The present invention relates to a mounting system for faucets in which the faucet may be mounted from the top of a mounting deck, such as a counter top or sink.
The installation of a faucet onto a mounting deck is often a difficult and time-consuming task. At least some of the installation typically requires the installer to work in the cramped and dimly lit work area under the mounting deck. More particularly, faucets are typically attached to the mounting deck with threaded connections which must be made under and behind the sink basin where there is very little room to work.
As such, there is a need to provide a less cumbersome and complicated system of installing faucets or interchanging different faucet styles onto a mounting deck which can be done largely from the top of the countertop or sink. More particularly, a system is desired which would permit the installer to exchange different escutcheon styles, delivery spouts, and handle combinations quickly and easily without replacing the complete faucet assembly and while providing an aesthetically pleasing appearance.
According to an illustrative embodiment of the present disclosure, a faucet assembly includes a mounting base configured to be coupled to a mounting deck and including first and second inlet water conduits extending downwardly away from the mounting deck. An upper faucet assembly includes a fluid coupling configured to be in fluid communication with the first and second inlet water conduits of the mounting base. A coupler is supported for rotation relative to the mounting base about a vertical axis. The coupler is releasably secured to the mounting base and to the upper faucet assembly. The mounting base cooperates with the coupler to limit rotation of the coupler to less than approximately 360 degrees.
According to a further illustrative embodiment of the present disclosure, a faucet assembly includes a mounting base configured to be coupled to a mounting deck. An upper faucet assembly is positioned above the mounting base and includes a delivery spout, a lift rod, and a lift rod passageway for receiving the lift rod. A coupler is releasably secured between the mounting base and the upper faucet assembly. At least one of the coupler and the mounting base includes an inclined ramp surface configured to cooperate with the other of the mounting base and the coupler for drawing the upper faucet assembly into a locked position relative to the mounting base. The coupler is accessible by a tool inserted through the lift rod passageway.
According to another illustrative embodiment of the present disclosure, a coupling system for use with a faucet assembly includes a cam fastener having a body, a tab extending radially outwardly from the body, and a retaining member configured to couple with an upper faucet assembly. A mounting base includes a ramp surface which is configured to guide the tab downwardly as the cam fastener rotates, such that the upper faucet assembly is drawn down into a locked position with the mounting base.
According to yet another illustrative embodiment of the present disclosure, a method of installing a faucet includes the steps of placing a mounting base on a mounting deck, and coupling the mounting base to the mounting deck from a position above the sink deck. The method further includes the steps of placing an upper faucet assembly on top of the mounting base, and engaging a coupler through a lift rod passageway formed in the upper faucet assembly. The method also includes the step of rotating the coupler about a vertical axis such that the coupler causes a downward camming of the upper faucet assembly relative to the mounting base, thereby locking the upper faucet assembly to the mounting base.
Additional features and advantages of the present invention will become apparent to those skilled in the art upon consideration of the following detailed description of the illustrative embodiment exemplifying the best mode of carrying out the invention as presently perceived.
The detailed description of the drawings particularly refers to the accompanying figures in which:
Referring initially to
With reference to
While the illustrative embodiment of
The mounting base 20 includes a mounting support 38 which is illustratively mounted from the top of the mounting deck 12 and sits on a top surface 40 thereof. It should be noted that the mounting base 20 may also be mounted from the underside of the mounting deck 12. Extending downwardly from openings 41a and 41b in the mounting base 20 are first and second inlet water conduits 42a and 42b. Inlet water conduits 42a and 42b pass through access openings 14 and 16 in the mounting deck 12 and are connected, through conventional fittings 46a and 46b, to conventional water supply tubes (not shown) under the mounting deck 12. Inlet water conduits 42a and 42b concentrically receive, at their upper ends, adapters 50a and 50b which extend downwardly from fluid coupling 24 (
With further reference to
To couple the mounting base 20 onto the mounting deck 12, inlet water conduits 42a and 42b, mounting base locking members 62 and 64, attachment posts 56 and 58 and brackets 66 and 68, are inserted through the access openings 14 and 16, and the mounting base 20 is lowered until it rests on the mounting deck 12.
When the mounting base 20 is on the mounting deck 12, the attachment posts 56 and 58 are rotated to cause the mounting base locking members 62 and 64 to move up or down on the posts 56 and 58. Counterclockwise rotation of the posts 56 and 58 causes locking members 62 and 64 to move downwardly or away from the mounting deck 12 to an unlocked position. Clockwise rotation of the posts 56 and 58 causes locking members 62 and 64 to move upwardly or toward the mounting deck 12 to a locked position.
In the locked position, an upper surface 82 of each locking member 62 and 64 abuts the bottom or underside 84 of mounting deck 12, thereby securing mounting base 20 to the deck 12 (
With reference to
To remove the mounting base 20 from the mounting deck 12, attachment posts 56 and 58 are turned in a counter-clockwise manner, moving the locking members 62 and 64 downwardly away from the underside of the mounting deck 12. The inlet water conduits 42a and 42b, mounting base locking members 62 and 64, attachment posts 56 and 58, and bracket 66 and 68 are then pulled up through the access openings 14 and 16 in the mounting deck 12.
In the unlocked or down position locking members 62 and 64 are swiveled against the inlet water conduits 42a and 42b and can be pulled out through access openings 14 and 16. In the up or locked position locking members 62 and 64 are swiveled away from the inlet water conduits 42a and 42b and their tops abut against the bottom surface or underside 84 of mounting deck 12. In this position the locking members 62 and 64 cannot be pulled through the access openings 14 and 16.
It is also possible that the inlet water conduits 42a and 42b may be threaded on the outer surface itself. This would then allow the mounting support to be installed in the conventional under-the-sink fashion using compatible nuts. Other known methods for under-the-sink attaching of the mounting support are envisioned as part of this invention. Examples of such additional methods are detailed in U.S. patent application Ser. No. 10/411,432, filed Apr. 10, 2003, and U.S. patent application Ser. No. 10/918,939, filed Aug. 16, 2004, both of which are expressly incorporated by reference herein.
With reference to
Referring now to
With reference to
The delivery spout 28 fluidly couples with the outlet 100 of the waterway 98 and is secured to the fluid coupling 24 by fasteners, such as screws 132. More particularly, the screws 132 have heads 134 which are retained within the body 92 of the fluid coupling 24, and threaded portions 136 which pass through clearance openings 138 in the escutcheon 26 and are threadably received within openings 140 formed in the delivery spout 28. As such, the escutcheon 26 is sandwiched between the fluid coupling 24 and the delivery spout 28.
With reference to
As shown in
With further reference to
In the illustrative embodiment, the ramp surface 164 is inclined downwardly from horizontal by an angle α, which illustratively is equal to approximately 33 degrees, and permits 90 degree rotation of the coupler 30 about vertical axis 166 from the entry portion 170 to the terminal portion 176 of the retainer 142. Further, while in the illustrative embodiment, the ramp surface is helical, such that the angle α remains substantially constant, it should be appreciated that this angle could change along the length of the ramp surface 164 from the upper end 172 to the lower end 176. As shown in
While the illustrative embodiment shows the tabs 156 supported by the coupler 30 and the ramp surfaces 164 supported by the mounting base 20, it should be appreciated that such relative positioning may be reversed. More particularly, the tabs 156 may be supported by the mounting base 20 and the ramp surfaces 164 supported by the coupler 30. In both cases, cooperation between the tabs 156 and the ramp surfaces 164 cause the above described downwardly camming action of the upper faucet assembly 18 relative to the mounting base 20.
With reference to
The lower member 188 passes through a bracket 202 which is coupled to a recess 204 formed in the lower surface 206 of the mounting support 38 through a screw 208. The lower member 188 has at least one flat surface 210, and is illustratively of a square cross section. The lower member 188 passes through a cooperating opening 212 formed in the bracket 202 which likewise has at least one flat surface 214, and is illustratively of a square cross section. The flat surfaces 210 and 214 of the lower member 188 and the opening 212 prevent relative rotation between the lower member 188 and the bracket 202, and hence relative rotation between the upper member 186 and the lower member 188. As such, removal of the upper member 186 from the lower member 188 is facilitated.
In order to install the upper faucet assembly 18 onto the mounting base 20, the adapters 50a and 50b of the fluid coupling 24 are aligned with the upper ends of the inlet water conduits 42a and 42b. The upper faucet assembly 18 is then lowered onto the mounting base 20, where the posts 102 of the adapters 50a and 50b engage the quick release fluid connectors 110. As such, fluid communication is provided between the inlet water conduits 42a and 42b and the waterway 98. The tabs 156 of the coupler 30 are next received within the 178 of the mounting base 20. With the upper member 186 of the lift rod 184 removed, hex wrench 162 is inserted through the lift rod passageway 191 and received within the hex opening 160 of the coupler 30. The coupler 30 is then rotated clockwise by approximately 90 degrees wherein the tabs 156 of the coupler 30 are guided along the ramp surfaces 164 from the entry portion 170 to the terminal portion 174 of the retainer 142. Engagement between the tabs 156 and the ramp surfaces 164 along the path of rotation of the coupler 30, causes camming of the upper faucet assembly 18 downwardly against the mounting base 20. The hex wrench 162 is then removed and the upper member 186 of the lift rod 184 inserted through the passageway 191 of the upper faucet assembly 18 and the passageway 146 of the coupler 30. The upper member 186 is then coupled to the lower member 188 of lift rod 184 through the lift rod coupling 190.
In order to remove the upper faucet assembly 18 from the mounting base 20, the above described process is simply reversed. More particularly, the upper member 186 of lift rod 184 is removed, and a user inserts hex wrench 162 into the lift rod passageway 191. The hex wrench 162 is received within the hex opening 160 of the coupler 30 and then rotated counterclockwise by approximately 90 degrees to release the upper faucet assembly 18 from the mounting base 20.
Although the invention has been described in detail with reference to certain preferred embodiments, variations and modifications exist within the spirit and scope of the invention as described and defined in the following claims.
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