Information
-
Patent Grant
-
6343576
-
Patent Number
6,343,576
-
Date Filed
Friday, October 13, 200024 years ago
-
Date Issued
Tuesday, February 5, 200223 years ago
-
Inventors
-
Original Assignees
-
Examiners
Agents
-
CPC
-
US Classifications
Field of Search
US
- 123 544
- 123 18431
- 123 18434
- 123 196 R
- 123 196 M
-
International Classifications
-
Abstract
An overhead camshaft V-2 engine includes a single power transmitting mechanism disposed on one side of a crankcase for transmitting rotational power from a crankshaft to respective camshafts of drive valve mechanisms. The power transmitting mechanism has a driving member mounted to only one end portion of the crankshaft. The thus arranged power transmitting mechanism enables downsizing of the engine. Two intake ports are formed in respective cylinder heads of two cylinder blocks and open at one end to respective first surfaces of the cylinder heads facing in a first direction, and two exhaust ports are formed in the respective cylinder heads of the cylinder blocks and open at one end to respective second surfaces of the cylinder heads facing in a second direction opposite to the first direction. With this arrangement of the intake and exhaust ports, intake pipes can be arranged with a high degree of freedom.
Description
BACKGROUND OF THE INVENTION
1. Field of the Invention
This invention relates to an improvement in a two-cylinder V-type spark-ignition engine with overhead camshafts, generally called an overhead (OHC) V-2 engine.
2. Description of the Related Art
Various OHC V-2 engines are known and one example of such known OHC V-2 engines is disclosed in Japanese Patent Laid-open Publication No. SHO-58-167875. The disclosed engine has two cylinders mounted to a crankcase such that the cylinders are arranged at an angle to each other in the longitudinal direction of a vehicle body on which the engine is installed. The engine also has a valve mechanism having a camshaft mounted in a cylinder head of each cylinder. The cylinder head is bolted to an upper end of a cylinder block to thereby form a single cylinder
Each of the cylinders has an intake port and an exhaust port. The intake port opens to one surface of the cylinder which faces toward another cylinder, and the exhaust port opens to the opposite surface of the cylinder which faces away from another cylinder. With this arrangement of the intake and exhaust ports, two intake pipes connected at one end to the respective intake ports and carburetors associated with the respective intake pipes are all disposed in a relatively small space defined between the two cylinders. This poses a limited degree of freedom in arranging the intake pipes, tending to hinder uniform and efficient supply of fresh air to the cylinders.
Furthermore, in the conventional OHC V-2 engine, since a power transmitting mechanism for transmitting power from a crankshaft to the camshaft of each cylinder for driving the latter is disposed on both left and right sides of the crankcase adjacent to opposite longitudinal ends of the crankshaft, the overall width and weight of the engine are relatively large. In addition, due to the aforesaid arrangement, the power transmitting mechanisms require the engine to be turned through an angle of 180° during assembly or maintenance of the power transmitting mechanisms. This may lower the productivity of the engine.
Furthermore, since the crankcase has a partition wall disposed between a driving gear of each power transmitting mechanism and an adjacent connecting rod of the crankshaft, the width of the crankcase is relatively large. In addition, the power transmitting mechanisms are of the two-stage transmission type including an intermediate shaft carrying thereon a first intermediate gear held in mesh with a driving gear attached to the crankcase and a second intermediate gear connected by a chain to a driven gear attach to each of the camshafts. The power transmitting mechanisms are relatively large in size, require a relatively large number of components, are expensive to manufacture, and enlarge the overall size of the engine.
SUMMARY OF THE INVENTION
It is accordingly an object of the present invention to provide an overhead camshaft V-2 engine having structural features which enable downsizing of the engine, provide an increased degree of freedom in arranging intake pipes, facilitate easy assembly and maintenance of the engine, and enable efficient lubrication of valve mechanisms with a compact lubricating mechanism.
According to the present invention, there is provided an overhead camshaft V-2 engine comprising: a crankcase; a crankshaft rotatably supported in the crankcase; two cylinder blocks each having one cylinder head and mounted to the crankcase such that the cylinder blocks are arranged at an angle to each other; two valve mechanisms each mounted to the cylinder head of one of the cylinder blocks and having one camshaft; a single power transmitting mechanism disposed on one side of the crankcase for transmitting rotational power from the crankshaft to the camshafts to drive the valve mechanisms, the power transmitting mechanism having a driving member mounted to only one end portion of the crankshaft; and two intake ports formed in the respective cylinder heads of the cylinder blocks and opening at one end to respective first surfaces of the cylinder heads facing in a first direction, and two exhaust ports formed in the respective cylinder heads of the cylinder blocks and opening at one end to respective second surfaces of the cylinder heads facing in a second direction opposite to the first direction. The engine may further include a cooling fan mounted to the opposite end portion of the crankshaft.
The power transmitting mechanism thus arranged occupies only a relatively small space for installation and hence can reduce the overall size of the engine. In addition, the foregoing arrangement of the intake and exhaust ports enables intake pipes to be arranged with a high degree of freedom.
In one preferred form of the invention, the driving member of the power transmitting mechanism includes a pair of driving pulleys mounted in tandem on the crankshaft. It is preferable that the pitch or distance between the pair of driving pulleys is substantially equal to the pitch or distance between two connecting rods attached side by side to a single offset crankpin of the crankshaft.
The power transmitting mechanism may further comprise a pair of driven pulleys connected to the respective camshafts of the valve mechanisms, and a pair of driving belts each trained around one of the driving pulleys and a corresponding one of the driven pulleys.
Preferably, the crankshaft has a boss of an enlarged diameter held in abutment with an end face of one of the driving pulleys and slidably engageable with an outside edge of one of the driving belts for guiding the one driving belt, and the engine further has a ring-like belt guide mounted on the crankshaft and disposed between an end face of the other driving pulley and a portion of the crankcase, the belt guide being slidably engageable with an outside edge of the other driving belt for guiding the other belt.
The overhead camshaft V-2 engine may further comprise a centrifugal governor mechanism disposed in the crankcase for controlling rotational speed of the engine, and a lubricating mechanism for lubricating movable parts of the engine. The governor mechanism preferably has a generally cup-shaped holder rotatably driven by the crankshaft and being partly dipped below a lubricating oil held at a bottom of the crankcase. The lubricating mechanism preferably has a plurality of circumferentially spaced oil splashing projections formed on an outer peripheral surface of the cup-shaped holder so that when the cup-shaped holder is rotating by the rotational power of the crankshaft, the oil splashing projections continuously revolve about an axis of rotation of the cup-shaped holder to thereby draw up the lubricating oil from the bottom of the crankcase and splash the lubricating oil over at least a part of the power transmitting mechanism. The driving chains of the power transmitting mechanism form part of the lubricating mechanism and is capable of guiding the lubricating oil into the valve mechanisms. The governor mechanism may further have a driving gear formed integrally with the driving member and disposed between the pair of driving pulleys, the driving gear being connected in driving relation to the cup-shaped holder for rotating the holder.
The above and other object, features and advantages of the present invention will become manifest to those versed in the art upon making reference to the following description and accompanying sheets of drawings in which preferred structural embodiments incorporating the principles of the invention are shown by way of illustrative examples.
BRIEF DESCRIPTION OF THE DRAWINGS
FIG. 1
is a vertical cross-sectional view of an OHC V-2 engine according to an embodiment of the present invention;
FIG. 2
is a horizontal cross-sectional view of the OHC V-2 engine;
FIG. 3
is an enlarged view of a portion of
FIG. 2
;
FIG. 4
is an exploded horizontal cross-sectional view of the OHC V-2 engine;
FIG. 5
is an enlarged view of a portion of
FIG. 1
;
FIG. 6
is a horizontal cross-sectional view of the OHC V-2 engine, showing the general construction of a power transmitting mechanism for transmitting power from a crankshaft to camshafts of the engine; and
FIG. 7
is a view similar to
FIG. 6
, but showing the manner in which cylinder blocks of the engine can be replaced with cylinder blocks of a different size or structure.
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENT
The following description is merely exemplary in nature and is in no way intended to limit the invention or its application or use.
Referring to
FIG. 1
, there is shown an OHC V-2 engine according to an embodiment of the present invention. As shown the engine
10
is a flat type in which cylinder blocks
51
R (only one being shown) are laid horizontally and a crankshaft
21
extends vertically.
The flat OHC V-2 engine
10
includes a crankcase
11
of a generally inverted cup-shaped configuration having an open end facing downward, and a lid
12
attached by screws (only one being shown) to the crankshaft
11
so as to close the openi end of the crankcase
11
. The crankcase
21
is rotatably mounted in the crankcase
11
and has longitudinal opposite end portions
22
,
23
journaled on the crankcase
11
and the lid
12
, respectively, via a pair of bearings (not designated). The lower end portion
22
of the crankshaft
21
projects downward from the lid
11
and forms a power take out portion of the engine
10
. The upper end portion
23
projects upward from an upper wall
13
of the crankcase
11
for a purpose described below.
The crankshaft
21
has a longitudinal central portion forming a single offset journal or crankpin
24
to which two connecting rods
25
and
26
are attached side-by-side.
The engine
10
is equipped with an alternator
30
and a cooling fan
41
disposed above the crankcase
11
.
The alternator
30
is an outer rotor type multi-pole magnetoelectric generator and has an outer rotor
33
attached to the upper end portion
23
of the crankshaft
21
. The alternator
30
also has an inner stator frame
31
mounted to the upper wall
13
of the crankcase
11
, stator windings
32
wound on the stator frame
31
, and a permanent magnet
34
attached to an inner circumferential surface of the outer rotor
33
. The outer rotor
33
has a driven ring gear
35
formed on an outer circumferential surface thereof and adapted to be driven by a driving gear (not shown) of a starting motor (not shown).
The cooling fan
41
is attached to the upper end portion
23
of the crankshaft
21
for co-rotation with the crankshaft
21
to cool the engine
10
. The cooling fan
41
is disposed on an upper side of the outer rotor
33
of the alternator
30
.
Thus, the outer rotor
33
of the alternator
30
and the cooling fan
41
are attached to one end (upper end portion
23
) of the crankshaft
21
for co-rotation therewith, and the other end (lower end portion
22
) of the crankshaft
21
forms the power take out portion of the engine
10
.
In
FIG. 1
, reference numerals
26
,
26
denote crank webs of the crankshaft
21
. Similarly, reference numerals
42
,
43
and
44
denote an ignition plug, an air-cleaner, and a carburetor of the engine
10
, respectively. Reference numeral
45
denotes an alternator case in which the alternator
30
is housed, and reference numeral
46
is a cover located above an upper opening (not designated) of the alternator case
45
.
As shown in
FIG. 2
, the engine
10
further has two cylinder blocks
51
L,
51
R attached by screws
15
(one being shown in
FIG. 1
) to the crankcase
11
so that they are arranged at an angle to each other about the axis L
1
of the crankshaft
21
. The cylinder blocks
51
L,
51
R have a mounting end
52
L,
52
R fitted in each of two mounting holes
14
L,
14
R formed in a sidewall
17
of the crankcase
11
. The angle between the cylinder blocks
51
L,
51
R, that is, the bank angle is approximately 90 degrees. The screws
15
(
FIG. 1
) may be replaced by stud bolts and nuts used in combination.
The cylinder blocks
51
L,
51
R are each provided with a multiplicity of cooling fins (not designated). An endmost one of the cooling fins is located near the bottom dead center of a piston
27
,
27
slidably received in the corresponding cylinder block
51
L,
51
R, and a mating surface of each cylinder block
51
L,
51
R relative to the crankcase
11
is preferably set to be positioned near the endmost cooling fin. The cylinder blocks
51
L,
51
R are offset from each other in the axial direction of the crankshaft
21
so that the connecting rods
25
,
25
can be disposed side by side on the single crankpin
24
.
The sidewall
17
of the crankcase
11
includes a generally flat portion
17
a
opposite to the mounting holes
14
L,
14
R. The crankcase
11
has a centerline L
2
which is orthogonal to the flat sidewall portion
17
a
and extends perpendicularly through the axis L
1
of the crankshaft
12
. In
FIG. 2
, a starter motor
47
serving as an auxiliary device of the engine
10
is disposed on a right-hand side of the crankcase
11
when viewed from the centerline L
2
of the crankcase
11
.
The bank angle (θ
1
+θ
2
) between the cylinder blocks
51
L,
51
R is approximately 90 degrees, as previously described. The angular position of the respective cylinder axes Cy, Cy of the cylinder blocks
51
L,
51
R relative to the axis L
1
of the crankshaft
21
is determined such that a straight line L
3
circumscribing an outer end portion
47
a
(right-hand end in
FIG. 2
) of the starter motor
47
and an outer end portion
61
a
(right-hand end in
FIG. 2
) of a head cover
61
R attached to the cylinder block
51
R is in parallel to the centerline L
2
of the crankcase
11
. Thus, in a horizontal plane, the cylinder axis Cy of the cylinder head
51
R is circumferentially spaced from the centerline L
2
of the crankcase
11
by an angle θ
1
which is smaller than the angle θ
2
between the cylinder axis Cy of the cylinder head
51
L and the centerline L
2
of the crankcase
11
. A maximum width X of the engine
10
is equal to the distance between the right-hand end
61
a
of the head cover
61
R and the left-hand end
61
b
of a head cover
61
L attached to the cylinder block
51
L.
Reference is next made to
FIG. 3
which is an enlarged view of a portion of FIG.
2
. As shown in this figure, the left cylinder block
51
L and related parts thereof are identical in construction to the right cylinder block
51
R and related parts thereof. Accordingly, the same reference characters are used in designating the like or corresponding parts, and a description given below will be limited to only one cylinder block (right cylinder block
51
R in the illustrated embodiment) and related parts thereof.
The cylinder block
51
R is of the so-called “unitary block” type and includes a cylinder
53
formed therein along the cylinder axis Cy, and a cylinder head
54
formed integrally with an upper part of the cylinder block
51
R to cover the cylinder
53
. The piston
27
is slidably fitted in the cylinder
53
for reciprocation along the cylinder axis Cy, there being a combustion chamber
55
defined between the top of the piston
27
and the cylinder head
54
. The cylinder head
54
has an intake port
56
and an exhaust port
57
formed therein in diametrically opposed relation to one another. The piston
27
is connected by the connecting rod
25
to the crankpin
24
of the crankshaft
21
so that when the piston
25
slides up and down along the cylinder
53
, the crankshaft
21
is forced to rotate by the piston
27
through the connecting rod
25
.
The head cover
61
R is attached by screws (not shown) to the top of the cylinder head
54
so as to define therebetween a valve chamber
62
in which a valve mechanism
70
is disposed.
The valve mechanism
70
is mounted to the cylinder head
54
and essentially has a camshaft
71
(FIG.
5
), an intake valve
74
, a rocker shaft
72
for the intake valve
74
, a rocker arm
73
for the intake valve
74
, an exhaust valve
77
, a rocker shaft
75
for the exhaust valve
77
, and a rocker arm
76
of the exhaust valve
77
.
The cylinder heads
54
have one surface
54
a
facing rightward in FIG.
3
and the opposite surface
54
b
facing leftward in FIG.
3
. The intake ports
56
are directed in the same direction and have one end opening to the one surface
54
a
of the cylinder head
54
. The exhaust ports
56
are directed in the same direction and have one end opening to the opposite surface
54
b
of the cylinder head
54
.
In other words, the left and right cylinder blocks
51
L,
51
R of the same construction are oriented in the same direction so that the intake port
56
of the right cylinder head
54
, the exhaust port
57
of the right cylinder head
54
, the intake port
56
of the left cylinder head
54
and the exhaust port
57
of the left cylinder head
54
are arranged in the order named when viewed in the counterclockwise direction along an arc Ar drawn about the axis L
1
of the crankcase
21
.
With this arrangement, a space available for installation of the intake pipes is enlarged with the result that the intake pipes can be arranged with a high degree of freedom. In addition, since the left and right cylinder blocks
51
L,
51
R are oriented in the same direction with respect to the crankcase
11
, mis-orientation is unlikely to occur when they are assembled to the crankcase
11
.
As previously described, the left cylinder block
51
L and its related parts including the connecting rod
25
, piston
27
, cylinder head
54
, head cover
61
and valve mechanism
70
are identical in construction to the right cylinder block
51
R and associated parts
25
,
27
,
61
and
70
thereof. Since many parts can thus be used in common, it is possible to increase the productivity and lower the equipment cost. Eventually, the OHC V-2 engine
10
can be manufactured at a relatively low cost.
In
FIG. 3
, numeral
78
denotes a valve spring associated with each valve
76
,
77
, and numeral
79
is a retainer for retaining one end of the valve spring
78
.
FIG. 4
illustrates the manner in which the cylinder blocks
51
L,
51
R, head covers
61
L,
61
R and crankcase
11
are assembled together.
As shown in
FIG. 4
, the mounting end
52
L,
52
R of each cylinder block
51
L,
51
R is fitted into a corresponding one of the mounting holes
14
L,
14
R of the crankcase
11
until a mounting flange
58
of the cylinder block
51
L,
51
R is in face to face contact with a mounting seat
16
L,
16
R of the crankcase
11
. Then, the cylinder blocks
51
L,
51
R are firmly secured to the crankcase
11
by means of screws (not shown but identical to the screw
15
shown in FIG.
1
). The head covers
61
L,
61
R are attached by screws (not shown) to the cylinder heads
54
,
54
of the corresponding cylinder blocks
51
L,
51
R. Due to the connection using the threaded fasteners, the cylinder blocks
51
L,
51
R and the head covers
61
L,
61
R can be detached from the crankcase
11
and the cylinder blocks
51
L,
51
R, respectively, when the repair or replacement of the parts becomes necessary. Though not shown, a seal member, such as a liquid packing, is disposed between the mounting flanges
58
of the cylinder blocks
51
L,
51
R and the mounting seats
16
L,
16
R of the crankcase
11
to provide a hermetic seal therebetween.
Reference is next made to
FIG. 5
which shows on enlarged scale a lower part of the OHC V-2 engine
10
shown in FIG.
1
.
The engine
10
further comprises a power transmitting mechanism
80
for transmitting power from the crankshaft
21
to the camshafts
71
to thereby drive the valve mechanisms
70
, and a centrifugal governor mechanism
90
is disposed in the crankcase
11
adjacent to the lid
21
for a purpose described below.
The camshaft
71
is rotatably supported by the cylinder head
54
of the right cylinder block
51
R. A driven pulley
82
R is connected to the camshaft
71
and has a cam
85
formed integrally with the driven pulley
82
R. The cam
85
is held in driving engagement with the rocker arms
73
,
76
of the intake and exhaust valves
74
,
77
of the valve mechanism
70
so that when the cam
85
rotates about the axis of the camshaft
71
in response to rotation of the driven pulley
82
R, the rocker arms
73
,
75
are caused to rock or oscillate to thereby open and close the intake and exhaust valves
74
,
77
with prescribed valve timing.
The description given just above with reference to
FIG. 5
may be applied to a similar mechanism associated with the left cylinder block
51
L.
As shown in
FIG. 6
, the power transmitting mechanism
80
comprises two identical driving pulleys
81
L and
81
R connected in tandem to the crankshaft
21
within the crankcase
11
, two identical driven pulleys
82
L,
82
R connected to the camshafts
71
of the left and right cylinder blocks
51
L,
51
R, and two identical driving belts
83
L,
83
R each trained around one pair of driving and driven pulleys
81
L and
82
L;
81
R and
82
R. The driving belts
83
L,
83
R comprise a toothed timing belt, and the driving and driven pulleys
81
L,
81
R and
82
L,
82
R comprise a toothed pulley.
By using two timing belt drives of identical construction, the power transmitting mechanism
80
requires a smaller number of components to be produced and, hence, can be manufactured less costly.
Referring back to
FIG. 5
, the centrifugal governor mechanism
90
is actuated by the centrifugal force of a whirling weight
91
opposed by gravity or by a spring (not shown), and is used to control the engine speed by adjusting the amount of fuel to be injected from a fuel injection device (not shown) of the engine
10
on the basis of the rotational speed of the crankshaft
21
.
The whirling weight
91
is pivotally connected to a cup-shaped rotating holder
92
rotatably mounted on a horizontal shaft (not designated) connected at one end to a vertical bracket (not designated) secured by screws (one being shown) to the lid
12
of the crankcase
11
. Thus, the cup-shaped rotating holder
92
is rotatable about an axis perpendicular to the axis of the crankcase
21
. The holder
92
has a plurality of circumferentially spaced oil splashing projections or slingers
93
(only one being shown) formed on the outer circumference thereof.
A lower part of the cup-shaped rotating holder
92
dips below a lubricating oil J held or collected at the bottom of the crankcase
11
so that when the cup-shaped rotating holder
92
is rotating by the rotational power of the crankshaft
21
, the oil splashing projections
93
can continuously draw up the lubricating oil from the bottom of the crankcase
11
and subsequently splash the lubricating oil over the parts held inside the crankcase
11
. The oil splashing projections
93
of the centrifugal governor mechanism
90
and the driving belts
83
L,
83
R of the power transmitting mechanism
80
jointly constitute a lubricating device or mechanism
94
, as will be described later.
A governor driving mechanism
100
for rotatably driving the cup-shaped rotating holder
92
of the centrifugal governor mechanism
90
has a driving gear
101
attached to the crankshaft
21
, an intermediate gear
102
meshing with the driving gear
101
and rotatably mounted on a vertical shaft (not designated) connected to the lid
12
, and a driven gear
103
meshing with the intermediate gear
102
and formed on an end face of the cup-shaped rotating holder
92
.
As shown in
FIG. 5
, the driving gear
101
of the governor driving mechanism
100
and the driving pulleys
81
L,
81
R of the power transmitting mechanism
80
are formed integrally with each other, and the driving pulley
81
L,
82
R are disposed on opposite sides of the driving gear
101
. The driving gear
101
and the driving pulleys
81
L,
81
R jointly form an integrated driving member
111
. The integrated driving member
111
is directly connected to the power take out portion
22
of the crankshaft
21
. The driving pulleys
81
L,
81
R are both disposed on the same side (power take-out end side) of the crankshaft
21
. Use of the integrated driving member
111
can reduce a number of structural components used and also can prevent lateral displacement or oscillation of the driving belts
83
L,
83
R trained around the corresponding driving pulleys
81
L,
81
R.
The pitch or distance between the two laterally spaced driving pulleys
81
L and
81
R is substantially equal to the pitch or distance between the two connecting rods
25
,
25
arranged in tandem in the longitudinal direction of the crankshaft
21
.
A ring-like belt guide
112
is mounted on the crankshaft
21
and disposed between the driving pulley
81
L (i.e., one end of the integrated driving member
111
) and a boss (not designated) of the lid
12
for slidably guiding an outside edge of the driving belt
83
L. Similarly, the crank web
26
of the crankshaft
21
has a central boss
28
of enlarged diameter disposed in abutment with an end face of the driving pulley
81
R (i.e., the opposite end of the integrated driving member
111
) for slidably guiding an outside edge of the driving belt
83
R. Respective inside edges of the driving belts
83
L,
83
R are guided by opposite end faces of the driving gear
101
. Reference numeral
113
denotes a belt passageway provided in the cylinder block
51
R for the passage of the driving belt
83
R. Though not shown in
FIG. 5
, the cylinder head
51
L has a similar belt passageways for the passage of the driving belt
83
L.
Operation of the centrifugal governor mechanism
90
and lubricating mechanism
94
will be described with reference to FIG.
5
.
A driving force or power of the crankshaft
21
is transmitted through a gear train composed of the driving gear
101
, intermediate gear
102
and driven gear
103
to the cup-shaped rotating holder
92
whereby the holder
92
is rotated to achieve a prescribed operation for controlling the engine speed.
Rotation of the holder
92
causes the oil splashing projections
93
to revolve about the axis of the holder
92
so that the lubricating oil J is drawn up from the bottom of the crankcase
11
and subsequently splashed over the internal parts of the crankcase
11
by means of the revolving oil splashing projections
93
. A part of the splashed oil may adhere to the driving belts
83
either directly or through the intervention of the driving gear
101
and the intermediate gear
102
. The lubricating oil thus carried on the driving belts
83
L,
83
R in the form of oil droplets is conveyed toward the driven pulleys
82
L,
82
R, and when the driving belts
83
L,
83
R make a U-turn along the peripheries of the driven pulleys
82
L,
82
R, the lubricating oil is splashed from the driving belts
83
L,
83
R by the action of the centrifugal force. The splashed lubricating oil strikes on the inside surface of the head covers
61
L,
61
R and thereby forms an oil mist. The oil mist spreads over the valve chambers
62
and lubricates the moving parts of the valve mechanisms
70
.
Thus, the lubricating mechanism
94
constituted by the oil splashing projections
93
and the driving belts
83
L,
83
R is able to guide the lubricating oil J from the bottom of the crankcase
11
to the moving parts of the valve mechanisms
70
and lubricate the moving parts without using a conventional separate lubricating system including an oil pump and oil passageways, such as disclosed in Japanese Utility Model Laid-open Publication No. HEI-2-24017. The lubricating mechanism
94
is simple in construction, is compact in size, can be manufactured less costly, and is able to downsize the OHC V-2 engine
10
. In addition, since the oil splashing projections
93
are formed as an integral part of the centrifugal governor mechanism
90
, the lubricating mechanism
94
has a relatively small number of structural components. This may add to the downsizing and cost reduction of the OHC V-2 engine
10
.
FIG. 7
illustrates the manner in which the cylinder blocks
51
L,
51
R of the engine
10
can be replaced with cylinder blocks of a different size or structure.
The cylinder blocks
51
L,
51
R initially used in the engine
10
have a cylinder diameter D
1
. When a different engine displacement is desired, the cylinder blocks
51
L,
51
R may be replaced with cylinder blocks
51
La,
51
Ra having a different cylinder diameter D
2
. As an alternative, the cylinder blocks
51
L,
51
R may be replaced with cylinder blocks
51
Lb,
51
Rb equipped with a cylinder sleeve
59
having the same cylinder diameter D
1
when a different cylinder structure is required. Though not shown, the cylinder blocks
51
L,
51
R may be replaced with cylinder blocks having a different length.
By thus replacing the cylinder blocks
51
L,
51
R, it becomes possible to produce various types of engines according to the usage or application. Apart from the replacement of the cylinder blocks
51
L,
51
R, the crankcase
11
and the head covers
61
L,
61
R are always used in common. This arrangement increases the productivity and lowers the equipment cost, leading to a substantial cost reduction of the engine
10
. The replaceable cylinder blocks
51
L,
51
R are highly compatible because they can be used in common to a single cylinder engine and a multi-cylinder engine.
As shown in
FIG. 5
, there is no partition wall provided between the driving belts
83
L,
83
B and the crankcase
11
. In addition, the driving pulleys
81
L,
81
R are disposed in tandem or close juxtaposition on the crankshaft
21
. This arrangement makes it possible to reduce the size of the crankcase
11
and the length of the crankshaft
21
, resulting in downsizing of the engine
10
.
As shown in
FIG. 1
, the cooling fan
41
is attached to the upper end portion
23
of the crankshaft
21
which is opposite to the power take out portion of the crankshaft
21
, and the driving pulleys
81
L,
81
R (
FIG. 5
) of the power transmitting mechanism
80
are attached to the power take out portion
22
of the crankshaft
21
for simultaneously driving the two camshafts
71
(FIG.
6
). The power transmitting mechanism
80
for driving the two camshaft
71
is disposed on only one side of the crankcase
11
. With this arrangement, the power transmitting mechanism
80
requires no extra space for installation thereof and hence can reduce the overall size of the engine
10
. In addition, since the power transmitting mechanism
80
is accessible from one side of the engine
10
, the assembly and maintenance of the power transmitting mechanism
80
can be achieved easily and efficiently.
The engine
10
can be used in general power-driven working machines, motorcycles, outboard motors, etc.
The cylinder blocks
51
L,
51
R should by no means be limited to the unitary structure having an integral cylinder head
54
as in the illustrated embodiment but may include a separate structure having a separate cylinder head.
The respective positions of the cylinder blocks
51
L,
51
R in the axial direction of the crankshaft
21
are interchangeable.
The power transmitting mechanism
80
constituted by a belt drive may be replaced with a chain drive in which instance the driving and driven pulleys
81
L,
81
R and
82
L,
82
R are replaced with driving and driven sprockets, and the driving belts
83
L,
83
R are replaced with driving chains.
Obviously, various minor changes and modifications of the present invention are possible in the light of the above teaching. It is therefore to be understood that within the scope of the appended claims, the present invention may be practiced otherwise than as specifically described.
Claims
- 1. An overhead camshaft V-2 engine comprising:a crankcase; a crankshaft rotatably supported in the crankcase; two cylinder blocks each having one cylinder head and mounted to the crankcase such that the cylinder blocks are arranged at an angle to each other; two valve mechanisms each mounted to the cylinder head of one of the cylinder blocks and having one camshaft; and a single power transmitting mechanism disposed on one side of the crankcase for transmitting rotational power from the crankshaft to the camshafts to drive the valve mechanisms, the power transmitting mechanism having a driving member mounted to only one end portion of the crankshaft; and two intake ports one formed in each of the respective cylinder heads of the cylinder blocks and opening at one end to respective first surfaces of the cylinder heads facing in a first direction, and two exhaust ports one formed in each of the respective cylinder heads of the cylinder blocks and opening at one end to respective second surfaces of the cylinder heads facing in a second direction opposite to the first direction.
- 2. An overhead camshaft V-2 engine according to claim 1, wherein the driving member of the power transmitting mechanism includes a pair of driving pulleys mounted in tandem on the crankshaft.
- 3. An overhead camshaft V-2 engine according to claim 2, wherein the crankshaft has a single offset crankpin, the engine further comprises two connecting rods attached side by side to the crankpin, and the distance between the pair of driving pulleys is substantially equal to the distance between the two connecting rods.
- 4. An overhead camshaft V-2 engine 3, wherein the power transmitting mechanism further comprises a pair of driven pulleys connected to the respective camshafts of the valve mechanisms, and a pair of driving belts each trained around one of the driving pulleys and a corresponding one of the driven pulleys.
- 5. An overhead camshaft V-2 engine 4, wherein the crankshaft has a boss of an enlarged diameter held in abutment with an end face of one of the driving pulleys and slidably engageable with an outside edge of one of the driving belts for guiding the one driving belt, and the engine further comprises a ring-like belt guide mounted on the crankshaft and disposed between an end face of the other driving pulley and a portion of the crankcase, the belt guide being slidably engageable with an outside edge of the other driving belt for guiding the other belt.
- 6. An overhead camshaft V-2 engine according to claim 1, further comprisinga centrifugal governor mechanism disposed in the crankcase for controlling rotational speed of the engine, the governor mechanism having a generally cup-shaped holder rotatably driven by the crankshaft and being partly dipped below a lubricating oil held at a bottom of the crankcase, and a lubricating mechanism for lubricating movable parts of the engine, the lubricating mechanism having a plurality of circumferentially spaced oil splashing projections formed on an outer peripheral surface of the cup-shaped holder so that when the cup-shaped holder is rotating by the rotational power of the crankshaft, the oil splashing projections continuously revolve about an axis of rotation of the cup-shaped holder to thereby draw up the lubricating oil from the bottom of the crankcase and splash the lubricating oil over at least a part of the power transmitting mechanism.
- 7. An overhead camshaft V-2 engine according to claim 6, wherein the power transmitting mechanism further has a pair of driving sprockets formed integrally with the driving member and spaced in the axial direction of the crankshaft, a pair of driven pulleys connected to the respective camshafts of the valve mechanisms, and a pair of driving belts each trained around one of the driving pulleys and a corresponding one of the driven pulleys, the driving chains forming part of the lubricating mechanism and being capable of guiding the lubricating oil into the valve mechanisms.
- 8. An overhead camshaft V-2 engine according to claim 7, wherein the governor mechanism further has a driving gear formed integrally with the driving member and disposed between the pair of driving pulleys, the driving gear being connected in driving relation to the cup-shaped holder for rotating the holder.
- 9. An overhead camshaft V-2 engine according to claim 1, further comprising a cooling fan mounted to the opposite end portion of the crankshaft.
Priority Claims (2)
Number |
Date |
Country |
Kind |
11-294490 |
Oct 1999 |
JP |
|
11-297481 |
Oct 1999 |
JP |
|
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A |
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Aug 1995 |
A |
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Oct 1996 |
A |
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A |
6213072 |
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Apr 2001 |
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