The present invention relates generally to caps for liquid containers, and in particular caps with features to prevent overfilling and/or spillage of a liquid during filling of a liquid container.
Typically, caps for liquid containers are usually only designed to prevent a liquid within the container from spilling out and to allow access to interior of the container when removed. Filling a container with a liquid, such as filling of a water tank, often requires someone to monitor the tank during the filling process. Often, an employee, such as a maintenance personnel is required to remain near the container while filling it up to prevent spillage from overfilling of the container or dislodgement of the liquid source from a water container.
For example, commercial floor scrubbers usually include a freshwater tank which is filled with water by a hose. A water tank of a large, ride-on floor scrubber can hold more than 40 gallons of water. Normally, a user is required to be near the floor scrubber during filling to ensure the water hose does not dislodge from the tank or the tank begins to overflow. However, this may prevent the user from completing other tasks which require them to step out of view from the floor scrubber during filling. What is needed, therefore, is a cap which prevents overfilling and/or spillage while adding a liquid to a container.
There is provided, in accordance with an example of the disclosed technology, a fill cap comprising a cap body, a well formed within the cap body, and a non-venting center hole positioned at a center of the cap body.
The cap body can be configured to receive a shut-off valve. The non-venting center hole can comprise interior threads for coupling the shut-off valve to the cap body. The shut-off valve can comprise a float valve.
The cap body can be configured to receive a quick connect adapter. The cap body can comprise an adapter protrusion extending from the bottom wall of the well and into the interior of the well. An interior surface of the adapter protrusion can be formed by the non-venting center hole, and an exterior surface of the adapter protrusion can comprise threads for coupling the quick connect adapter to the cap body.
The fill cap can comprise a weep hole provided through a bottom wall of the well. The fill cap can comprise three weep holes provided through a bottom wall of the well. The cap body can further comprise a vent hole positioned upward from the well. The cap body can further comprise a ridged grip and the vent hole can be positioned on the ridged grip.
The disclosed technology can include a portable floor scrubber comprising a container having an aperture to receive water, and a fill cap configured to removably couple to the aperture of the container. The fill cap can comprise a cap body comprising a well formed within the cap body and a non-venting center hole positioned at the center of the cap body. The fill cap can further comprise a quick connect adapter for coupling to the cap body and configured to couple to a water source, and a shut-off valve coupled to the cap body and configured to stop a flow of water from the water source into the container when a volume of water in the container reaches a predetermined level.
The non-venting center hole can comprise interior threads for removably coupling the shut-off valve to the cap body. The cap body can comprise a valve protrusion extending downward from the well, such that the shut-off valve is positioned below the bottom wall the well when coupled to the cap body, and interior to the container when the fill cap is removably coupled to the container.
The cap body can comprise an adapter protrusion extending from the bottom wall of the well and into the interior of the well. An interior surface of the adapter protrusion may be formed by the non-venting center hole, and an exterior surface of the adapter protrusion can comprise threads for coupling the quick connect adapter to the cap body. The cap body can further comprise a flange, and wherein the bottom surface of the flange abuts an exterior surface of the container when the fill cap is received by the aperture of the container. The cap body can further comprise a vent hole positioned upward from the well. The cap body can further comprise a ridged grip and the vent hole can be positioned on the ridged grip.
The disclosed technology can include a fill cap for limiting the volume of fluid to be received by a fluid container. The fill cap can comprise a cap body. The cap body can comprise a well formed within the cap body, a non-venting center hole positioned at a center of the cap body, a flange, and a circular wall extending downward from the flange. The circular wall can comprise threads provided on an exterior surface. The fill cap can further comprise a shut-off valve coupled to the cap body and a quick connect adapter coupled to the cap body. The cap body can further comprise a weep hole provided through a bottom wall of the well.
The quick connect adapter can be configured to couple to a hose adapter. The cap body can further comprise a ridged grip extending upward from the flange. The cap body can further comprise a vent hole positioned on the ridged grip. The shut-off valve can be a float valve.
The following detailed description should be read with reference to the drawings, in which like elements in different drawings are identically numbered. The drawings, which are not necessarily to scale, depict selected embodiments and are not intended to limit the scope of the invention. The detailed description illustrates by way of example, not by way of limitation, the principles of the invention. This description will clearly enable one skilled in the art to make and use the invention, and describes several embodiments, adaptations, variations, alternatives, and uses of the invention, including what is presently believed to be the best mode of carrying out the invention.
As used herein, the terms “about” or “approximately” for any numerical values or ranges indicate a suitable dimensional tolerance that allows the part or collection of components to function for its intended purpose as described herein. More specifically, “about” or “approximately” may refer to the range of values ±20% of the recited value, e.g., “about 90%” may refer to the range of values from 71% to 110%.
As discussed herein, “user” can include an operator, maintenance technician, or any other individual associated with using the fill cap of the present invention and associated equipment and/or components.
Reference is made to
Reference is made to
The flange 112 can be provided to abut an exterior surface of a container when the fill cap 100 is received by an aperture of the container. The bottom surface of the flange 112 which abuts the container can create a seal between the cap body 102 and the container. The bottom surface of the flange 112, which abuts the container, can comprise an elastomeric material to facilitate creation of the seal between the cap body 102 and the container.
The well 104 can comprise at least one weep hole 106 provided through a bottom wall 126 of the well 104. When coupled to a container, the well 104 protrudes toward the inside of the container and the weep hole 106 can allow liquid spilled into the well 104 to drain into the inside of the container 50. In other words, if liquid overflows into the well 104 during filling (typically during the coupling and decoupling of the hose to the fill cap) it will drain back into the container 50 through the weep hole 106.
In some embodiments, multiple weep holes 106 are provided through the bottom wall 126 of the well 104. In some embodiments, the cap body 102 comprises three weep holes 106 provided through a bottom wall 126 of the well 104. The weep holes 106 can be evenly spaced from one another, such that at least one of the weep holes 106 is provided at the low point of the well 104, when the fill cap 100 is received by an aperture which is tilted, to prevent accumulation liquid in the well 104. The cap body 102 can comprise one, two, three, four, five, six, or more weep holes 106 provided through the bottom wall 126 of the well 104. The diameter of the weep holes 106 may be sized to allow liquid to drain into the container while being small enough to prevent liquid within the container from exiting through the weep holes 106 as the container is moved. In some embodiments, the bottom wall 126 of the well 104 and a bottom end of the circular wall 114 are provided at the same distance from the top of the cap body 102 and well 104. In some embodiments, the diameter of the well 104 is about half the diameter of the flange 112.
In some embodiments, the fill cap 100 comprises a non-venting center hole 120 is positioned at a center of the cap body 102. In some embodiments, when the fill cap 100 is coupled to an aperture of a container, the non-venting center hole 120 allows for liquid to pass through the cap body 102 and into a container.
The non-venting center hole 120 can comprise interior threads 122 for coupling a shut-off valve (e.g., shut-off valve 200 as depicted in
The cap body 102 can further comprise an adapter protrusion 116 extending upward from the bottom wall 126 of the well 104 and into an interior 105 of the well 104. In some embodiments, the non-venting center hole 120 extends through the adapter protrusion 116 and forms an interior surface 123 of the adapter protrusion 116. An exterior surface 128 of the adapter protrusion 116 can comprise threads 127 for coupling a quick connect adapter (e.g., quick connect adapter 300 as depicted in
The cap body 102 can further comprise a ridged grip 103 which provides an area for a user to hold when coupling the fill cap 100 with an aperture of a container. The ridged grip 103 may extend upward from the flange 112 of the cap body 102. The ridges of the ridged grip 103 may be formed by convex ridges having concave or scalloped portions provided therebetween. In some embodiments, the ridged grip 103 comprises 9 ridges equally spaced apart and provided about the well 104 of the cap body 102. The ridged grip may be provided with any number of ridges, for example 4, 5, 6, 7, 8, 9, 10, 11, 12, or more ridges. The scalloped or concave portions of the ridged grip 103 can provide indentations for a user's fingers to facilitate gripping and rotation of the cap body 102 during coupling of the fill cap 100 to the aperture of a container. In some embodiments, the concave portions of the ridged grip have a radius of curvature equal to the radius of curvature of the convex portions. In some embodiments, the concave portions of the ridged grip have a radius of curvature greater than the radius of curvature of the convex portions. In some embodiments, the concave portions of the ridged grip have a radius of curvature less than the radius of curvature of the convex portions. Further examples of the grip 103 can have straight edges forming a hexagon or any other multi-side shape. A straight edge grip 103 can facilitate engagement both by a user's hand or a tool. In some embodiments, the ridged grip 103 has a height of about 18 mm, extending from a top surface of the flange 112.
In some embodiments, the fill cap 100 further comprises a vent hole 108 provided through the cap body 102. An upper opening of the vent hole 108 can be positioned on the ridged grip 103 and extend through the cap body 102 to a bottom opening positioned in between a space 119 provided between the well 104 and the circular wall 114. The vent hole 108 can be provided to allow air to escape as the container is being filled. Positioning of the vent hole 108 on the ridged grip 103 and above the well 104 can facilitate draining of liquid through the weep holes 106 provided through the bottom wall 126 of the well 104. In one example, the vent hole 108 may not comprise a vapor lock. Lack of a vapor lock for the vent hole 108 can prevent accidental pressurization or formation of a vacuum within the container during filling of the container, movement of the container, and/or temperature changes occurring within the container.
In an example, the non-venting center hole 120 comprises a diameter of approximately 15 millimeters (mm), the flange 112 comprises an outer diameter of approximately 137 mm, and/or the well 104 comprises an outer diameter of approximately 70 mm. In an example, as depicted in
With reference to
With reference to
The shut-off valve 200 may be a floating ball valve. The second end 204 of the shut-off valve 200 may comprise one or more apertures to allow liquid to enter and exit the shut-off valve 200. In an exemplary filling operation, water enters the first end 202 of the shut-off valve 200 and exits from the second end 204 into a container. When the container is filled up to the shut-off valve 200, a buoyant component within the shut-off valve floats toward the first end 202 and creates a seal, preventing further water from entering the container. When the shut-off valve 200 and the quick connect adapter 300 are coupled to the cap body, a hose may be coupled to the quick connect adapter 300 and water from the hose will flow through the quick connect adapter, through the cap body 102 (via the non-venting center hole 120 as depicted in
The disclosed technology described herein can be further understood according to the following clauses:
Clause 1: A fill cap comprising: a cap body; a well formed within the cap body; and a non-venting center hole positioned at a center of the cap body.
Clause 2: The fill cap of Clause 1, wherein the cap body is configured to receive a shut-off valve.
Clause 3: The fill cap of Clause 2, wherein the non-venting center hole comprises interior threads for coupling the shut-off valve to the cap body.
Clause 4: The fill cap of Clause 3, wherein the shut-off valve is a float valve.
Clause 5: The fill cap of any one of Clauses 1-4, wherein the cap body is configured to receive a quick connect adapter.
Clause 6: The fill cap of Clause 5, wherein the cap body comprises an adapter protrusion extending from the bottom wall of the well and into an interior of the well, wherein an interior surface of the adapter protrusion is formed by the non-venting center hole, and wherein an exterior surface of the adapter protrusion comprises threads coupling the quick connect adapter to the cap body.
Clause 7: The fill cap of any one of Clauses 1-6, further comprising a weep hole provided through a bottom wall of the well.
Clause 8: The fill cap of any one of Clauses 1-7, wherein the cap body further comprises a vent hole positioned upward from the well.
Clause 9: The fill cap of Clause 8, wherein the cap body further comprises a ridged grip and the vent hole is positioned thereon.
Clause 10: A portable floor scrubber comprising: a container having an aperture to receive water; and a fill cap configured to removably couple to the aperture of the container, the fill cap comprising: a cap body comprising: a well formed within the cap body; and a non-venting center hole positioned at a center of the cap body; a quick connect adapter coupled to the cap body and configured to couple to a water source; and a shut-off valve coupled to the cap body and configured to stop a flow of water from the water source into the container when a volume of water in the container reaches a predetermined level.
Clause 11: The portable floor scrubber of Clause 10, wherein the non-venting center hole comprises interior threads removably coupling the shut-off valve to the cap body.
Clause 12: The portable floor scrubber of Clause 11, wherein the cap body comprises a valve protrusion extending downward from the well, such that the shut-off valve is: positioned below the bottom wall the well when coupled to the cap body, and interior to the container when the fill cap is removably coupled to the container.
Clause 13: The portable floor scrubber of any one of Clauses 10-12, wherein the cap body comprises an adapter protrusion extending from the bottom wall of the well and into an interior of the well, wherein an interior surface of the adapter protrusion is formed by the non-venting center hole, and wherein an exterior surface of the adapter protrusion comprises threads for coupling the quick connect adapter to the cap body.
Clause 14: The portable floor scrubber of any one of Clauses 10-13, wherein the cap body comprises a flange, and wherein a bottom surface of the flange abuts an exterior surface of the container when the fill cap is received by the aperture of the container.
Clause 15: The portable floor scrubber of any one of Clauses 10-14, wherein the cap body further comprises a vent hole positioned upward from the well.
Clause 16: The portable floor scrubber of Clause 15, wherein the cap body further comprises a ridged grip and the vent hole is positioned thereon.
Clause 17: A fill cap for limiting a volume of fluid to be received by a fluid container, comprising: a cap body comprising; a well formed within the cap body; a non-venting center hole positioned at a center of the cap body; a flange; a circular wall extending downward from the flange, the circular wall comprising threads provided on an exterior surface; a shut-off valve coupled to the cap body; and a quick connect adapter coupled to the cap body.
Clause 18: The fill cap of Clause 17, wherein the quick connect adapter is configured to couple to a hose adapter.
Clause 19: The fill cap of Clause 17 or 18, wherein the cap body further comprises a ridged grip extending upward from the flange and a vent hole positioned on the ridged grip.
Clause 20: The fill cap of any one of Clauses 17-19, wherein the cap body further comprises a weep hole provided through a bottom wall of the well.
The embodiments described above are cited by way of example, and the present invention is not limited by what has been particularly shown and described hereinabove. Rather, the scope of the invention includes both combinations and sub combinations of the various features described hereinabove, as well as variations and modifications thereof which would occur to persons skilled in the art upon reading the foregoing description and which are not disclosed in the prior art.
The present application claims priority to U.S. Provisional Patent Application No. 63/544,100, filed Oct. 13, 2023. The entire contents of which are hereby incorporated by reference.
Number | Date | Country | |
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63544100 | Oct 2023 | US |