OVERLOCK SEWING MACHINE

CROSS REFERENCE TO RELATED APPLICATIONS

This application is based on and claims the benefit of priority to Japanese Patent Application No. 2014-055392 filed on Mar. 18, 2014, the contents of which are hereby incorporated by reference in their entirety.

TECHNICAL FIELD

The present invention relates to an overlock sewing machine in which looper threads can be threaded to loopers utilizing power of air.

BACKGROUND ART

An overlock sewing machine is provided with a plurality of loopers, and since it is necessary to thread each of the loopers with respectively different looper threads, threading operations were troublesome.

Patent Document 1 discloses a device for threading a thread to a hollow looper point using compressed air.

Patent Document 2 discloses a compressed air path switching device corresponding to a plurality of loopers.

These techniques have enabled easy threading operations of looper threads to loopers.

On the one hand, the devices disclosed in Patent Document 1 and Patent Document 2 mainly included the following two issues.

The first issue is that when a threading enabled phase is detected and the phase is to be maintained, operations of pressing a fixing button and operations of rotating a thread take-up lever need to be performed simultaneously so that operations need to be made using both hands.

The second issue is that it can be hardly determined at a glance whether the overlock sewing machine is in a “sewing enabled state” or in a “threading state (or threading preparing state)”.

In the device disclosed in Patent Document 3, there are provided a push button including a control pin and a control groove cam portion receiving the control pin, wherein the push button, the control groove cam portion and a main shaft are separately operable with one hand.

PRIOR ART LITERATURE
Patent Literature

[Patent Literature 1] Japanese Patent Laid-Open Publication No. 5-228285

[Patent Literature 2] Japanese Patent Laid-Open Publication No. 6-277383

[Patent Literature 3] Japanese Patent Laid-Open Publication No. 2013-338

SUMMARY OF THE INVENTION

However, in the device of Patent Document 3, a user needs to operate a member including the groove cam in a sliding manner, which lead to negative impression of operability. More particularly, in the device of Patent Document 3, large load changes are caused when the control pin runs onto a plurality of cam positions, and these load changes are directly caught by the user. Particularly for users who operate this device for the first time, there were cases in which they felt uneasy whether they should proceed with further operations since sliding of the operating member felt suddenly heavier.

Further, the device of Patent Document 3 can be hardly determined at a glance whether the overlock sewing machine is in a “sewing enabled state” or in a “threading state (or threading preparing state)”.

One or more embodiments of the present invention provides an overlock sewing machine in which looper threading operations to loopers can be performed with one hand with favorable operation feelings and in which it is easy to determine whether it is in a sewing enabled state or not.

Embodiment (1): One or more embodiments of the present invention relate to an overlock sewing machine comprising at least one looper including an receiving opening for receiving a looper thread and having a hollow structure through which the looper thread passes; a thread inserting opening into which the looper thread is inserted that is to be inserted to the looper; a looper conduction pipe that guides the looper thread inserted into the thread inserting opening towards the receiving opening; a slide pipe provided between the looper conduction pipe and the receiving opening and which one end is fitted to the looper conduction pipe in a freely slidable manner while its other end is provided to be movable between a threading position at which it is connected to the receiving opening and a sewing executing position at which the other end is separated from the receiving opening; a slide member which is a member that holds the slide pipe and that moves between the threading position and the sewing executing position together with the slide pipe, having a long hole portion that extends along the moving direction and a wide hole portion that is formed in connection with the long hole portion and which width is formed to be larger than the width of the long hole portion; a slide member spring for urging the slide member and the slide pipe towards the receiving opening side; a main shaft that is rotationally driven; a main shaft fixing plate that is fixed to the main shaft and that includes a notch at an outer peripheral position corresponding to a threading phase at which the receiving opening is at a position at which it is connectable to the other end of the slide pipe; a first shaft which is an axial member which one end is provided to be movable between an engaging position at which it engages with the notch for fixing the main shaft at the threading phase and a retracted position at which it is completely separated from the main shaft fixing plate, comprising a small diameter portion and a large diameter portion at the other end thereof that respectively engage with the long hole portion and the wide hole portion of the slide member, wherein the position of the sliding member is maintained at each of the threading position and the sewing executing position through the engagement of the small diameter portion and the large diameter portion with the long hole portion and the wide hole portion; a second shaft that is provided to be relatively movable along an axial direction of the first shaft; a shaft spring for urging the first shaft and the second shaft in mutually separating directions; a shaft pin that is provided at the second shaft to project from the second shaft or that engages with the second shaft to be integrally movable in an axial direction of the second shaft; an engaging portion that is provided at the first shaft to engage with the shaft pin and/or the second shaft to receive force to move the first shaft towards the main shaft fixing plate side; a rocking lever portion including a main shaft fixing operating arm portion provided with a shaft pin engaging portion that engages with the shaft pin or with the shaft pin and a main shaft fixing lever portion provided to be operable by a user and being rockable within a specified range; and a main shaft fixing operating spring which urging direction is switched to both rocking directions of the rocking lever portion by exceeding a neutral point through rocking operations of the rocking lever portion.

Embodiment (2): One or more embodiments of the present invention relate to an overlock sewing machine in which the overlock sewing machine of the above embodiment 1 comprises a casing member formed with an opening portion that is visible to at least the user at the time of operation, wherein a part of the first shaft and/or a part of an identifying member that moves integrally with the first shaft comes to a position at which it is exposed from the opening portion when the first shaft has moved to the retracted position to indicate that the sewing machine is in a sewing executable state in which the slide pipe and the slide member have moved to the sewing executing position so as to enable sewing.

Embodiment (3): One or more embodiments of the present invention relate to an overlock sewing machine in which the overlock sewing machine of the above embodiment 1 comprises a switch that allows driving of a motor for driving the main shaft only when the first shaft has moved to the retracted position so that the sewing machine is in a sewing executable state so as to enable sewing.

According to one or more embodiments of the present invention, it is possible to perform looper threading operations to the loopers by one hand with favorable operating feelings and it is also possible to easily determine whether it is in a sewing executable state or not.

BRIEF DESCRIPTION OF THE DRAWINGS

FIG. 1 A perspective view of main portions for showing one embodiment of an overlock sewing machine according to the present invention.

FIG. 2 An exploded perspective view of an air flow path switching mechanism B.

FIG. 3 A perspective view showing an arrangement of a looper thread path C proximate of its right end portion by means of a state of seeing through a slide plate support 14.

FIG. 4 An exploded perspective view proximate of a slide plate 6 of the looper thread path C.

FIG. 5 An exploded perspective view proximate of the slide plate support 14 of the looper thread path C.

FIG. 6 An exploded perspective view of a main shaft fixing mechanism D.

FIG. 7 A sectional view showing an inner structure of the air flow path switching mechanism B.

FIG. 8 A view showing a relationship of a coupling body 37, a switching shaft 39 and a looper selecting nob 45 in a state in which the looper selecting nob 45 is operated to a side of performing threading of an upper looper thread 58 (left side) (hereinafter referred to as “upper looper threading state”).

FIG. 9 A sectional view of the air path switching mechanism B cut at a position indicated by arrow E-E in FIG. 7 in the upper looper threading state.

FIG. 10 A view showing a relationship of the coupling body 37, the switching shaft 39 and the looper selecting nob 45 in a state in which the looper selecting nob 45 is operated to a side of performing threading of a lower looper thread 59 (right side) (hereinafter referred to as “lower looper threading state”).

FIG. 11 A sectional view of the air flow path switching mechanism B cut at the position indicated by arrow E-E in FIG. 7 in the lower looper threading state.

FIG. 12A A view showing a fixing lever knob 19 in a standby state for switching to threading.

FIG. 12B A view showing a relationship of a main shaft fixing operating arm 20, a main shaft fixing outer shaft 24 and a main shaft fixing inner shaft 26 in the standby state for switching to threading.

FIG. 12C A view showing a relationship between a motor switch cap 30 and a micro switch 32 in the standby state for switching to threading.

FIG. 12D A view showing positions of the slide plate 6 and a slide pipe 4 in the standby state for switching to threading.

FIG. 13A A view showing the fixing lever knob 19 in a threading enabled state.

FIG. 13B A view showing a relationship of the main shaft fixing operating arm 20, the main shaft fixing outer shaft 24 and the main shaft fixing inner shaft 26 in the threading enabled state.

FIG. 13C A view showing a relationship between the motor switch cap 30 and the micro switch 32 in the threading enabled state.

FIG. 13D A view showing positions of the slide plate 6 and the slide pipe 4 in the threading enabled state.

FIG. 14A A view showing the fixing lever knob 19 in a standby state for cancelling threading.

FIG. 14B A view showing a relationship of the main shaft fixing operating arm 20, the main shaft fixing outer shaft 24 and the main shaft fixing inner shaft 26 in the standby state for cancelling threading.

FIG. 14C A view showing a relationship between the motor switch cap 30 and the micro switch 32 in the standby state for cancelling threading.

FIG. 14D A view showing positions of the slide plate 6 and the slide pipe 4 in the standby state for cancelling threading.

FIG. 15A A view showing the fixing lever knob 19 in a sewing executable state.

FIG. 15B A view showing a relationship of a main shaft fixing operating arm 20, a main shaft fixing outer shaft 24 and a main shaft fixing inner shaft 26 in the sewing executable state.

FIG. 15C A view showing a relationship between the motor switch cap 30 and the micro switch 32 in the sewing executable state.

FIG. 15D A view showing positions of the slide plate 6 and the slide pipe 4 in the sewing executable state.

DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS

Best modes for embodying the present invention will now be explained while referring to the drawings and others.

First Embodiment

FIG. 1 is a perspective view of main portions for showing an embodiment of an overlock sewing machine according to the present invention.

In this respect, each of the drawings including FIG. 1 indicated hereinafter are schematically illustrated drawings and sizes and shapes of respective portions are shown in suitably exaggerated form for ease of understanding.

Further, while explanations are made upon indicating specific numerical values, shapes and materials in the following explanations, they may be suitably changed.

Moreover, for ease of understanding and for convenience sake, explanations will be made by suitably using the six directions of front (or near), rear (or back, behind), left, right, up and down as indicated by arrows in FIG. 1. However, these directions are not to limit the arrangement of the invention.

In the present embodiment, explanations will be made by giving a case of an overlock sewing machine comprising two loopers (upper looper 1, lower looper 2). However, the present invention is also applicable to sewing machines in which threading to one or more than three loopers is performed.

The overlock sewing machine according to the present embodiment includes a looper portion A, an air flow path switching mechanism B, a looper thread path C and a main shaft fixing mechanism D as main arrangements as indicated by one dot chain lines in FIG. 1. In this respect, while the overlock sewing machine further comprises needles, a motor and various driving mechanisms, details thereof will be omitted here.

The looper portion A comprises an upper looper 1 and a lower looper 2 of hollow structure for receiving an upper looper thread 58 and a lower looper thread 59 that are sent by means of the air flow path switching mechanism B and the looper thread path C. The upper looper 1 and the lower looper 2 respectively include an upper looper receiving opening 1a and a lower looper receiving opening 2a for receiving the respective looper threads.

The upper looper receiving opening 1a communicates up to an upper looper point 1c via a pipe-like member 1b. The lower looper receiving opening 2a communicates up to a lower looper point 2c via a pipe-like member 2b. A looper thread take-up 3 includes an upper looper thread hole 3a and a lower looper thread hole 3b. The upper looper 1 and the lower looper 2 perform reciprocating movements while keeping intersection timings with a needle (not shown) that is vertically moved through rotation of a main shaft 28 that is driven by a motor (not shown).

FIG. 2 is an exploded perspective view of the air flow path switching mechanism B.

The air flow path switching mechanism B is a mechanism for switching a flow path of compressed air that is supplied to a tube 36 so as to switch between threading of the upper looper thread 58 and threading of the lower looper thread 59.

Compressed air that is generated by a compressed air generator (not shown) is supplied to the tube 36. One end of the tube 36 is connected to a hollow boss 37a of a coupling body 37. A hollow boss 37b provided on the other end side of the hollow boss 37a is attached with an O ring 38 and is fit to a back portion of a switching shaft 39.

A hollow hole 37c piercing through the hollow bosses 37a, 37b lets the compressed air from the tube 36 flow through.

A concave portion 37d is formed on a side of the coupling body 37 opposing the switching shaft 39 (front side), wherein a click spring 40 is fitted in the back thereof while a click steel ball 41 is fitted in front thereof. A part of the click steel ball 41 protrudes from a surface of the coupling body 37. The switching shaft 39 includes a hollow hole 39a (see FIG. 8 and FIG. 9) corresponding to the hollow hole 37c of the coupling body 37 and is in succession with a hole 39b on an outer peripheral surface of an axial portion of the switching shaft 39. An angular hole 39c for accommodating a hexagonal nut 42 is disposed at an axial portion of the switching shaft 39, and a central hole 39d formed on an end surface on the near side of the switching shaft 39 extends up to the angular hole 39c. Two angular grooves 39e are formed at suitable length from the end surface on the near side of the switching shaft 39 along an axial direction.

A flange 39f is formed at a rear end of the switching shaft 39 in a fan-like manner. A rear surface of the flange 39f includes two hemispherical concave portions 39g (see FIG. 7 and FIG. 9) at a specified interval at positions corresponding to the concave portions 37d of the coupling body 37.

The switching shaft 39 is arranged in that an O ring 43 is attached to its axial portion and in that it pierces through a central hole 44a of a branching body 44. The switching shaft 39 piercing through the branching body 44 is attached with the O ring 43 from the near side, and two angular protrusions 45a of a looper selecting knob 45 and the two angular grooves 39e of the switching shaft 39 are in mesh and fit together. In this respect, the looper selecting knob 45 disposed such that its back surface side is visible is added in FIG. 2. The switching shaft 39 and the looper selecting knob 45 are coupled and fixed by means of a screw 46 passing through a central through hole 45b of the looper selecting knob 45 and the hexagonal nut 42 inserted into the switching shaft 39. A cap 47 serves as a lid from in front of the looper selecting knob 45, and the screw 46 is hidden from the surface.

Two concave portions 44b are disposed on an upper surface of the branching body 44, and two thread inserting openings 48 are accommodated in these concave portions 44b. The branching body 44 is fixed to a branching base plate 50 by means of screws 51 in a condition in which O rings 49 are attached to upper portion bosses 48a of the thread inserting openings 48. The upper portion bosses 48a of the thread inserting openings 48 are exposed from round holes 50a of the branching base plate 50 so as to enable insertion of the upper and lower looper threads. In this respect, the inner structure of the branching body 44 is shown in FIG. 8, FIG. 9 and others.

The coupling body 37 is fixed to the branching base plate 50 by means of screws 52. With this arrangement, compressed air generated by the compressed air generator (not shown) reaches the branching body 44 upon passing the tube 36, the coupling body 37 and the switching shaft 39.

The branching base plate 50 is fixed to a main body of the sewing machine (not shown) or a unit base 55 by means of screws 53.

FIG. 3 is a perspective view showing an arrangement of the looper thread path C proximate of its right end portion by means of a state of seeing through a slide plate support 14.

FIG. 4 is an exploded perspective view proximate of a slide plate 6 of the looper thread path C.

FIG. 5 is an exploded perspective view proximate of the slide plate support 14 of the looper thread path C.

The slide pipe 4 receives the slide pipe spring 5 at its flange portion 4a and is inserted into a U groove 6a of the slide plate 6 using the flange portion 4a as a strike plate. The slide pipe 4 is fitted to an upper looper conduction pipe 12 and a lower looper conduction pipe 13, respectively, in a freely sliding manner. The slide pipe 4 moves between a threading position and a sewing executing position following movements of the slide plate 6.

The slide pipe spring 5 fits to the slide pipe 4 and press-contacts the slide pipe 4 against the upper looper receiving opening 1a and the lower looper receiving opening 2a when moving the slide pipe 4 to the threading position.

The slide plate (slide member) 6 includes 2 round holes 6b on an opposite side corresponding to the two U grooves 6a. The portion of the slide plate 6 including the U grooves 6a and the round holes 6b is disposed on an inner region (region pinched by opposing portions to be described later) of a looper pipe supporting plate 7. The slide plate 6 holds the slide pipe 4 and moves between the threading position and the sewing executing position together with the slide pipe 4.

The looper pipe supporting plate 7 is formed to have a shape in which its opposing portions, which are provided on both sides of portions extending in lateral directions to oppose each other, are respectively bent frontward to stand up (so-called U-shaped form). The looper pipe supporting plate 7 includes through holes 7a, 7b at the opposing portions. The slide plate 6 is formed with a round hole 6c corresponding to the through holes 7a, 7b on the same surface as the above-mentioned two round holes 6b.

A supporting plate shaft 8 pierces through the through holes 7a, 7b of the looper pipe supporting plate 7 and the round hole 6c of the slide plate 6, and is fixed to the looper pipe supporting plate 7 by fastening E-shaped snap rings 9 to both ends thereof. The supporting plate shaft 8 maintains a supporting plate shaft spring 10 between the round hole 6c of the slide plate 6 and the through hole 7a of the looper pipe supporting plate 7. Since the looper pipe supporting plate 7 is fixed to the main body of the sewing machine (not shown) or the unit base 55 by means of screws 11, the slide plate 6 is continuously urged in the a left direction by means of the supporting plate shaft spring 10.

The supporting plate shaft spring 10 constantly urges the slide plate 6 and the slide pipe 4 in the left direction and serves as a driving source for moving the slide plate 6 and the slide pipe 4 in the left direction at the time of switching threading.

A linear portion 12a of the upper looper conduction pipe 12 pierces through a right-side surface hole 7c of the looper pipe supporting plate 7 and the round hole 6b of the slide plate 6, pierces further through the slide pipe spring 5 and the slide pipe 4 and pierces up to a left-side surface hole 7d of the looper pipe supporting plate 7 together with the slide pipe 4.

A linear portion 13a of the lower looper conduction pipe 13 pierces through a right-side surface hole 7e of the looper pipe supporting plate 7 and the round hole 6b of the slide plate 6, pierces further through the slide pipe spring 5 and the slide pipe 4 and pierces up to a left-side surface hole 7f of the looper pipe supporting plate 7 together with the slide pipe 4.

The slide plate 6 includes a long hole 6d and a heteromorphic long hole 6h.

The heteromorphic long hole 6h includes a long hole portion 6f extending along a moving direction of the slide plate 6 (lateral direction) and a wide hole portion 6e that is formed in connection with the long hole portion 6f and to have a width that is formed to be larger than the width of the long hole portion 6f.

A slide plate support 14 is fixed to the main body of the sewing machine (not shown) or the unit base 55 by means of screws 22. The slide plate support 14 holds the slide plate 6 and the main shaft fixing outer shaft 24, and it further holds a main shaft fixing operating shaft 16, the main shaft fixing operating arm 20 and a main shaft fixing lever 18.

The slide plate support 14 is provided with a pin with E grooves 14a on one end thereof. The slide plate support 14 holds the slide plate 6 in a freely sliding manner by being fixed by the E-shaped snap ring 15 in a condition in which the long hole 6d of the slide plate 6 and the pin with E grooves 14a are fitted. A projecting knob portion 6g is formed in substantially the center of the slide plate 6. When the projecting knob portion 6g is pinched and operated by the user, the slide plate 6 can be moved to the right against the supporting plate shaft spring 10.

The slide plate support 14 includes the round hole 14b at substantially the center thereof and the main shaft fixing outer shaft 24 pierces through the round hole 14b. The slide plate support 14 includes the through holes 14c, 14d on a right half portion thereof. The main shaft fixing operating shaft 16 pierces through the through holes 14c, 14d and the main shaft fixing operating shaft 16 is provided at the slide plate support 14 to be freely rotating by means of the E-shaped snap ring 17.

The main shaft fixing lever 18 is fixed at the main shaft fixing operating shaft 16 inside of the right-side surface of the slide plate support 14 and is held to be freely rotating integrally with the main shaft fixing operating arm 20 upon eliminating backlash in a thrust direction in coaction with the E-shaped snap ring 17.

A fixing lever knob 19 is fixed at an arm 18a extending to the near side of the main shaft fixing lever 18 (main shaft fixing lever portion) to enable operation of the fixing lever knob 19 by the user at the time of switching between the threading state and the sewing executing state. A pin 18b is disposed on another arm extending upward of the main shaft fixing lever 18. The pin 18b fits into an arc-shaped long hole 14e located on a right end of the slide plate support 14 in a freely rocking manner. Through this fitting of the arc-shaped long hole 14e and the pin 18b, a rocking range of the main shaft fixing lever 18 is restricted.

The main shaft fixing operating arm (main shaft fixing operating arm portion) 20 is fixed to a left end of the main shaft fixing operating shaft 16. The main shaft fixing operating arm 20 performs rocking movements integrally with the main shaft fixing lever 18 through the main shaft fixing operating shaft 16. A pin 20a is disposed at one end of the main shaft fixing operating arm 20, and a main shaft fixing operating spring 21 is suspended between the pin and a small hole 14f of the slide plate support 14. The main shaft fixing operating spring 21 alternately performs urging movements in bipolar directions exceeding the neutral point through the rocking movements of the main shaft fixing operating arm 20. There is further provided a shaft pin engaging portion 20b formed to have a long hole shape at one end of the main shaft fixing operating arm 20. A fixing inner shaft pin 27 to be described later is engaged with the shaft pin engaging portion 20b. The main shaft fixing operating arm 20 moves a main shaft fixing inner shaft 26 and the main shaft fixing outer shaft 24 forward and backward with the shaft pin engaging portion 20b pressing the fixing inner shaft pin 27.

The main shaft fixing operating arm 20 is arranged in that it is alternately urged to the near side and the back side exceeding the neutral point through the action of the main shaft fixing operating spring 21. The main shaft fixing operating arm 20 is restricted in its rocking range through the fitting of the arc-shaped long hole 14e of the slide plate support 14 and the pin 18b of the main shaft fixing lever 18.

In this respect, in the present embodiment, the rocking lever portion provided to be rocking within a specified range is comprised of the main shaft fixing operating shaft 16, the main shaft fixing lever 18, the fixing lever knob 19 and the main shaft fixing operating arm 20 as described above. However, the rocking lever portion could also be arranged by integrating a part or all of these parts.

A looper thread take-up guide 23 is disposed on a left end of the looper thread path C. The looper thread take-up guide 23 is formed with two round holes 23a, 23b at positions corresponding to the left-side surface holes 7d, 7f of the looper pipe supporting plate 7.

The looper thread take-up guide 23 is fixed to the main body of the sewing machine (not shown) or the unit base 55 by means of screws 57.

FIG. 6 is an exploded perspective view of the main shaft fixing mechanism D.

The main shaft fixing outer shaft (first shaft) 24 fit to the round hole 14b of the slide plate support 14 has a hollow inner diameter portion, wherein a fixing inner shaft spring (shaft spring) 25 and the main shaft fixing inner shaft (second shaft) 26 are inserted into the hollow portion. Accordingly, the main shaft fixing inner shaft 26 is relatively movable along an axial direction of the main shaft fixing outer shaft 24. The main shaft fixing inner shaft 26 moves forward and backward through rocking movements of the main shaft fixing operating arm 20 through the fixing inner shaft pin 27 to be described later. The fixing inner shaft spring 25 urges the main shaft fixing outer shaft 24 and the main shaft fixing inner shaft 26 in mutually separating directions. With this arrangement, the fixing inner shaft spring 25 functions as an urging member for maintaining an intermediate position of the main shaft fixing outer shaft 24.

The fixing inner shaft pin (shaft pin) 27 is fixed such that it projects sideward to a tip end on the near side of the main shaft fixing inner shaft 26 through a side surface long hole (engaging portion) 24a of the main shaft fixing outer shaft 24. The fixing inner shaft pin 27 has a function of transmitting rocking movements of the main shaft fixing operating arm 20 to the main shaft fixing inner shaft 26. The fixing inner shaft pin 27 is movable in front and rear directions within a range in which the side surface long hole 24a of the main shaft fixing outer shaft 24 is formed, and the main shaft fixing inner shaft 26 moves within the main shaft fixing outer shaft 24 in accordance therewith. The side surface long hole 24a also has a function as an engaging portion that engages with the fixing inner shaft pin 27 to receive force of moving the main shaft fixing outer shaft 24 to a main shaft fixing plate 29 side.

The main shaft fixing plate 29 fixed to the main shaft 28 is disposed on an axial central line of the main shaft fixing outer shaft 24. A notch 29a that can fit with the main shaft fixing outer shaft 24 is disposed at a specified phase (corresponding to the threading phase) on an outer periphery of the main shaft fixing plate 29. When the main shaft fixing outer shaft 24 reaches a final position (engaging position), the main shaft fixing outer shaft 24 engages with the notch 29a to fix the main shaft 28 at the threading phase.

A motor switch cap (identification member) 30 is fastened at a tip end on the near side of the main shaft fixing outer shaft 24 by means of a screw 31. The motor switch cap 30 moves back and forth integrally with the main shaft fixing outer shaft 24.

The motor switch cap 30 includes a switch contacting surface 30a at a tip end of a downwardly extended arm thereof.

A micro switch (switch) 32 is disposed at a lower portion of the motor switch cap 30. The micro switch 32 is fixed at a switch mounting plate 33 by means of screws 34. The switch mounting plate 33 is fixed to the main body of the sewing machine or the unit base 55 by means of screws 35.

A circuit of the present embodiment (not shown) is arranged in that a motor driving circuit is switched ON only when the main shaft fixing outer shaft 24 is at a foremost position which is a retracted position in which it is completely separated from the main shaft fixing plate 29, that is, when the motor switch cap 30 is at a foremost position. This state is a state in which the slide plate 6 and the slide pipe 4 have moved to the right and corresponds to the sewing executable state.

The main shaft fixing outer shaft 24 comprises a small diameter portion 24b and a large diameter portion 24c that respective engage with the long hole portion 6f and the wide hole portion 6e of the slide plate 6. The main shaft fixing outer shaft 24 maintains the position of the slide plate 6 at either the threading position or the sewing executing position through the engagement of the small diameter portion 24b and the large diameter portion 24c with the long hole portion 6f and the wide hole portion 6e.

With the above-described arrangement, one end of the main shaft fixing outer shaft 24 fits the notch 29a of the main shaft fixing plate 29 to fix the main shaft 28 at the specified phase. Further, the other end of the main shaft fixing outer shaft 24 fits the heteromorphic long hole 6h of the slide plate 6 to maintain the slide plate 6 at the threading position and the sewing executing position, respectively. Moreover, the main shaft fixing outer shaft 24 constitutes a unit of the main shaft fixing outer shaft 24 by accommodating the fixing inner shaft spring 25, the main shaft fixing inner shaft 26 and the fixing inner shaft pin 27 in an inner diameter hole portion thereof.

FIG. 7 is a sectional view showing an inner structure of the air flow path switching mechanism B.

FIG. 8 is a view showing a relationship of a coupling body 37, a switching shaft 39 and a looper selecting nob 45 in a state in which the looper selecting nob 45 is operated to a side of performing threading of an upper looper thread 58 (left side) (hereinafter referred to as “upper looper threading state”).

FIG. 9 is a sectional view of the air path switching mechanism B cut at a position indicated by arrow E-E in FIG. 7 in the upper looper threading state.

For obtaining the upper looper threading state, the looper selecting knob 45 is turned in a counterclockwise direction such that its indicating projection 45c is directed to the left side. With this arrangement, the hemispherical concave portion 39g of the switching shaft 39 is urged by the click spring 40 at a phase that coincides with the click steel ball 41 accommodated in the coupling body 37 to be positioned with a click sound. At this time, since the hole 39b of the switching shaft 39 coincides with an inner path 44c of the branching body 44, it is possible to send compressed air that flows in through the tube 36 from the hollow hole 39a of the switching shaft 39 up to the concave portion 44b on the left side as shown in FIG. 9. A thread inserting opening 48 is inserted into the concave portion 44b in a state in which upward air leakage is blocked by means of an O ring 49. The tip end of the thread inserting opening 48 is conical and includes a plurality of narrow grooves 48b on the conical portion. Accordingly, compressed air introduced to the concave portion 44b generates a flow of air of fast velocity upon passing the narrow grooves 48b such the upper looper thread 58 inserted from an upper end 48c of the thread inserting opening 48 is sucked to a thread hole 44d of the branching body 44 to be sent to the branching body pipe 54.

FIG. 10 is a view showing a relationship of the coupling body 37, the switching shaft 39 and the looper selecting nob 45 in a state in which the looper selecting nob 45 is operated to a side of performing threading of a lower looper thread 59 (right side) (hereinafter referred to as “lower looper threading state”).

FIG. 11 is a sectional view of the air flow path switching mechanism B cut at the position indicated by arrow E-E in FIG. 7 in the lower looper threading state.

For obtaining the lower looper threading state, the looper selecting knob 45 is turned in a clockwise direction such that its indicating projection 45c is directed to the right side. With this arrangement, the hemispherical concave portion 39g of the switching shaft 39 is urged by the click spring 40 at a phase that coincides with the click steel ball 41 accommodated in the coupling body 37 to be positioned with a click sound. At this time, since the hole 39b of the switching shaft 39 coincides with an inner path 44e of the branching body 44, it is possible to send compressed air that flows in through the tube 36 from the hollow hole 39a of the switching shaft 39 up to the concave portion 44b on the right side as shown in FIG. 11. Thereafter, the same operations as those of the above-described upper looper threading state are performed whereupon the lower looper thread 59 inserted from an upper end 48c of the thread inserting opening 48 is sucked to a thread hole 44f of the branching body 44 to be sent to the branching body pipe 54.

Returning to FIG. 1, in the overlock sewing machine according to the present embodiment having the above-described arrangement, the upper looper 1 and the lower looper 2 mutually intersect with needle threads (not shown) held by needles while respectively holding an upper looper thread and a lower looper thread to form seams.

The looper thread path C respectively couples the main shaft fixing mechanism D and the air flow switching mechanism B. When the main shaft fixing outer shaft 24 pierces through the main body of the sewing machine or the unit base 55 and fits with the notch 29a of the main shaft fixing plate 29 fixed to the main shaft 28, the loop thread path C sends the respective looper threads to the upper looper 1 or the lower looper 2 as set by the looper selecting knob 45 through compressed air that is send through the tube 36. The two branching body pipes 54 at a terminal end of the air flow switching mechanism B is coupled to a receiving opening 12b of the upper looper conduction pipe 12 and a receiving opening 13b of the lower looper conduction pipe 13 which are inlets on the looper thread path C side to communicate compressed air.

The phase at which the main shaft fixing outer shaft 24 and the notch 29a of the main shaft fixing plate 29 meet is set to be timing at which the upper looper receiving opening 1a and the lower looper receiving opening 2a coincide horizontally at the looper portion A in FIG. 1 to reach an extension of the slide pipe 4.

Setting of the threading state and the sewing executing state is performed by either pressing the main shaft fixing outer shaft 24 to the main shaft fixing plate 29 side or pulling the same to the near side, and setting can be made by operating either the fixing lever knob 19 fixed at the main shaft fixing lever 18 up and down or by operating the thread take-up lever (not shown) (which rotates simultaneously with the main shaft).

Next, switching operations between the threading state and the sewing executable state of the overlock sewing machine according to the present embodiment will be explained in details.

FIG. 12A is a view showing a fixing lever knob 19 in a standby state for switching to threading.

FIG. 12B is a view showing a relationship of a main shaft fixing operating arm 20, a main shaft fixing outer shaft 24 and a main shaft fixing inner shaft 26 in the standby state for switching to threading.

FIG. 12C is a view showing a relationship between a motor switch cap 30 and a micro switch 32 in the standby state for switching to threading.

FIG. 12D is a view showing positions of the slide plate 6 and a slide pipe 4 in the standby state for switching to threading.

The standby state for switching to threading is a standby state in which the fixing lever knob 19 is pressed upward for performing threading. By pressing the fixing lever knob 19 upward, the main shaft fixing operating arm 20 rotates in a clockwise direction in FIG. 12B. However, since the notch 29a of the main shaft fixing outer shaft 29 has not reached the phase at which it fits with the main shaft fixing outer shaft 24, the main shaft fixing outer shaft 24 abuts the outer periphery of the main shaft fixing plate 29 and is at a stop. However, the main shaft fixing operating spring 21 constantly urges the main shaft fixing outer shaft 24 by means of the main shaft fixing operating arm 20 and the fixing inner shaft pin 27 in a central axial direction of the main shaft fixing plate 29.

At this time, the switch contacting surface 30a of the motor switch cap 30 is in a state in which a button 32a of the micro switch 32 is pressed, that is, in which a motor driving power source is OFF. In this state, the motor will not operate even when a foot controller is stepped on for driving the motor.

The wide hole portion 6e of the slide plate 6 fits with the large diameter of the main shaft fixing outer shaft 24 so that it is impossible to move the slide plate 6 in a leftward direction in accordance with the urging force of the supporting plate shaft spring 10 so that the slide plate 6 and the slide pipe 4 are maintained at the current right position.

FIG. 13A is a view showing the fixing lever knob 19 in a threading enabled state.

FIG. 13B is a view showing a relationship of the main shaft fixing operating arm 20, the main shaft fixing outer shaft 24 and the main shaft fixing inner shaft 26 in the threading enabled state.

FIG. 13C is a view showing a relationship between the motor switch cap 30 and the micro switch 32 in the threading enabled state.

FIG. 13D is a view showing positions of the slide plate 6 and the slide pipe 4 in the threading enabled state.

Subsequently to the standby state for switching to threading (states of FIGS. 12A, 12B, 12C, and 12D), when the thread take-up lever (not shown) is manually rotated to the near side, the main shaft fixing plate 29 rotates in accordance with the rotation of the main shaft 28. With this arrangement, the notch 29a of the main shaft fixing plate 29 reaches the phase at which the main shaft fixing outer shaft 24 stands by. At that moment, the main shaft fixing outer shaft 24 that had been urged in the central axial direction of the main shaft fixing plate 29 plunges into the notch 29a whereupon both members fit with each other (state of FIG. 13B).

Since the main shaft fixing outer shaft 24 is continuously urged in the central axial direction of the main shaft fixing plate 29 through the action of the main shaft fixing operating spring 21, the fitting of both members is continued. Since the main shaft fixing outer shaft 24 has moved rearward, the small diameter portion 24b of the main shaft fixing outer shaft 24 and the long hole portion 6f of the slide plate 6 coincide so that the slide plate 6 moves in a left direction through the urging force of the supporting plate shaft spring 10. Accompanying this, the two slide pipes 4 also move in the left direction and the left ends of the slide pipes 4 pierce through the round holes 23a, 23b of the looper thread take-up guide 23 and further pierce through the upper looper thread hole 3a and the lower looper thread hole 3b of the looper thread take-up 3 to respectively reach the upper looper receiving opening 1a and the lower looper receiving opening 2a.

The upper looper receiving opening 1a and left end of the slide pipe 4 as well as the lower looper receiving opening 2a and the left end of the slide pipe 4 are urged by the slide pipe spring 5 in more closely adhering directions and are coupled to make the flow of compressed air and the flow of the respective looper threads accompanying the same smoother.

At this time, the switch contacting surface 30a of the motor switch cap 30 continuously keeps on pressing the button 32a of the micro switch 32 and the motor driving power source is in the OFF state.

FIG. 14A is a view showing the fixing lever knob 19 in a standby state for cancelling threading.

FIG. 14B is a view showing a relationship of the main shaft fixing operating arm 20, the main shaft fixing outer shaft 24 and the main shaft fixing inner shaft 26 in the standby state for cancelling threading.

FIG. 14C is a view showing a relationship between the motor switch cap 30 and the micro switch 32 in the standby state for cancelling threading.

FIG. 14D is a view showing positions of the slide plate 6 and the slide pipe 4 in the standby state for cancelling threading.

Upon completion of threading in the threading enabled state (state of FIG. 13A, 13B, 13C, 13D), by pressing the fixing lever knob 19 downward, the main shaft fixing operating arm 20 rotates in the counterclockwise direction in FIG. 14B. However, since the small diameter portion 24b of the main shaft fixing outer shaft 24 and the long hole portion 6f of the slide plate 6 are fitting with each other, the main shaft fixing outer shaft 24 cannot move to the near side. Therefore, the fixing inner shaft pin 27 and the main shaft fixing inner shaft 26 absorb a moving amount in the horizontal direction by the main shaft fixing operating arm 20 by compressing the fixing inner shaft spring 25 at the inner diameter portion of the main shaft fixing outer shaft 24.

At this time, the tip end of the main shaft fixing outer shaft 24 has not slipped out from the notch 29a of the main shaft fixing plate 29 so that the main shaft 28 is in a state in which it is impossible to rotate. Similarly, the slide plate 6 and the slide pipe 4 are maintained in a condition in which they are moved to the left side.

Further, at this time, the switch contacting surface 30a of the motor switch cap 30 continuously remains pressing the button 32a of the micro switch 32, that is, the motor driving power source is in the OFF state.

FIG. 15A is a view showing the fixing lever knob 19 in a sewing executable state.

FIG. 15B is a view showing a relationship of the main shaft fixing operating arm 20, the main shaft fixing outer shaft 24 and the main shaft fixing inner shaft 26 in the sewing executable state.

FIG. 15C is a view showing a relationship between the motor switch cap 30 and the micro switch 32 in the sewing executable state.

FIG. 15D is a view showing positions of the slide plate 6 and the slide pipe 4 in the sewing executable state.

Subsequently to the standby state for cancelling threading (states of FIGS. 14A, 14B, 14C, and 14D), when the user holds the projecting knob portion 6g of the slide plate 6 to move the slide plate 6 in the right direction, the wide hole portion 6e of the slide plate 6 reaches a position at which it coincides with the main shaft fixing outer shaft 24. At that moment, the main shaft fixing outer shaft 24 that had been urged to the near side by the fixing inner shaft spring 25 projects to the near side.

With the main shaft fixing outer shaft 24 projecting to the near side, the large diameter portion of the main shaft fixing outer shaft 24 and the wide hole portion 6e of the slide plate 6 fit with each other so that the slide plate 6 remains at the current position against the urging force of the supporting plate shaft spring 10. The two slide pipes 4 similarly move to the right side and remain as they are.

At this time, since the main shaft fixing outer shaft 24 has moved to the foremost position, the motor switch cap 30 fixed at the main shaft fixing outer shaft 24 also moves to the foremost position. At this time, the switch contacting surface 30a of the motor switch cap 30 retracts from the button 32a of the micro switch 32 for the first time to be in a state of allowing driving of the motor, that is, the motor driving power source will be in a ON state, and when the user steps on the foot controller, the motor is rotated to drive the sewing machine.

A surface of the boss 30b of the motor switch cap 30 will be exposed from an identification window 56a which is an aperture portion provided on a front surface cover 56 which is a casing member of the sewing machine. Accordingly, when the boss portion 30b of the motor switch cap 30 is exposed from this identification window 56a, it can be determined that a thread passage is in a sewing enabled state and that the motor is also drivable. On the contrary, when the motor switch cap 30 is withdrawn in the back of the identification window 56a, it indicates that the motor cannot be driven and that sewing cannot be executed.

As explained so far, according to the overlock sewing machine of the present embodiment, switching between the threading enabled state and the sewing executable state is enabled through one hand operation by creating standby stages for respective operating states by means of a lever for switching (main shaft fixing lever 18, fixing lever knob 19).

The operation using the lever is an operation of exceeding the neutral point of the urging force of the main shaft fixing operating spring 21 for changing the direction of action of the urging force of the main shaft fixing operating spring 21 which can be smoothly operated causing no extreme load changes.

Further, the operational feeling of this action using the lever is favorable in view of the point that when the neutral point is exceeded, the main shaft fixing lever 18 and the fixing lever knob 19 automatically rotate through the urging force of the main shaft fixing operating spring 21 to move to specified positions. Such favorable operational feelings according to the present invention cannot be obtained by means of the prior art in which grooved cams are used for making the main shaft fixing outer shaft 24 and other members move directly and forcibly.

Still further, in a method of using a conventional grooved cam, the operating force amount could not be reduced without making operation strokes longer so that increases in size were inevitable. In contrast thereto, in the present invention, the operating force amount can be changed by merely changing the ratio of the lever arm length, the degree of freedom of design in view of setting the operating force amount and the arrangement of the fixing lever knob 19 is high, and it is possible to provide an overlock sewing machine of small size and favorable operational feeling.

Moreover, the overlock sewing machine according to the present embodiment comprises the identification window 56a through which the threading enabled state and the sewing executable state can be identified at a glance and a safety device (motor switch cap 30, micro switch 32) enabling/disabling motor driving interconnected therewith so that it is very safe and easy to use.

Modified Embodiment

The present invention is not limited to the above explained embodiment but various modifications and changes are possible which are also included in the present invention.

(1) In the present embodiment, the relationship between the main shaft fixing outer shaft 24 as the first shaft and the main shaft fixing inner shaft 26 as the second shaft has been explained while citing an example in which the second shaft side is located inside. The present invention is not limited to this arrangement, and it can be arranged in that the first shaft side is inside and the second shaft side is outside. Further, the invention is not limited to an embodiment in which one shaft is inserted into the interior of the other shaft, but any arrangement in which both members are relatively movable in an axial direction would do, and any embodiment including, for instance, a case in which a rail-like guide portion is provided, would do.

(2) In the present embodiment, explanations have been made citing a case in which the fixing inner shaft pin 27 as a shaft pin is provided at the main shaft fixing inner shaft 26 as the second shaft. The present invention is not limited to this arrangement, and the shaft pin might, for instance, be provided on the rocking lever portion side. In this case, it is preferable to provide a long hole shape or the like on the second shaft for enabling movements of the second shaft even when the shaft pin moves in an arc-like shape.

In this respect, while the embodiment and the modified embodiments can be used upon suitably combining them, detailed explanations will be omitted. The present invention is not to be limited by the above explained respective embodiments.

EXPLANATION OF THE REFERENCE NUMBERS

A looper portion

B air flow path switching mechanism

C looper thread path

D main shaft fixing mechanism

1 upper looper

1
a upper looper receiving opening

1
b pipe-like member

1
c upper looper point

2 lower looper

2
a lower looper receiving opening

2
b pipe-like member

2
c lower looper point

3 looper thread take-up

3
a upper looper thread hole

3
b lower looper thread hole

4 slide pipe

4
a flange portion

5 slide pipe spring

6 slide plate (slide member)

6
a U groove

6
b,
6
c round hole

6
d long hole

6
e wide hole portion

6
f long hole portion

6
g projecting knob portion

6
h heteromorphic long hole

7 looper pipe supporting plate

7
a,
7
b through hole

7
c,
7
e right-side surface hole

7
d,
7
f left-side surface hole

8 supporting plate shaft

9, 15, 17 E-shaped snap ring

10 supporting plate shaft spring

12 upper looper conduction pipe

12
a linear portion

12
b receiving opening

13 lower looper conduction pipe

13
a linear portion

13
b receiving opening

14 sliding plate support

14
a pin with E-grooves

14
b round hole

14
c , 14d through hole

14
e arc-shaped long hole

14
f small hole

16 main shaft fixing operating shaft

18 main shaft fixing lever

18
a arm (main shaft fixing lever portion)

18
b pin

19 fixing lever knob

20 main shaft fixing operating arm (main shaft fixing operating arm portion)

20
a pin

20
b shaft pin engaging portion

21 main shaft fixing operating spring

23 looper thread take-up guide

23
a,
23
b round hole

24 main shaft fixing outer shaft (first shaft)

24
a side surface long hole (engaging portion)

24
b small diameter portion

24
c large diameter portion

25 fixing inner shaft spring (shaft spring)

26 main shaft fixing inner shaft (second shaft)

27 fixing inner shaft pin (shaft pin)

28 main shaft

29 main shaft fixing plate

29
a notch

30 motor switch cap (identification member)

30
a switch contacting surface

30
b boss portion

32 micro switch

32
a button

33 switch mounting plate

36 tube

37 coupling body

37
a,
37
b hollow boss

37
c hollow hole

37
d concave portion

38, 43, 49 O ring

39 switching shaft

39
a hollow hole

39
b hole

39
c angular shaft

39
d central hole

39
e angular groove

39
f flange

39
g hemispherical concave portion

40 click spring

41 click steel ball

42 hexagonal nut

43 branching body

44
a central hole

44
b concave portion

44
c inner path

44
d thread hole

44
e inner path

44
f thread hole

45 looper selecting knob

45
a angular projection

45
b central through hole

45
c indicating projection

11, 22, 31, 34, 35, 46, 51, 52, 53, 57 screw

47 cap

48 thread inserting opening

48
a upper portion boss

48
b narrow groove

48
c upper end

50 branching base plate

50
a round hole

54 branching body pipe

55 unit base

56 front surface cover (casing member)

56
a identification window (aperture portion)

58 upper looper thread

59 lower looper thread

OVERLOCK SEWING MACHINE

Information

Publication Number

Date Filed

Date Published

Inventors

Original Assignees

CPC

International Classifications

Abstract

Description

Claims

Priority Claims (1)