Patent Grant
9695536
This application is based on and claims the benefit of priority to Japanese Patent Application No. 2015-012773 filed on Jan. 26, 2015, the contents of which are hereby incorporated by reference in their entirety.
Field of the Invention
The present invention relates to an overlock sewing machine that is capable of threading a looper thread though a looper using air pressure.
Background Art
An overlock sewing machine is provided with multiple loopers. There is a need to thread a different looper thread through each of the loopers, which requires a troublesome threading operation.
Also, sewing machines are known that are configured to supply thread using compressed air such that it reaches a looper point having a hollow structure. Such a threading operation for threading a looper using compressed air is an operation that is completely different from a sewing operation. Thus, in order to allow each component of the sewing machine to perform its operation, each component must be set to an appropriate state. For example, sewing must not be performed while a looper cover remains open.
A technique has been disclosed in Patent Literature 1, in which, in an overlock sewing machine configured to perform its operations using a single motor and to switch its operations by means of clutch switching between a pump driving operation for supplying thread using compressed air such that it reaches a looper point having a hollow structure and a main shaft driving operation for sewing, abnormal switching between the threading mode and the sewing mode is prohibited.
[Patent Literature 1]
Japanese Patent Application Laid Open No. 2013-63221
However, in the technique described in Patent Literature 1, the mechanism in the vicinity of a detection switch configured to operate together with the switching between the threading mode and the sewing mode has a small size and a complicated configuration. This leads to difficulty in assembling such a detection switch. In addition, this leads to an increase in cost. This is because such an air pressure threading apparatus is not configured as a simple structure formed of pipe members connected to each other. The air pressure threading apparatus further has a switching mechanism for switching between the threading mode and the sewing mode. Furthermore, such a configuration is integrated in a small space below the front cover. In a case in which such components related to the detection switch are arranged so as to operate together with the switching mechanism, this results in a complicated mechanism having a very small size. In particular, with an arrangement described in Patent Literature 1 described above, the motor clutch mechanism is arranged in the same space, leading to an even more complicated mechanism.
For the reasons described above, the technique described in Patent Literature 1 has low feasibility. Presently, there is no known commercially-available sewing machine having such a mechanism disclosed in Patent Literature 1. As an example of a commercially-available sewing machine, an arrangement is known in which a looper cover open/closed detection switch is arranged as a dedicated component for only detecting whether the looper cover is open or closed. Furthermore, the sewing machine is configured such that, when a threading-mode/sewing-mode switching knob is set to the threading mode, the switching knob is also used to control the looper cover such that the looper cover cannot be closed. That is to say, when the sewing machine is in the threading mode, the looper cover cannot be closed. In this state, the looper cover open/closed detection switch detects that the looper cover is open, thereby disabling the sewing operation of the sewing machine. However, with such a sewing machine, such a looper cover open/closed detection switch is arranged as a dedicated component so as to provide such a single function only. Such an arrangement requires a dedicated space for such a detection switch, leading to difficulty in configuring the sewing machine with a compact size. Furthermore, such an arrangement requires an increased number of components, leading to an increase in cost.
One or more embodiments of the present invention, an overlock sewing machine is provided having a simple configuration configured to use a single switch to detect switching between the threading mode and the sewing mode and to detect whether the looper cover is open or closed.
One or more embodiments of the present invention, an overlock sewing machine comprises: a swing lever portion arranged such that the swing lever can be swung in a predetermined range such that the swing lever is set to an enable position in a stationary state when rotation of a main shaft is to be enabled, and such that the swing lever is swung and shifted to a position away from the enable position when the rotation of the main shaft is to be disabled; a switch that switches a motor configured to drive the main shaft between a driving enable state and a driving disable state; a detection lever arranged such that the detection lever can be swung with a swinging axis that extends in a direction that differs from the direction in which the swinging axis of the swing lever portion extends, and configured to be swung between an operation enable position at which the switch is set to the motor driving enable state and an operation disable position at which the switch is set to the motor driving disable state; a detection lever spring that applies a force to the detection lever toward the operation disable position; a cover detection shaft arranged such that it extends along a direction in which the swinging axis of the swing lever portion extends, and configured such that it can be shifted to a position so as to press and shift the detection lever from the operation disable position to the operation enable position; a cover detection shaft spring that applies a force to the cover detection shaft so as to increase a distance between the cover detection shaft and the detection lever; a looper cover arranged so as to cover at least a part of the looper, and configured to be opened and closed; a pressing portion configured to be shifted together with the looper cover as a single unit, and to press the cover detection shaft such that the cover detection shaft approaches the detection lever when the looper cover is set to a closed position; a looper cover spring that applies a force to the looper cover such that, when the looper cover is set to a closed state, the cover detection shaft is shifted against the force applied by the cover detection shaft spring and the force applied by the detection lever spring so as to shift the detection lever from the operation disable position to the operation enable position; and an operation limiting portion that limits an operation of the detection lever according to the position of the swing lever portion such that, when the swing lever portion is set to the enable position, the detection lever can be swung and shifted to the operation enable position, and such that, when the swing lever portion is not set to the enable position, the detection lever cannot be swung and shifted to the operation enable position.
One or more embodiments of the present invention, the overlock sewing machine according to the aforementioned first embodiment comprises: at least one looper having a receiving opening that receives a looper thread and having a hollow structure through which the looper thread can pass; a thread insertion opening into which the looper thread is to be inserted such that the looper thread passes through the looper; a looper conducting pipe that guides the looper thread inserted into the looper inserting opening to the receiving opening; a slide pipe arranged between the looper conducting pipe and the receiving opening such that one end thereof is slidably fitted to the looper conducting pipe, such that the other end thereof can be shifted between a threading position at which the other end thereof is connected to the receiving opening and a sewing position at which the other end thereof is distant from the receiving opening; a slide member configured to hold the slide pipe and to be shifted together with the slide pipe between the threading position and the sewing position, and having a long hole portion that extends along a direction in which the slide member is to be shifted, and a wide hole portion configured to have a width that is greater than that of the long hole portion, and to communicate with the long hole portion; a slide member spring that applies a force to the slide member and the slide pipe toward the receiving opening side; a main shaft to be rotationally driven; a main shaft fixing plate fixed to the main shaft and having a notch at a position on an outer circumferential face that corresponds to a threading phase at which the receiving opening can be connected to the aforementioned other end of the slide pipe; a first shaft configured such that one end thereof can be shifted between an engagement position at which the aforementioned one end thereof is engaged with the notch so as to set the main shaft to the threading phase and a retracted position at which there is a sufficient distance between the aforementioned one end thereof and the main shaft fixing plate, and such that the other end thereof has a small-diameter portion to be engaged with the long hole portion of the slide member and a large-diameter portion to be engaged with the wide hole portion of the slide member, and configured such that the small-diameter portion and the large-diameter portion can respectively be engaged with the long hole portion and the wide hole portion so as to allow the position of the slide member to be set to the threading position and otherwise the sewing position; a second shaft configured to be relatively shifted along the axial direction of the first shaft; a shaft spring that applies a force so as to increase a distance between the first axis and the second axis; a shaft pin configured such that it protrudes from the second shaft, or is otherwise configured as a shaft pin engaged with the second shaft such that it can be shifted together with the second shaft as a single unit in an axial direction of the second shaft; an engaging portion provided to the first shaft, and engaged with the shaft pin and/or the second shaft so as to receive a force that shifts the first shaft toward the main shaft fixing plate side. The swing lever portion comprises a main shaft fixing operating arm portion including a shaft pin engaging portion engaged with the shaft pin or otherwise the shaft pin itself, and a switch limiting portion that can be swung together with the main shaft fixing operating arm portion as a single unit. Furthermore, the overlock sewing machine further comprises: a main shaft fixing operating spring configured to apply a force in a direction that is switched between both directions in which the swing lever portion can be swung when the swing lever portion is swung across a neutral position; a switch operating portion provided so as to allow a user to perform an operation; and a switch interlocking portion (switch interlocking arm) comprising a switch engaging portion engaged with the switch limiting portion, and configured to operate so as to swing the swing lever portion according to an operation performed via the switch operating portion, and a slide member engaging portion that can be engaged with the slide member so as to shift the position of the slide member to the sewing position when the switch operating portion is set to the sewing position.
One or more embodiments of the present invention, an overlock sewing machine is provided having a simple configuration configured to use a single switch to detect switching between the threading mode and the sewing mode and to detect whether the looper cover is open or closed.
Description will be made with reference to drawings or the like regarding ideal embodiments for providing the present invention.
It should be noted that
Also, description will be made regarding an arrangement with specific values, shapes, materials, etc. However, such factors may be changed as appropriate.
Also, for ease of understanding and for convenience of description, description will be made as appropriate using six directions, i.e., the front side (forward side), back side (rear side, reverse side), left side, right side, upper side, and lower side, as indicated by the arrows in
Description will be made in the present embodiment regarding an overlock sewing machine including two loopers (upper looper 1 and lower looper 2). It should be noted that the present invention is applicable to an overlock sewing machine including a single looper or three or more loopers to be threaded.
An overlock sewing machine according to the present embodiment includes, as main components, a looper portion A, an air flow path switching mechanism B, a looper thread path C, a main shaft fixing mechanism D, and a safety mechanism E, as shown in
The looper portion A includes an upper looper 1 and a lower looper 2 each having a hollow structure, and each configured to respectively receive an upper looper thread 58 and a lower looper thread 59 transferred via the air flow path switching mechanism B and the looper thread path C. The upper looper 1 and the lower looper 2 respectively have an upper looper receiving opening 1a and a lower looper receiving opening 2a each configured to receive the corresponding looper thread.
The upper looper receiving opening 1a is formed such that a thread can reach an upper looper point 1c via a pipe-like member 1b. The lower looper receiving opening 2a is formed such that a thread can reach a lower looper point 2c via a pipe-like member 2b. A looper thread take-up 3 includes an upper looper thread hook 3a and a lower looper thread hook 3b. The upper looper 1 and the lower looper 2 are driven in a reciprocal manner in synchronization with the crossing timing of an unshown needle that is driven in the vertical direction according to the rotation of the main shaft 28 driven by an unshown motor.
The air flow path switching mechanism B is a mechanism that switches the path of compressed air supplied via a tube 36, so as to switch the threading mode between the upper looper thread 58 threading mode and the lower looper thread 59 threading mode. The air flow path switching mechanism B has a configuration in which a branching body 44 is fixedly mounted on a branching base plate 50 by means of screws 51, and the tube 36 is connected to the back face thereof. The compressed air generated by a compressed air supply apparatus (not shown) is supplied to the air flow path switching mechanism B.
A looper selecting knob 45 is provided to the front face of the air flow path switching mechanism B. In the threading operation, switching is performed between the upper looper thread 58 threading and the lower looper thread 59 threading according to operation of the looper selecting knob 45.
An upper looper thread inserting hole 48a and a lower looper thread inserting hole 48b are provided to the upper face of the air flow path switching mechanism B.
The air flow path switching mechanism B includes an upper looper thread discharge pipe 54a and a lower looper thread discharge pipe 54b on its lower end side, which are respectively connected to an upper end expanding portion 12b of an upper looper conducting pipe 12 and an upper end expanding portion 13b of a lower looper conducting pipe 13 described later.
Furthermore, the air flow path switching mechanism B is fixedly mounted on the sewing machine main body or otherwise a unit base 55 by screws 53.
Each slide pipe 4 is arranged such that it receives a slide pipe spring 5 via its flange portion 4a, and is inserted into a U groove 6a of a slide plate 6 with the flange portion 4a as a receiving face. Each slide pipe 4 is arranged such that its end 4b is slidably fitted to the corresponding looper conducting pipe, i.e., the upper looper conducting pipe 12 or otherwise the lower looper conducting pipe 13. Furthermore, the slide pipe 4 can be shifted between the threading position and the sewing position according to the shifting of the slide plate 6. At the threading position, the other end 4c of the slide pipe 4 is in a state in which it is connected to the corresponding looper receiving opening, i.e., the upper looper receiving opening 1a or otherwise the lower looper receiving opening 2a. At the sewing position, the other end 4c of the slide pipe 4 is in a state in which it is separated from the corresponding looper receiving opening, i.e., the upper looper receiving opening 1a or otherwise the lower looper receiving opening 2a.
The slide pipe springs 5 are respectively fitted to the corresponding slide pipes 4, which allow the slide pipes 4 to be respectively pressed into contact with the upper looper receiving opening 1a and the lower looper receiving opening 2a when the slide pipes 4 are shifted to the threading position.
The slide plate (slide member) 6 has two round holes 6b that respectively face the two U grooves 6a. A portion of the slide plate 6 having the U grooves 6a and the round holes 6b is arranged in the inner space defined by a looper pipe supporting plate 7 (space defined between facing portions of the looper pipe supporting plate 7 described later). The slide plate 6 supports the slide pipes 4, and is configured to be shifted together with the slide pipes 4 between the threading position and the sewing position.
The looper pipe supporting plate 7 is provided with facing portions on both sides thereof along the horizontal direction such that they protrude toward the front side and such that they face each other (i.e., a so-called U-shaped structure). Through holes 7a and 7b are provided to the facing portions of the looper pipe supporting plate 7. Furthermore, a round hole 6c is provided to the face of the slide plate 6 in which the aforementioned two round holes 6b are formed, such that it corresponds to the through holes 7a and 7b.
A supporting plate shaft 8 is arranged such that it passes through the through holes 7a and 7b of the looper pipe supporting plate 7, and passes through the round hole 6c of the slide plate 6 arranged between the through holes 7a and 7b. Furthermore, E-shaped snap rings 9 are respectively provided to both ends of the supporting plate shaft 8, so as to fixedly mount the supporting plate shaft 8 on the looper pipe supporting plate 7. The supporting plate shaft 8 supports a supporting plate shaft spring 10 between the round hole 6c of the slide plate 6 and the through hole 7a of the looper pipe supporting plate 7. The looper pipe supporting plate 7 is fixedly mounted on an unshown sewing machine main body or otherwise the unit base 55 by means of screws 11. Thus, a force is applied to the slide plate 6 by means of the supporting plate shaft spring 10 toward the left side at all times.
The supporting plate shaft spring 10 applies a force to the slide plate 6 and the slide pipes 4 toward the left side at all times. Thus, the supporting plate shaft spring 10 functions as a driving source that shifts the slide plate 6 and the slide pipes 4 toward the left side when the mode is switched to the threading mode.
The upper looper conducting pipe 12 has a linear portion 12a to be arranged such that it penetrates a right side surface hole 7c formed in the looper pipe supporting plate 7 and the round hole 6b formed in the slide plate 6, and further penetrates the slide pipe spring 5 and the slide pipe 4, and such that it penetrates, together with the slide pipe 4, up to a left side surface hole 7d formed in the looper pipe supporting plate 7.
The lower looper conducting pipe 13 has a linear portion 13a to be arranged such that it penetrates a right side surface hole 7e formed in the looper pipe supporting plate 7 and the round hole 6b formed in the slide plate 6, and further penetrates the slide pipe spring 5 and the slide pipe 4, and such that it penetrates, together with the slide pipe 4, up to a left side surface hole 7f formed in the looper pipe supporting plate 7.
The slide plate 6 has a long hole 6d and a heteromorphic long hole 6h.
The heteromorphic long hole 6h has a long hole portion 6f formed such that it extends along the direction in which the slide plate 6 is to be shifted and a wide hole portion 6e formed with a wider width than that of the long hole portion 6f, and such that it communicates with the long hole portion 6f.
Furthermore, the slide plate 6 includes a pin 6g in the vicinity of the right-side end thereof such that it protrudes toward the front side.
A slide plate support 14 is fixedly mounted on the unshown sewing machine or otherwise the unit base 55 by means of a screw 22. The slide plate support 14 supports the slide plate 6 and a main shaft fixing outer shaft 24. Furthermore, the slide plate support 14 supports a main shaft fixing operating shaft 16, a main shaft fixing operating arm 20, and a switch limiting arm 19.
The slide plate support 14 is configured such that a pin with E-grooves 14a is arranged on one end thereof and another pin with E-grooves 14a is arranged on the other end thereof. By respectively fitting the pins with E-grooves 14a to the long hole 6d and the long hole portion 6f formed in the slide plate 6, and by providing an E-shaped snap ring 15 to each pin with E-grooves 14a for fixing, the slide plate support 14 slidably supports the slide plate 6.
The slide plate support 14 has a round hole 14b at approximately the central position. The main shaft fixing outer shaft 24 is arranged such that it penetrates the round hole 14b. The slide plate support 14 has through holes 14c and 14d in its right half region. The main shaft fixing operating shaft 16 is arranged such that it penetrates the through holes 14c and 14d. The main shaft fixing operating shaft 16 is rotatably mounted on the slide plate support 14 by means of an E-shaped snap ring 17.
The switch limiting arm (switching limiting portion) 19 is fixed to the main shaft fixing operating shaft 16 arranged in an inner space defined by an approximately U-shaped structure configured as the right side portion of the slide plate support 14. A combination of the U-shaped structure and the E-shaped snap ring 17 prevents the switch limiting arm 19 from fluctuating in the thrust direction. In this state, the switch limiting arm 19 is supported together with the main shaft fixing operating arm 20 such that they can be rotated as a single unit.
A pin 19a is provided to an arm of the switch limiting arm 19 configured such that it extends upward. The pin 19a is fitted to an arc-shaped long hole 14e provided to the right end of the slide plate support 14 such that it can be swung along the arc-shaped long hole 14e. By fitting the pin 19a to the arc-shaped long hole 14e, such an arrangement defines the range in which the switch limiting arm 19 can be swung.
Furthermore, the switch limiting arm 19 has a pin 19b extending toward the front side. The pin 19b can be engaged with arms 62c and 62d of a switch interlocking arm 62 as described later.
The main shaft fixing operating arm (main shaft fixing operating arm portion) 20 is fixed to the left end of the main shaft fixing operating shaft 16. The main shaft fixing operating arm 20 is configured to swing, via the main shaft fixing operating shaft 16, together with the switch limiting arm 19 in the form of a single unit. A pin 20a is arranged at one end of the main shaft fixing operating arm 20. Furthermore, a main shaft fixing operating spring 21 is applied between the pin 20a and a small hole 14f formed in the slide plate support 14. The main shaft fixing operating spring 21 applies a force to the main shaft fixing operating arm 20 in a direction that alternately switches between opposite directions across a neutral point. Furthermore, a shaft pin engaging portion 20b formed in the shape of a long hole is provided to one end of the main shaft fixing operating arm 20. The shaft pin engaging portion 20b is engaged with a fixing inner shaft pin 27 described later. With such a main shaft fixing operating arm 20, by pressing the fixing inner shaft pin 27 via the shaft pin engaging portion 20b, such an arrangement is capable of moving a main shaft fixing inner shaft 26 and the main shaft fixing outer shaft 24 in the front-back direction.
The main shaft fixing operating spring 21 applies a force to the main shaft fixing operating arm 20 in a direction that alternately switches between the front direction and the back direction across a neutral point. Furthermore, by fitting the pin 19a of the switch limiting arm 19 to the arc-shaped long hole 14e of the slide plate support 14, such an arrangement limits the range in which the main shaft fixing operating arm 20 can be swung.
A differentiation ring 71 is fixed to the right end of the main shaft fixing operating shaft 16 by means of screws 71c. The differentiation ring 71 is configured in an approximately cylindrical shape. Furthermore, a notch 71a is formed in a part of the outer circumferential face of the differentiation ring 71. The differentiation ring 71 is configured to turn together with the main shaft fixing operating shaft 16 as a single unit according to the switching between the threading mode and the sewing mode, thereby shifting the position of the notch 71a. Such an arrangement is capable of disabling or otherwise enabling the turning operation of a detection lever 73 described later, thereby controlling the operation of the detection lever 73 for a micro switch 32. That is to say, the differentiation ring 71 and an arm 73c of the detection lever 73 described later function as an operation limiting portion (71, 73c) that controls the operation of the detection lever 73 according to the position of the swinging main shaft fixing operating shaft 16.
It should be noted that, in the present embodiment, as described above, the main shaft fixing operating shaft 16, the switch limiting arm 19, the main shaft fixing operating arm 20, and the differentiation ring 71 form a swing lever portion arranged such that it can be swung in a predetermined range. Also, a part of the aforementioned components, or otherwise all the aforementioned components, may be integrated so as to form the swing lever portion as a single unit.
The unit base 55 is provided with a switch shaft 55a such that it extends toward the front side. It should be noted that the switch shaft 55a may be provided to the sewing machine main body or the like. An interlocking arm receiver 61 is inserted into the switch shaft 55a and is fixed to the switch shaft 55a by means of screws 61c. Furthermore, the switch interlocking arm 62 is inserted into the switch shaft 55a such that it can be rotated and such that it is positioned on the front side of the interlocking arm receiver 61.
Recesses 61a and 61b each recessed toward the back direction are formed in the interlocking arm receiver 61 such that they are arranged in the rotation direction.
The switch interlocking arm 62 has a boss portion 62a, arms 62b, 62c, and 62d, and a spherical protrusion 62e.
The boss portion 62a is configured in an approximately rod-shaped hollow structure. The switch shaft 55a is arranged such that it penetrates the hollow portion. A washer 63 and an E-shaped snap ring 66 are provided on the front side of the switch interlocking arm 62 such that the switch interlocking arm 62 is interposed between the interlocking arm receiver 61 and the E-shaped snap ring 66, thereby limiting the movement of the switch interlocking arm 62 in the axial direction.
The arm (slide member engaging portion) 62b is arranged such that it extends upward from the boss portion 62a. The arm 62b is arranged such that the right end portion of the tip thereof can be in contact with the pin 6g of the slide plate 6. When a threading switching knob 64 described later is turned in a clockwise direction as viewed from the front side, the switch interlocking arm 62 turns together with the threading switching knob 64 such that the arm 62b presses the pin 6g, thereby shifting the slide plate 6 toward the right side.
The arm (switch engaging portion) 62c is provided such that it extends from the upper side of the arm 62b toward the right side.
Also, the arm (switch engaging portion) 62d is provided such that it extends from the upper side of the arm 62b toward the right side.
The pin 19b of the switch limiting arm 19 is inserted into an approximately V-shaped space defined between the arms 62c and 62d. The pin 19b is engaged with the arm 62c or otherwise the arm 62d according to the direction in which the threading switching knob 64 is turned.
The spherical protrusion 62e is formed such that it protrudes backward from a portion formed such that it extends downward from the boss portion 62a. The spherical protrusion 62e is configured to be fitted to the recess 61a or otherwise 61b, thereby allowing the switch interlocking arm 62 to be temporarily held at a predetermined position after the switch interlocking arm 62 is turned.
A threading switching knob (switch operating portion) 64 is engaged with the boss portion 62a of the switch interlocking arm 62, and is fixed to the switch interlocking arm 62 by means of a screw 65. Thus, by operating the threading switching knob 64 so as to swing toward the left side or otherwise the right side (turn within a predetermined range), such an arrangement allows the switch interlocking arm 62 to swing (turn within a predetermined range) together with the threading switching knob 64 in the form of a single unit.
After the manufacturing of the sewing machine is completed, the aforementioned components except for the threading switching knob 64 are configured as an internal configuration within an internal space defined by a front cover 81 (see
A looper thread take-up guide 23 is arranged at the left end of the looper thread path C. Two round holes 23a and 23b are formed in the looper thread take-up guide 23 such that they correspond to the left side surface holes 7d and 7f formed in the looper pipe supporting plate 7.
The looper thread take-up guide 23 is fixedly mounted on the unshown sewing machine main body or otherwise the unit base 55 by means of screws 57.
The main shaft fixing outer shaft (first shaft) 24 fitted to the round hole 14b of the slide plate support 14 has a structure with a hollow interior. A fixing inner shaft spring (shaft spring) 25 and another main shaft fixing outer shaft (second shaft) 26 are inserted into the hollow portion of the main shaft fixing outer shaft 24. Thus, such an arrangement allows the main shaft fixing inner shaft 26 to be relatively shifted along the axial direction of the main shaft fixing outer shaft 24. The main shaft fixing inner shaft 26 is shifted toward the front side or otherwise the back side via a fixing inner shaft pin 27 described later according to the swinging of the main shaft fixing operating arm 20. Furthermore, the fixing inner shaft spring 25 applies a force such that the main shaft fixing outer shafts 24 and 26 move away from each other. Thus, the fixing inner shaft spring 25 functions as a force-applying member for maintaining the main shaft fixing outer shaft 24 at an intermediate position.
Furthermore, the fixing inner shaft pin (shaft pin) 27 is fixed at the front-side end of the main shaft fixing inner shaft 26 via a side surface long hole (engaging portion) 24a formed in the main shaft fixing outer shaft 24 such that it protrudes laterally. The fixing inner shaft pin 27 has a function for transferring the swinging of the main shaft fixing operating arm 20 to the main shaft fixing inner shaft 26. The fixing inner shaft pin 27 can be moved in the front-back direction within the range of the side surface long hole 24a that is formed in the main shaft fixing outer shaft 24. According to the movement of the fixing inner shaft pin 27, the main shaft fixing inner shaft 26 is moved within a range along the main shaft fixing outer shaft 24. The side surface long hole 24a also functions as an engagement portion that engages with the fixing inner shaft pin 27 and that receives a force so as to move the main shaft fixing outer shaft 24 toward a main shaft fixing plate 29 side.
The main shaft fixing plate 29 fixed to a main shaft 28 is arranged on the axial center line of the main shaft fixing outer shaft 24. A notch 29a is formed in the outer circumferential face of the main shaft fixing plate 29 at a predetermined phase (that corresponds to the threading phase) such that it can be fitted to one end 24d of the main shaft fixing outer shaft 24. When the main shaft fixing outer shaft 24 is shifted to the bottom position (engagement position), the aforementioned one end 24d of the main shaft fixing outer shaft 24 is engaged with the notch 29a, which sets the main shaft 28 to the threading phase.
Furthermore, the main shaft fixing outer shaft 24 has a small diameter portion 24b and a large diameter portion 24c that can respectively be engaged with the long hole portion 6f and wide hole portion 6e of the slide plate 6. By engaging the small diameter portion 24b with the long hole portion 6f, the slide plate 6 is maintained at the threading position. By engaging the large diameter portion 24c with the wide hole portion 6e, the slide plate 6 is maintained at the sewing position.
With the aforementioned configuration, by fitting the one end 24d of the main shaft fixing outer shaft 24 to the notch 29a of the main shaft fixing plate 29, the main shaft fixing outer shaft 24 is capable of setting the main shaft 28 to a predetermined phase. Furthermore, the other end of the main shaft fixing outer shaft 24 is fitted to the heteromorphic long hole 6h of the slide plate 6, which allows the slide plate 6 to be held at different positions, i.e., the threading position and the sewing position. Moreover, the main shaft fixing outer shaft 24 houses the fixing inner shaft spring 25, the main shaft fixing inner shaft 26, and the fixing inner shaft pin 27, which form a unit of the main shaft fixing outer shaft 24.
With the overlock sewing machine according to the present embodiment having the aforementioned configuration, the upper looper 1 holding the upper looper thread 58 and the lower looper 2 holding the lower looper thread 59 are driven such that they cross together with a needle thread (not shown) held by a needle so as to form stitching.
The looper thread path C is connected to the main shaft fixing mechanism D and the air flow path switching mechanism B. When the main shaft fixing outer shaft 24 is driven such that it passes through the sewing machine main body or the unit base 55 and is engaged with the notch 29a of the main shaft fixing plate 29 fixed to the main shaft 28, the looper thread path C transfers the corresponding looper thread to the upper looper 1 or otherwise the lower looper 2 selected by the looper selecting knob 45 by means of compressed air supplied via the tube 36. The upper looper thread discharge pipe 54a and the lower looper thread discharge pipe 54b arranged at the end of the air flow path switching mechanism B are respectively coupled with the upper end expanding portion 12b of the upper looper conducting pipe 12 and the upper end expanding portion 13b of the lower looper conducting pipe 13 each configured as an inlet pipe on the looper thread path C side, and the compressed air is supplied.
The phase at which the main shaft fixing outer shaft 24 meets the notch 29a of the main shaft fixing plate 29 is designed such that it matches a timing at which the upper looper receiving opening 1a and the lower looper receiving opening 2a of the looper portion A are aligned with the extended lines that extend in the horizontal direction from the respective slide pipes 4.
The switching between the threading mode and the sewing mode can be performed according to the switching of the state of the main shaft fixing outer shaft 24 between a state in which it is pressed and shifted toward the main shaft fixing plate 29 side such that it engages with the notch 29a and a state in which it is retracted toward the front side such that it disengages from the notch 29a. This setting can be made by swinging (turning in a predetermined range) the threading switching knob 64 and operating an unshown flywheel (which rotates in synchronization with the main shaft).
When the mode is to be set to the threading mode, the user turns the threading switching knob 64 in the counterclockwise direction, following which the user rotates the flywheel by hand. When the threading switching knob 64 is turned in the counterclockwise direction, the switch limiting arm 19 and the main shaft fixing operating arm 20 rotate in the clockwise direction as viewed from the right side face of the sewing machine. In this state, a force is applied to the main shaft fixing outer shaft 24 toward the back side (backward direction).
When the notch 29a of the main shaft fixing plate 29 matches the position of the main shaft fixing outer shaft 24 in the rotation of the flywheel, the main shaft fixing outer shaft 24 plunges into the notch 29a by means of a force applied by the main shaft fixing operating spring 21, thereby engaging the main shaft fixing outer shaft 24 with the notch 29a.
When the mode is set to the sewing mode, the user turns the threading switching knob 64 in the clockwise direction. This turns the switch limiting arm 19 and the main shaft fixing operating arm 20 in the counterclockwise direction as viewed from the right side face of the sewing machine. In this state, a force is applied to the main shaft fixing outer shaft 24 toward the front side. In this stage, the slide plate 6 is retracted toward the right side by means of the switch interlocking arm 62. Accordingly, the heteromorphic long hole 6h fitted to the small diameter portion 24b of the main shaft fixing outer shaft 24 slides laterally, and the small diameter portion 24b reaches the wide hole portion 6e. In this stage, the outer diameter of the main shaft fixing outer shaft 24 matches the diameter of the wide hole portion 6e, and accordingly, the main shaft fixing outer shaft 24 is pressed and shifted toward the front side. As a result, the main shaft fixing outer shaft 24 is disengaged from the notch 29a of the main shaft fixing plate 29. In this stage, the mode is switched to the sewing mode.
The safety mechanism E enables the driving of the motor only when a looper cover 83 described later is closed in the sewing mode. That is to say, the safety mechanism E disables the driving of the motor when the mode is set to the threading mode or when the looper cover 83 is open. Thus, the safety mechanism E allows the motor to be driven in only an appropriate condition.
The cover detection base 72 includes a fixing shaft 72a in the vicinity of its central portion, arms 72b and 72c configured such that the cover detection base 72 has a U shape; through holes 72d respectively formed in the arms 72b and 72c, and a spring hook hole 72e. The cover detection base 72 is fixed to the unit base 55 by means of screws 72f.
The detection lever 73 has a through hole 73a in its central portion. The detection lever 73 is rotatably fitted to the fixing shaft 72a of the cover detection base 72, and held by means of an E-shaped snap ring 74. That is to say, the detection lever 73 is arranged such that it can be swung with a rotational axis extending in a direction (front-back direction) that differs from the direction (horizontal direction) in which the rotational axis of the main shaft fixing operating shaft 16 extends. A detection lever spring 75 is fitted to a boss portion 73b of the detection lever 73 having the through hole 73a. The detection lever spring 75 applies a force to the detection lever 73 in a clockwise direction as viewed from the front side. That is to say, the detection lever spring 75 applies a force to the detection lever 73 toward an operation disable position (described later).
Furthermore, the detection lever 73 further includes an arm 73c extending in a direction that is orthogonal to the through hole 73a, an arm 73d extending from an intermediate portion of the arm 73c in parallel with the through hole 73a, an arm 73e extending in another direction that is orthogonal to the through hole 73a and that differs from the direction in which the arm 73c extends, and a protrusion 73f provided to the right side face of the intermediate portion of the arm 73c.
When the detection lever 73 is pressed by a cover detection shaft 76 described later, the detection lever 73 turns so as to shift the arm 73e to an operation enable position at which the arm 73e presses a micro switch 32 so as to enable the motor driving operation. When the cover detection shaft 76 stops pressing the detection lever 73, the detection lever 73 turns in a clockwise direction as viewed from the front side by means of a force applied by the detection lever spring 75. In this state, the arm 73e retracts to the operation disable position at which the arm 73e cannot press the micro switch 32, thereby disabling the motor driving operation.
The cover detection shaft 76 is slidably fitted to the through holes 72d of the cover detection base 72. Furthermore, a cover detection shaft spring 77 is fitted to the cover detection shaft 76 such that it is arranged between the through holes 72d. Furthermore, an E-shaped snap ring 78 is fitted to the right end of the cover detection shaft spring 77. With such an arrangement, the cover detection shaft 76 receives a force toward the right side at all times. That is to say, the cover detection shaft spring 77 applies a force so as to increase a distance between the cover detection shaft 76 and the detection lever 73.
The cover detection shaft 76 is arranged such that its spherical left end 76a faces the arm 73d of the detection lever 73. When the cover detection shaft 76 is moved toward the left side against the force applied by the cover detection shaft spring 77, the spherical left end 76a of the cover detection shaft 76 presses the arm 73d of the detection lever 73 toward the left side.
As described above, the cover detection shaft 76 is arranged such that it extends along a direction (horizontal direction) in which the rotational axis of the main shaft fixing operating shaft 16 extends. Furthermore, the cover detection shaft 76 is arranged such that it can be pressed in contact with the detection lever 73, so as to shift the detection lever 73 from the operation disable position to the operation enable position.
The micro switch 32 includes an operating protrusion 32a, and is fixed to an insulator base 79 by screws 32b. The micro switch 32 operates according to whether or not the arm 73e of the detection lever 73 is pressed in contact with the operating protrusion 32a. With the micro switch 32 according to the present embodiment, when the operating protrusion 32a is pressed and retracted (on state), this enables the motor driving operation. On the other hand, when the operating protrusion 32a of the micro switch 32 is not pressed, and accordingly, is in a protruding state (off state), this disables the motor driving operation.
The insulator 79 is formed of an insulating material, and is fixed to the cover detection base 72 by means of screws 79a. It should be noted that, in a case in which the micro switch 32 and its terminals are sufficiently insulated, such an insulator base 79 may be omitted.
The mechanism described above with reference to
When the threading switching knob 64 is turned in the clockwise direction (Y1) as viewed from the front side, the main shaft fixing operating shaft 16 turns in the counterclockwise direction as viewed from the right side via the pin 19b of the switch limiting arm 19. According to this operation, the differentiation ring 71 fixed to the end of the main shaft fixing operating shaft 16 also turns in the counterclockwise direction as viewed from the right side such that its notch 71a faces downward.
In this state, the detection lever 73 remains in a state in which its protrusion 73f is in contact with the left arm 72b of the cover detection base 72 by means of a force applied by the detection lever spring 75.
The cover detection shaft 76 is arranged such that its left end 76a faces the arm 73d of the detection lever 73. However, in this state in which the looper cover 83 is open, the right end 76b of the cover detection shaft 76 is not pressed. Thus, the cover detection shaft 76 remains on the right side.
In this state, the detection lever 73 continues to receive a force applied in the clockwise direction. Thus, the arm 73e of the detection lever 73 does not press the operating protrusion 32a of the micro switch 32. In this case, the micro switch 32 is turned off, thereby disabling the motor driving operation.
The front cover 81 is arranged on the front side of the overlock sewing machine. The lower portion of the front cover 81 covers the looper thread path C, the main shaft fixing mechanism D, and the safety mechanism E. A looper cover hinge portion 82 is arranged at the lower end of the front cover 81. The looper cover hinge portion 82 includes a hinge 82a, a hinge shaft 82b, a hinge spring 82c, an E-shaped snap ring 82d, a hinge notch 82e, and a hinge 82f.
The looper cover 83 is configured to cover a part of the looper portion A. The looper cover 83 is held by the hinge shaft 82b such that it can be turned and swung. Such an arrangement allows the user to open and close the looper cover 83 with respect to the front cover 81.
The hinge spring (looper cover spring) 82c is fitted to the hinge shaft 82b between the E-shaped snap ring 82d fixed to the hinge shaft 82b and the hinge 82a such that it stores spring energy. The hinge shaft 82b is slidably fitted to the hinges 82a and 82f such that it penetrates the hinges 82a and 82f. Both ends of the hinge shaft 82b are fixedly mounted on the looper cover 83. Accordingly, the hinge spring 82c applies a force to the looper cover 83 via the hinge shaft 82b toward the left side at all times. Furthermore, when the looper cover 83 is closed, the hinge spring 82c applies a force to the looper cover 83 so as to shift the cover detection shaft 76 against the force applied by the cover detection shaft spring 77 and the force applied by the detection lever spring 75, thereby shifting the detection lever 73 from the operation disable position to the operation enable position. It should be noted that the present invention is not restricted to such an arrangement in which the hinge spring 82c is fitted to a portion of the hinge shaft 82b. Various kinds of springs that can apply such a force to the looper cover 83 may be employed, examples of which include a leaf spring.
The looper cover 83 is provided with a rib 83b. When the looper cover 83 is open (in a state shown in
Furthermore, the looper cover 83 is provided with a right-side face protrusion (pressing portion) 83a. The right-side face protrusion 83a is configured to enter a window 81a formed in the front cover 81 when the looper cover 83 is closed.
When the looper cover 83 is closed after being open as shown in
In this stage, as indicated by the arrow in
After the right-side face protrusion 83a enters the window 81a of the front cover 81, the tip of the right-side face protrusion 83a presses the right end 76b of the cover detection shaft 76 housed in the internal space defined by the front cover 81 (see
When the right end 76b of the cover detection shaft 76 is pressed by the right-side face protrusion 83a of the looper cover 83, the cover detection shaft 76 is slid toward the left side against the force applied by the cover detection shaft spring 77, thereby pressing the arm 73d of the detection lever 73.
When the arm 73d is pressed by the cover detection shaft 76, the detection lever 73 turns in the counterclockwise direction as viewed from the front side, with the fixing shaft 72a of the cover detection base 72 as the center of rotation. With such an arrangement, the state of the detection lever 73 can be classified into two states, i.e., a turn enable state and a turn disable state, which are selected according to the standby position of the differentiation ring 71.
In the state shown in
Next, detailed description will be made regarding the operation of the safety mechanism E of the overlock sewing machine according to the present embodiment.
When the mode is to be set to the sewing mode, the threading switching knob 64 is turned in the clockwise direction. In this state, the arm 62c of the switch interlocking arm 62 presses the pin 19b of the switch limiting arm 19 downward, thereby turning the switch limiting arm 19 and the main shaft fixing operating arm 20 in the counterclockwise direction as viewed from the right side of the sewing machine.
Furthermore, the arm 62b of the switch interlocking arm 62 presses the pin 6g of the slide plate 6 toward the right side, thereby shifting the slide plate 6 toward the right side.
As a result, the wide hole portion 6e of the slide plate 6 is shifted such that its position matches that of the main shaft fixing outer shaft 24. In this state, the main shaft fixing outer shaft 24 receives a force toward the front side via the fixing inner shaft pin 27 according to the turning of the main shaft fixing operating arm 20. Accordingly, the main shaft fixing outer shaft 24 is pressed such that it is shifted toward the front side of the sewing machine. Thus, the main shaft fixing outer shaft 24 is disengaged from the notch 29a of the main shaft fixing plate 29, thereby enabling the rotation of the main shaft 28.
With the switch interlocking arm 62 that fixedly mounts the threading switching knob 64, when the spherical protrusion 62e formed at one end of the switch interlocking arm 62 matches the recess 61a of the interlocking arm receiver 61, the switch interlocking arm 62 stably holds the threading switching knob 64 at a position that corresponds to the sewing mode.
In the sewing mode, the slide plate 6 is located at its rightmost position. In this state, the slide plate 6 receives a force toward the left side applied by the plate shaft spring 10. However, the large-diameter portion of the main shaft fixing outer shaft 24 is fitted to the wide hole portion 6e of the slide plate 6. Thus, the slide plate 6 cannot be slid toward the left side. In addition, the slide pipes 4 are held at their rightmost positions according to this operation. That is to say, the slide pipes 4 move away in the rightward direction (p1 direction) from the respective fitting positions at which they are fitted to the upper looper receiving opening 1a and the lower looper receiving opening 2a, thereby setting the slide pipes 4 to the sewing mode.
In the states shown in
In these states, the looper cover 83 is closed, and accordingly, the right-side face protrusion 83a enters the inner space covered by the front cover 81 (Q1 direction), and presses the right end 76b of the cover detection shaft 76.
The cover detection shaft 76 thus pressed by the right-side face protrusion 83a is slid toward the left side such that its left end 76a presses the arm 73d of the detection lever 73. This turns the detection lever 73 in the counterclockwise direction (R1 direction) as viewed from the front side with the fixing shaft 72a of the cover detection base 72 as the center of rotation. As a result, the arm 73e presses the operating protrusion 32a of the micro switch 32. Thus, the micro switch 32 is turned on, thereby enabling the motor driving operation.
In these states, the threading switching knob 64 is turned in the counterclockwise direction. In this case, the pin 19b of the switch limiting arm 19 is pressed and moved upward by the arm 62d of the switch interlocking arm 62, and accordingly, the switch limiting arm 19 and the main shaft fixing operating arm 20 turn in the clockwise direction as viewed from the right side of the sewing machine. In this stage, the notch 29a of the main shaft fixing plate 29 does not reach the phase at which it is fitted to the main shaft fixing outer shaft 24. As a result, the main shaft fixing outer shaft 24 comes in contact with the outer circumferential face of the main shaft fixing plate 29. It should be noted that the main shaft fixing operating spring 21 applies a force to the main shaft fixing outer shaft 24 toward the axis of the main shaft fixing plate 29 at all times via the main shaft fixing operating arm 20 and the fixing inner shaft pin 27.
The slide plate 6 receives a force toward the left side applied by the supporting plate shaft spring 10. However, in this state, the wide hole portion 6e is fitted to the large-diameter portion of the main shaft fixing outer shaft 24. Thus, the slide plate 6 remains in a state in which it cannot be moved toward the left side. As a result, the slide plate 6 and the slide pipes 4 are held at their rightmost positions, as in the sewing mode.
When the looper cover 83 is open, the right-side face protrusion 83a of the looper cover 83 retracts toward the right side (Q2 direction). As a result, the cover detection shaft 76 is slid toward the right side according to the force applied by the cover detection shaft spring 77. When the cover detection shaft 76 is slid toward the right side, the detection lever 73 turns in the clockwise direction (R2 direction) as viewed from the front side according to the force applied by the detection lever spring 75. As a result, the arm 73e retracts from the position at which it presses the operating protrusion 32a of the micro switch 32. Thus, the micro switch 32 is turned off, thereby disabling the motor driving operation.
If the looper cover 83 is closed in this state, the right-side face protrusion 83a again enters the inner space covered by the front cover 81 such that it presses the cover detection shaft 76 toward the left side. However, as described above, the differentiation ring 71 prevents the arm 73c of the detection lever 73 from turning. Thus, the micro switch 32 is not turned on.
In this state, the tip of the main shaft fixing outer shaft 24 comes in contact with the main shaft fixing plate 29. Thus, the main shaft 28 must not be rotated with a high rotational speed in this state. As described above, the safety mechanism E according to the present embodiment prevents the rotation of the motor in this state.
When the flywheel (not shown) is manually rotated toward the front side in a state in which the threading switching knob 64 is turned in the counterclockwise direction as shown in
When the main shaft fixing outer shaft 24 is shifted toward the back side, the position of the small-diameter portion 24b of the main shaft fixing outer shaft 24 matches that of the long hole portion 6f of the slide plate 6. Thus, the slide plate 6 is shifted toward the left side according to the force applied by the supporting plate shaft spring 10. According to this operation, the two slide pipes 4 are moved toward the left side (P3 direction) such that the left ends of the respective slide pipes 4 penetrate the round holes 23a and 23b, and penetrate the upper looper thread hook 3a and the lower looper thread hook 3b of the looper thread take-up 3. As a result, the two slide pipes 4 respectively reach and are respectively fitted to the upper looper receiving opening 1a and the lower looper receiving opening 2a.
With the switch interlocking arm 62 that fixedly mounts the threading switching knob 64, when the spherical protrusion 62e formed at one end of the switch interlocking arm 62 matches the recess 61b of the interlocking arm receiver 61, the switch interlocking arm 62 stably holds the threading switching knob 64 at a position that corresponds to the threading mode.
In the states shown in
When the looper cover 83 is opened or closed, the operation of the safety mechanism E in the state shown in
As described above, in the present embodiment, the differentiation ring 71 is further provided, and a part of a typical cover open/closed detection configuration is modified (specifically, the arm 73c is provided to the detection lever 73, and is arranged such that it faces the differentiation ring 71). Such an arrangement provides an overlock sewing machine having a simple configuration that requires only a single micro switch 32 to detect whether or not the mode is switched between the threading mode and the sewing mode, and to detect whether or not the looper cover is open or closed.
Thus, there is no need to increase the number of such micro switches. Furthermore, such an arrangement requires only a small increase in the number of components for the safety mechanism. Thus, such an arrangement provides an overlock sewing machine having a simple configuration and a compact size in a simple manner while securing high safety. Furthermore, such a simple configuration provides the safety mechanism with improved reliability.
It should be noted that the present invention is not restricted by the embodiments described above.
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| 2015-12773 | Jan 2015 | JP | national |
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