The present invention relates to overpressure relief roof panels.
It is known to provide enclosures such as rooms or buildings with wall or roof mounted venting arrangements that are designed to open in response to a predetermined overpressure between the inside and the outside of the enclosure such as may be generated suddenly in the event of an explosion within the enclosure.
Such arrangements are commonly used in environments where inflammable or explosive materials are handled, for instance pump rooms in the oil and gas industry.
WO89/11007 describes a pressure relief panel arrangement for use in walls in which a panel member is fixed on a first face along a centre line to a support beam provided as a middle cross-piece in a support frame. Each edge of the panel running parallel to said support beam is trapped in such a way that it can slide free if the panel is outwardly deformed under the influence of an overpressure. Centrally between the edges and the centre line, the panel is retained on its opposite face to each of a pair of further support beams by frangible connections so that in the event of an explosion, the frangible connections give way and on each side of the central support beam the panel bends out, pulling its edges free. Further deformation brings the freed edges together leaving a large aperture open for the escape of explosion gases. However, such an arrangement is not designed to be put in place in a roof and would be unlikely to be sufficiently weatherproof as the panel edges would be at the lowest point and would become submerged in water in the event of rain. The central fixing of the panel would also be at a low level and would not be possible to water proof. Furthermore, the bowed shape of the panels would produce a structure that would be difficult and probably unsafe to walk on. Snow would be difficult to shift from the roof panel and would be likely to interfere with its opening at a desired design pressure.
GB2278376 discloses a pressure relief device for a roof or a wall in which flat steel plates are pivoted at one edge and are able to rise outwardly at their opposite edge to relieve pressure from below. However, the arrangement described would not be practical from a weatherproofing point of view.
The present invention now provides an explosion relief panel suitable for use as a wall or roof panel and comprising, when oriented as a roof panel, a raised longitudinally extending edge portion which is raised above a respective adjacent longitudinally extending drain portion of the panel and which has a second raised longitudinally extending portion which is raised above a respective adjacent longitudinally extending drain portion lying between said second raised portion and said edge portion, the said second raised portion being fixed to a first support member and the said edge portion being mounted to a second support member in a manner such as to be released therefrom in response to an overpressure applied beneath the roof panel to allow the edge of the roof panel to be deflected upwardly to release said overpressure whilst the second portion of the roof panel remains fixed to said first support member. The first and second support members may extend longitudinally beneath the panel.
Optionally, said second raised portion of the panel is also an edge portion. Alternatively it is within the width of the panel and the second edge of the panel may be similar to said first edge so that at the second edge of the panel also there is a raised longitudinally extending portion, with a lower lying drain portion lying between the second edge portion and said second raised portion. The second raised portion may lie symmetrically between the two edges.
Optionally, said edge portion is mounted to the second support member in a manner such as to be released therefrom in response to an overpressure applied beneath the roof panel to allow the edge of the roof panel to be deflected upwardly to release said overpressure by said edge being trapped in an edge facing slot of a fixing to said second support member, such that upward bowing of the panel to shorten the span thereof pulls the edge free from the slot. Where as described above the second raised portion is not at the opposite edge, the second edge of the panel may be similarly secured to be releasable under such overpressure.
Said respective longitudinally extending drain portions may be unitary with one another or alternatively, they may be separated, for instance by a longitudinally running raised corrugation or more than one such corrugation, the corrugations then being separated by lower lying drain portions.
Such a raised corrugation may be fixed to transversely running panel support members by fixings designed to release in response to a sufficient overpressure beneath the panel.
Optionally, said longitudinally running raised corrugation is covered by a reinforcing strip having a top wall covering the top of said corrugation and side walls extending down over side walls of the corrugation and serving to prevent widening of the panel by spreading of the corrugation walls responsive to overpressure below said panel and to provide increased resistance to external loads.
Preferably, those portions of the panels that lie between the raised edges and any such raised corrugation are flat, providing no obstacle to the laying of boards upon which personnel can walk for maintaining the roof.
Preferably, the panels are not under lateral compression which would oppose inward movement of the said edge portion of the panel.
The first support member and the second support member may be longitudinally extending parts of a pre-formed roof support framework, which may include further longitudinally and or transversely running support members. The panel and other similar panels may then be fixed in place as required to provide explosion relief characteristics to the roof.
However, the panels and the required support members may be provided as prefabricated cassettes for installation in a roof and accordingly, in a second aspect, the invention provides an explosion relief cassette suitable for installation in a wall or roof framework, said cassette comprising an explosion relief panel having, when oriented as a roof panel, a raised longitudinally extending edge portion which is raised above a respective adjacent longitudinally extending drain portion of the panel and which has a second raised longitudinally extending portion which is raised above a respective adjacent longitudinally extending drain portion lying between said second raised portion and said edge portion, said cassette further comprising a first longitudinally extending support member to which is fixed the said second raised portion of the panel and a second longitudinally extending support member to which is mounted the said edge portion of the panel in a manner such as to be released from said second support member in response to an overpressure applied beneath the roof panel to allow the edge of the roof panel to be deflected upwardly to release said overpressure whilst the second portion of the roof panel remains fixed to said first support member.
In such a cassette said explosion relief panel may be an explosion relief panel having any of the optional characteristics described above.
In a further aspect, the invention includes a building comprising a roof or a wall which incorporates one or more explosion relief panels or explosion relief cassettes as described herein.
The building may comprise cross-wise running support members over which said explosion relief panel or panels span and to which said panels are held by fixings applied from the outside of said panels. The support members may be purlins which are supported on portal frames.
It will be appreciated that although the panels of the invention are designed primarily for use in roofs, they are also useable in walls.
The invention will be further described and illustrated with reference to the accompanying drawings, in which:
In an illustrative embodiment, the invention takes the form of a roof panel cassette which can be installed adjacent others of its kind to fill apertures in a framework of roof support members.
Examples of such cassettes suitable for the roof of a building or other type of enclosure are shown in
The roof framework includes a ridge beam 16 extending between first and second gable ends 18 and 20, with three sets of three cassettes on each pitched face of the roof. Between each set of three cassettes, roof trusses 30 extend sloping down from the ridge beam 16 to the building side walls 22. There is a row of cassettes on each slope of the roof and the middles of the cassettes are supported on transverse beams 24 running parallel to the ridge beam. Of course, more than one row of cassettes could be provided, suitable arrangements being made to waterproof the zone where upper and lower rows of cassettes meet.
For the building shown in
A cassette 10 comprises a 1.8 m×8.3 m steel framework (
Each frame is a welded or bolted assembly (or part welded/bolted). Frames are designed to withstand wind and snow loads and loads from personnel who might be maintaining the panels. They are also designed for the short-term dynamic forces applied to them just prior to and during panel opening in explosion and, if applicable, explosion pressures applied to the outside as may result from a vented explosion in an adjacent similar building.
The panels are configured as two lightweight leaves 32, 34 continuous along the length of the cassette (see
As seen in the profile view of
Installation is simply a question of lifting the cassettes onto the roof beams and fixing them down with bolts at the eaves at the ridge beam and at an intermediate beam 24 parallel to the ridge (see
It should be borne in mind that although particularly suitable for use as roof panels, the proposed cassette concept can also be applied for use as vertical or near vertical cassettes in walls in a building or other enclosure (historically the most common site for explosion relief provision). Furthermore the form of construction could be modified so that the cassette frame is replaced by a purpose-designed building frame erected in situ with the relief panels or leaves delivered to and installed in the part-completed building.
The illustrated panel is stiffened longitudinally by a corrugation 56 near the middle (see
The outer edge 52 is retained in a slot 58 (
In order to limit deflection of the leaves due to wind forces applied to the panel (in normal operation) the longitudinal corrugation 56 is clipped to each cross member 48, 50 and to a flange on the end profile 43 or 44.
The clips are sized to hold the panel securely and permanently against the frame in normal operating situations (e.g. storm wind loads) but to deform at a suitably low load during an internal explosion so as to be released from their attachment to the transverse members of the frame. During an explosion within the building, controlled release pressure (e.g. 30 to 50 hPa) is assured by bending of the internal fixing clips (see
Each
A first design for a clip fitted under the corrugation 56 and designed to release under explosion pressure is shown in
In the alternative arrangement seen in
Each leaf of the relief panel itself has a certain bending stiffness and the deformation of the clip (several mm at the moment of release) increases the resistance of the leaf to internal pressure at this time so that this resistance is added to that provided by the clip. After release from the clip the leaf bows and bulges out with resistance to internal pressure building due to transverse bending stiffness of the leaf. At some level of deflection the span shortening of the panel (due to its transverse curvature) reaches a level such that the outer edge 52 of the panel slips out of the retaining slot 58 (
The swing motion of the leaf stops abruptly when the one leaf meets the other leaf in the fully open position (see
Under explosion loading from inside there are three peaks of pressure resistance: the first when the clip releases, the second when the leaf is released from the retaining slot along its outer edges, and the third when the panel bends about its hinging line. The effective release pressure for the vent panel is the highest of these three resistances and is a key parameter when calculating the effectiveness of the venting process. The mass of the panel and the leaf width are also critical parameters to venting efficiency.
During the bulging phase of the leaf it is important that the corrugations do not flatten out due to excessive sliding resistance at the outer edge slots where the seals are. This would widen the panel leaf, meaning that more bulging deflection would be required to release the panel from the edge slots and could increase the release pressure at this phase of panel opening. To combat this a pressed trapezoidal profile 62 (
Weathertightness is assured by making all attachments through the leaves and edge connections at the top of corrugations to allow free drainage of rainwater down the panels. This will be a reliable method of preventing leakage providing the panels are kept clean. The long edges of the panels are fitted with elastomeric and/or mastic seals.
The bottom short edge is a free edge from which water can drop into a gutter and seals pressed up against the underside of the profiled leaf would prevent wind-blown rain from coming up under the eaves. This supplementary seal can be changed in service without affecting venting performance during maintenance.
Similarly at the ridge of the roof a shaped and pressed metal capping profile is used and for wind driven rain that passes the lower edge of this the seal beneath the panel provides an additional weathertightness and water that passes the ridge profile can be collected in a space 66 below the capping profile 64 and drained away. The capping profile is weak and flexible enough not to affect panel relief pressure significantly.
The cassettes would be designed for snow loads (where applicable) and consideration would have to be given to the mass and frequency of snow loading on the panels in respect of its impact on venting efficiency. To combat this trace heating could be provided beneath the panel leaf at the top of the insulation. It may not be necessary to melt all the snow on the panel as it is quite possible that such heating could lead to the snow melting at its underside, with the upper layers of snow insulating the lower layers from the cold, with the result that the whole snow layer could slide off the surface of the roof.
Occasionally there is a requirement to design explosion relief panels for resistance to external explosion. By placing the relief panels on the roof (rather than the walls) of a building explosion impulses arriving from other nearby buildings or areas in which an explosion can occur will not be reflected due to too low an angle of incidence relative to the surface of the relief cassette for the arriving blast wave. Compared to vertical panels this will typically halve the peak dynamic pressure applied to the cassette in a given explosion scenario (reflection factor typically 2 to 2.5). It would also avoid the pressure augment that a Mach Stem might otherwise cause when angles of incidence are around 45 deg relative to the panel.
If one building is protected by roof-mounted relief panels then the incident over-pressures caused on adjacent buildings will normally be less because the explosion is not being vented in a direction towards adjacent buildings but upwards instead: this could lead to a further reduction in building to building blast effects.
Backing up the explosion relief panels by strong internal framing can ensure that the first positive phase of the explosion impulse is resisted and this may be sufficient even if the panel bounces open on the rebound when the roof structure is set into dynamic motion by the applied shock. If the vent pressure set for the panels is less than the rebound load the panels will open.
Resistance to Poison Gas from Other Buildings or External Fires, Following an Explosion in an Adjacent Building
In some circumstances avoidance of rebound opening in response to high external explosion overpressures can be a requirement, for instance if there is a risk of leakage of poison gas consequent upon explosion in a nearby similar building or plot where hazardous materials are being processed.
This embodiment lends itself to easy installation on a building which has been constructed to the extent that a roof area has already been defined by structural members that have been assembled in place to which it is desired to fix roof panels having explosion pressure relief character. The roof structural members may comprise a member extending longitudinally at a highest edge of a roof face, for instance at a ridge of a gable ended roof (e.g. a ridge girder) and a member extending longitudinally at the lowest edge of the roof face (e.g. an eaves girder), and may also comprise purlins running parallel to said longitudinal members. All of these may be supported on portal end frames and optionally intermediate portal frames also.
The roof shown in
Roof panels 101 made up of mirror image right and left hand halves 100 and 102 are arranged side by side and joined by longitudinal edges as described below. The panels are supported at a lower end by the eaves girder 132 and at an upper end by a purlin 124. A shorter second panel made up of halves 100′ and 102′ extends from that purlin 124 up to the roof girder 116 and form a lap joint with panel 101 (100 and 102) as further described below.
The profile of the panel 101 and of the shorter version thereof is seen in
The central corrugation 154 is supported underneath by a trapezoidal profile member or cap member 161 and is reinforced from above by a second trapezoidal profile member 162. The flanges and trapezoidal profiles are secured by self-drilling, self-tapping screws 153.
As seen in
In assembling the roof, the lower top hat profiles are fixed to the purlins and the panels and the upper top hat profiles can then be fixed to them.
Generally, the profiles 161, 162, 190, and 192 could be replaced by short lengths rather than running essentially the length of the panel, although this is not preferred for the profile 162.
To cooperate with each corrugation 156, brackets 200 are bolted to purlins 124 using fixing holes in the plate. Bracket 200 carries a transversely extending flange 202 at its lower end having a rectangular slot 204 in which is received a middle part of a hanger shaped ductile steel, spring steel, plastics, or aluminium clip 206 having an internally threaded central boss 208. Clip 206 is just too long to pass through the slot without bending. At its upper end, the bracket has a transversely extending top plate 210 which fits within the corrugation 156. A long bolt 212 passes through an aperture in a trapezoidal section cap 214, then through an aperture in the top of the corrugation 156 to engage in the boss 208 of the clip 206.
In assembly, the cap 214 and the bolt 212 can be fitted once the panels are in place, and the length of the fixing bolt makes it easy to adjust for any misalignment between the fixing hole in the profile 156 and the bracket 200.
The plate 210 provides support for the roof panel against external pressure, arising for instance from an external explosion and against mild negative pressure which might result from wind action.
In the event of an explosion below the roof, the edges 152 of the panels pull out from the spaces between the upper and lower top hat profiles as the bending of the panels upwards shortens their span, so that the panels move to the position shown dotted in
As shown in
In
Item 215 is a transverse member which links and stabilises the bottom flange of the purlins against lateral buckling when the panels are open and the explosion gas products are blowing out from below causing forces on the purlins and open panels. These also provide support for light fittings etc.
In this specification, unless expressly otherwise indicated, the word ‘or’ is used in the sense of an operator that returns a true value when either or both of the stated conditions is met, as opposed to the operator ‘exclusive or’ which requires that only one of the conditions is met. The word ‘comprising’ is used in the sense of ‘including’ rather than in to mean ‘consisting of’. All prior teachings acknowledged above are hereby incorporated by reference. No acknowledgement of any prior published document herein should be taken to be an admission or representation that the teaching thereof was common general knowledge in Australia or elsewhere at the date hereof.
Number | Date | Country | Kind |
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1008071.1 | May 2010 | GB | national |
Filing Document | Filing Date | Country | Kind | 371c Date |
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PCT/EP11/57807 | 5/13/2011 | WO | 00 | 6/4/2013 |