This is a U.S. national stage of application No. PCT/EP02/01404, filed on 11 Feb. 2002. Priority is claimed on that application and on the following application: Country: Germany, Application No.: 101 07 046.2, Filed: 13 Feb. 2001.
1. Field of the Invention
This invention relates to an overhead door closer with slide arm assembly, having a piston being guided in a housing and leaning against a closing spring, having a toothed pinion being eccentrically, rotatably supported at the housing, and meshing with a toothed rack of the piston, which pinion presents a circular rolling curve, the central point thereof being offset, in relation to the rotary axis of the pinion in the closing position, into the direction towards the toothed rack, and in relation to the rotary axis in the opening position, into the opposite direction.
2. Description of the Related Art
The above described overhead door closers with slide arm assembly, also known as rack and pinion door closers, with regard to traditional door closers, advantageously do not present an arm assembly protruding uncovered into the room, but they simply present an actuation arm sitting close and flat at the door frame or at the door leaf. They do, however, bear the disadvantage that the actuation arm, sitting close and flat at the door frame or at the door leaf, leads to an unfavourable course of forces at the door, in relation with conventional, symmetric rack and pinion mechanics. It is therefore an object to conceive an optimal rack and pinion drive, with the intention to achieve, during the opening procedure and closing procedure of the door, an operation of the pinion, as low in friction and smooth as possible, at the associated toothed rack and therefore of the piston inside the piston housing.
Centrically or eccentrically supported pinions are used in known door closers.
A door closer species, described at the beginning, having an eccentrically supported pinion is known from EP 0 856 628 A1, wherein the toothing of the toothed rack forms a linearly extending pitch line of engagement having an angle comprised between 4.5° and 7.2° with regard to the moving direction of the piston. The selection of an angle depends on the size of the door closer, respectively on the strength of the closing spring. Because of the eccentric support of the pinion and of the linear course of the toothed rack, an optimal, especially low friction and smooth progress of the pinion's teeth at the toothed rack is not guaranteed; there are spreads in the course of the momentums' curves.
A comparable solution applying a linearly extending toothed rack with an angle is described in U.S. Pat. No. 633,682.
Furthermore DE 36 45 313 C2 and DE 36 45 314 C2 reveal an eccentrically supported pinion where a rolling curve, arranged at the pinion, is used, having various lever arms in relation to the rotary axis. Accordingly, the rolling curve of the associated toothed rack extends in an arcuate form.
In a door closer known from DE 82 17 72 C2 respectively from the French Patent Application 96 69 45, the closer shaft is connected at an eccentrically supported elliptical toothed wheel meshing with an inclined toothed rack on the piston side. Up to a certain degree, a transmission, adapted to a desired course of the momentum, is achieved by means of the elliptical gear due to the differently long lever arms of the elliptical toothed wheel.
The pneumatic door closer according to U.S. Pat. No. 1,359,144 presents a circular eccentrically supported pinion which meshes with an uneven toothed rack at the piston. The circular pinion is provided with a regular toothing on a circular rolling curve, whereby varying lever arms come into effect due to the eccentrical support.
Various piston drive embodiments in door closers are described in DE 36 38 353 A1, in EP 0 207 251 A2, in DE 94 12 64 and in U.S. Pat. No. 2,933,755, whereby in relation with eccentrically or centrically supported pinions—if necessary with insertion of a transmitting gear drive—a direct charge of the closing spring is exerted by means of a crank drive.
Centrically supported pinions are known from EP 0 056 256 A2 as well as from EP 0 350 568 A2. EP 0 056 256 A2 deals with a door closer, the pistons thereof presenting two symmetrically, diametrically opposite toothed racks, whereby a centrically supported pinion engages, in the closing position, with shortened teeth, in both toothed racks of the piston.
The door closer according to EP 0 350 568 A2 presents a centrically supported pinion, which presents teeth extending at the circumference, with progressively increasing depths of teeth, which teeth engage between the rods of a correspondingly curve-shaped extending toothed rack.
A substantially centrically supported pinion of a drive for a door or for a window is disclosed in DE 44 44 131 A1 and DE 44 44 133 B1, wherein the pinion itself presents a toothing over up to approximately half the circumference thereof, the teeth thereof being disposed at lever arms varying in length and progressing on a correspondingly curved rolling curve of a toothed rack.
The object of the invention is to optimize, within the door closer housing, the progression of movements of the piston of the overhead door closer with slide arm assembly during the opening procedure and the closing procedure, i.e. to guarantee especially a jam-free and therefore low friction progression of the pinion at the toothed rack of the piston. By using a pinion having an appropriate rolling curve, the pinion's cost of production should be minimized, whereby, compared to known toothed racks, a particular embodiment of the toothed rack, due to the intended low friction to be achieved, should result in a longer lasting working life and in higher efficiency, which in return allows for using a weaker closing spring. In execution of the invention an improvement of the closing characteristics of the overhead door closer with slide arm assembly should be achieved additionally through an improved oil exchange from the piston chamber to the spring chamber during the closing procedure.
The invention solves the given problem with the teaching according to the claims 1, 3, and 4.
According to the invention, a toothed rack, respectively the teeth thereof are adapted in an optimal way to the progression of a toothing of a pinion, while taking into account its eccentrical support and its circular rolling curve, such that a smooth transition to each following adjacent tooth is guaranteed, during the opening procedure as well as during the closing procedure. This applies particularly to the portion of the pinion exceeding the rotation of 180°. In this case, it has proven to be advantageous that the opening-sided teeth's flank angle of the toothed rack be executed substantially in ascending manner up to approximately half the length of the toothed rack, and subsequently they be executed substantially in a constant or descending manner, whereby the descending course contributes to improving the low friction.
The rotation of the pinion, from the closing position up to the maximum opening position, may comprise more or less than approximately 180°, without having any negative influence on the required effectiveness. It is essential that the closing-sided tooth profiles of the last teeth of the toothed rack in the opening direction, arranged in the portion adjoining the 180°, be executed with an angle or rounded.
Further characteristics of the invention are characterized by the sub-claims.
In execution of the invention basically optional tooth forms may be used; i.e. the pinion and/or the toothed rack may present teeth with straight, angled or convex curved tooth profiles. However, it has proven to be advantageous—especially for reasons regarding production techniques—to attribute substantially a spur toothing to the toothed rack and an involute toothing to the pinion.
The invention includes furthermore an improvement of the closing characteristics through the improved oil exchange. Accordingly, the closing procedure comprises four closing phases, each closing phase, while including a certain tolerance, being associated in an already known manner to one closing angle. The first closing phase, as well as the third one, may be controlled through a single valve by means of the longitudinal groove that is arranged in the skirt of the piston such that the low friction course of the pinion at the toothed rack, attainable with the characteristics a) to d), is assisted by an advantageous embodiment of the oil exchange between the piston chamber and the spring chamber during the closing procedure, whereby it is not necessary to use a commonly required valve for the third closing phase.
The invention will be explained in detail on the basis of a diagrammatically represented possible embodiment example, in which
According to
Respectively separated positions of pinion 6 are illustrated in the
As especially shown in
During the start of the closing procedure according to
According to
During the third phase of the delayed closing operation, the oil passes again from the piston chamber 24, via the duct 20 and the same control valve 11 as well as the ducts 19 and 14 into the region of a not specifically illustrated overflow edge of piston 4, into the spring chamber 18. As the same control valve 11 is involved, the closing speed is identical in the first and in the third delaying phase.
During the fourth phase of the delayed closing operation (beginning of the closing region) the duct 20 of the valve 11 leading to the piston chamber 24 is closed; in this case the oil coming from the piston chamber 24 passes, via the duct 25, the control valve 12, the duct 21, and the duct 22 via the afore mentioned overflow edge, into the spring chamber 18. The control valve, referenced to with the numeral 13, is normally closed during the delayed closing operation; there is, however, the possibility of reducing the delaying period, through corresponding opening of this valve during the second closing phase (during which an oil exchange happens only through leakage between the piston and the housing walls), whereby the oil exiting the piston chamber 24 is conducted, while being reduced, via the duct 26, the control valve 13, the duct 27, and the duct 28, into the spring chamber 18.
An alternative embodiment with regard to the execution of the oil outlet ducts and the valves for controlling the closing procedure is illustrated in
Besides the above described two embodiment examples with regard to different closing phases of the connected doors, it is of course possible, within the scope of the invention, to realise a different number of closing phases having various closing speeds.
Number | Date | Country | Kind |
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101 07 046 | Feb 2001 | DE | national |
Filing Document | Filing Date | Country | Kind | 371c Date |
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PCT/EP02/01404 | 2/11/2002 | WO | 00 | 8/13/2003 |
Publishing Document | Publishing Date | Country | Kind |
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WO02/064926 | 8/22/2002 | WO | A |
Number | Name | Date | Kind |
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633682 | Cliff | Sep 1899 | A |
1359144 | Angell | Nov 1920 | A |
2829395 | Schlage | Apr 1958 | A |
2933755 | Carlson | Apr 1960 | A |
3220047 | Flint | Nov 1965 | A |
4073033 | Lexnas | Feb 1978 | A |
4378612 | Beers | Apr 1983 | A |
4641406 | Rogers | Feb 1987 | A |
4744125 | Scheck et al. | May 1988 | A |
4763385 | Furch et al. | Aug 1988 | A |
4937914 | Harrison et al. | Jul 1990 | A |
5850671 | Kaser | Dec 1998 | A |
5943736 | Kärkkäinen et al. | Aug 1999 | A |
Number | Date | Country |
---|---|---|
41 24 282 | Jan 1993 | DE |
966.945 | May 1948 | FR |
Number | Date | Country | |
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20040074145 A1 | Apr 2004 | US |