefore, when fault current flows through the tripping conductor, magnetic saturation is suppressed by the narrow gap, whereby a great drive force is obtained and a response time of the tripping operation can be shortened.
In addition, as compared to the case of not providing a narrow gap, the core volume of the overcurrent tripping device can be reduced, and thus size reduction of the circuit breaker can be achieved.
The narrow gap may be formed by dividing the fixed core or the movable core at a part where the narrow gap is formed, providing projections on the division surfaces, and combining the division surfaces. In this case, in addition to the above effect, waste of materials in manufacturing of the core can be reduced.
The tripping conductor is arranged to penetrate through the fixed core so as to have at least one turn with respect to the fixed core, whereby a magnetic drive force of the movable core is increased and the tripping operation time can be further shortened.
The magnetic gap has a part formed in a direction perpendicular to the movement direction of the movable core. Thus, the direction of an electromagnetic attraction force acting on the movable core is the same as the driving direction of the movable core, and increase in the drive force can be achieved. Therefore, the tripping operation time can be shortened.
The circuit breaker of embodiment 1 includes: the arc-extinguishing chamber in which an arc-extinguishing space is formed; the fixed-side main contact provided under the arc-extinguishing chamber; the movable-side main contact provided so as to be contactable with and separable from the fixed-side main contact; and the overcurrent tripping device which detects overcurrent flowing between the fixed-side main contact and the movable-side main contact and drives the movable-side main contact in the tripping direction, wherein the overcurrent tripping device is any of the overcurrent tripping devices described above. Therefore, when fault current flows between both main contacts, the overcurrent tripping device responds immediately, and thus it is possible to obtain a circuit breaker that enables shortening of the tripping operation time.
Thus, the positions and the number of the narrow gaps to be provided can be arbitrarily selected somewhere on magnetic route in the fixed core 4 or the movable core 7, and the pattern of the narrow gaps may not necessarily be right-left symmetric with respect to the shaft 6 passing through the center of the core. Even in the configuration shown in
As shown in
Even in such a configuration, since the narrow gaps 4a are provided in the fixed core 4, the effect of suppressing magnetic saturation by the narrow gaps 4a is obtained as in embodiment 1. Thus, the configuration in which the slit-shaped narrow gaps 4a are provided in the fixed core 4, and the configuration in which the tripping conductor 5 has at least one turn, may not necessarily be employed at the same time. Even if each configuration is employed alone, the corresponding effect can be obtained.
The locations and the shapes of the magnetic gaps to be provided may be the same as in
It is noted that, within the scope of the present invention, the above embodiments may be freely combined with each other, or each of the above embodiments may be modified or simplified as appropriate.
Number | Date | Country | Kind |
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2015-123505 | Jun 2015 | JP | national |
Filing Document | Filing Date | Country | Kind |
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PCT/JP2016/067484 | 6/13/2016 | WO | 00 |
Publishing Document | Publishing Date | Country | Kind |
---|---|---|---|
WO2016/204104 | 12/22/2016 | WO | A |
Number | Name | Date | Kind |
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3024330 | Fehling | Mar 1962 | A |
4965543 | Batteux | Oct 1990 | A |
5894257 | Roger et al. | Apr 1999 | A |
Number | Date | Country |
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26 58 456 | Jun 1978 | DE |
2 431 992 | Mar 2012 | EP |
1 597 508 | Sep 1981 | GB |
1-315923 | Dec 1989 | JP |
Entry |
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International Search Report (PCT/ISA/210) dated Sep. 6, 2016, by the Japanese Patent Office as the International Searching Authority for International Application No. PCT/JP2016/067484. |
Written Opinion (PCT/ISA/237) dated Sep. 6, 2016, by the Japanese Patent Office as the International Searching Authority for International Application No. PCT/JP2016/067484. |
Extended European Search Report dated Dec. 10, 2018 in corresponding European Application No. 16811578.0. |
Office Action (Examination report No. 1 for standard patent application) dated Feb. 8, 2018, by the Australian Patent Office in corresponding Australian Patent Application No. 2016281164. (3 pages). |
Number | Date | Country | |
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20180012720 A1 | Jan 2018 | US |