Referring now to the drawings wherein like reference numerals are used to identify identical components in the various views,
Engine 12 provides a driving torque and is conventional in the art. Engine 12 may comprise an internal combustion engine and includes a crankshaft 20 extending therefrom along a rotational axis 22. Crankshaft 20 supports clutch 18 and a pulley 24.
Device 14 may assume a wide variety of forms and perform a wide variety of functions depending on the application of assembly 10. In the illustrated embodiment, device 14 comprises an air pump for use in supplying pressurized air to various vehicular systems (e.g., brakes). Device 14 may alternatively comprise, for example only, various fluid pumps, fans, an alternator, or a vehicle air conditioning unit.
Clutch 16 selectively transmits torque from engine 12 to accessory device 14. Clutch 16 is conventional in the art and may comprise an electromagnetic clutch. Clutch 16 includes two pulleys 26, 28 that are coupled to overrunning clutch 18 and pulley 24, respectively, through belts 30, 32. Upon engagement of clutch 16, pulleys 26, 28 (which may function as a rotor and an armature) are brought into engagement for rotation together. In this manner, torque is transmitted from engine 12 through pulley 24 and belt 32 such that accessory device 14 is driven at the same speed as crankshaft 20. Overrunning clutch 18 freewheels during engagement of clutch 16 as discussed in greater detail hereinbelow. Upon disengagement of clutch 16, pulleys 26, 28 disengage from one another and torque is transmitted from engine 12 through clutch 18 and belt 30. In this manner, accessory device 14 may be driven at a lower speed to reduce power consumption.
Overrunning clutch 18 is provided to selectively transmit torque from a torque transmitting device, such as engine 12, to a torque receiving device, such as accessory device 14. In power transmission assembly 10, clutch 18 is provided to allow accessory devices to operate at a reduced speed. Referring to
Hub 34 is mounted on crankshaft 20 and is configured to transfer torque to race 42 through rollers 44. Hub 34 is disposed about, and may be centered on, axis 22. Hub 34 has an annular radially outwardly projecting flange 52 intermediate the axial ends 54, 56 of hub 34. Flange 52 defines shoulders against which bearings 38, 40 are disposed. Flange 52 also creates a stepped outer diameter that defines an inner raceway 58 and first and second inner bearing surfaces 60, 62 on either side of raceway 58. The outer diameter of hub 34 at bearing surface 60 is less than the outer diameter of hub 34 at bearing surface 62. Hub 34 tapers towards end 54 and has a substantially conical shape proximate end 54. Hub 34 may include a plurality of circumferentially spaced recesses 64 proximate end 54 for use in removing clutch 18. Recesses 64 may be spaced equidistant from one another. Hub 34 defines a stepped diameter bore 66 configured to receive crankshaft 20. The smaller diameter portion of bore 66 is configured to received a threaded portion of crankshaft 20.
Pulley 36 is provided to transmit torque from outer race 42 to device 14 through belt 30 and pulley 26. Pulley 36 is supported on hub 34 by bearings 38, 40. Pulley 36 defines a plurality of grooves 68 in a radially outer surface configured to grip belt 30. Pulley 36 has a stepped inner diameter that defines a radially inner surface 70 radially spaced from inner raceway 58 and outer bearing surfaces 72, 74 disposed on either side of surface 70 and radially spaced from inner bearing surfaces 60, 62, respectively, of hub 34. The diameter of pulley 36 at surfaces 70, 74 is equal. The diameter of pulley 36 at bearing surface 72, however, is less than the diameter at surfaces 70, 74 and is about equal to the diameter of hub 34 at raceway 58.
Bearings 38, 40 are provided to allow relative rotation of pulley 36 and hub 34 in an overrunning condition. Bearings 38, 40 are conventional in the art and may comprise roller bearings. Bearing 38 is disposed between bearing surfaces 60, 72 while bearing 40 is disposed between bearing surfaces 62, 74.
Outer race 42 transfers torque from rollers 44 to pulley 36. Race 42 is disposed between surface 70 of pulley 36 and raceway 58 of hub 34 and includes a radially inner surface 76 opposing inner raceway 58. Referring to
Rollers 44 are provided to selectively transmit torque between hub 34 and race 42. Rollers 44 are conventional in the art and may be made from conventional metals and metal alloys. Rollers 44 may be circular in cross-section. Rollers 44 are not retained by a cage and clutch 18 is therefore a loose roller clutch. The use of rollers 44 rather than sprags and the loose configuration of rollers 44 rather than using a cage helps to limit the impact of lubricant breakdown and torsional vibration from engine 12 on clutch 18. Rollers 44 remain engaged with both inner raceway 58 and cam surfaces 78 as long as pulley 36 is rotating at the same speed, and in the same direction as hub 34. If pulley 36 begins to rotate at a higher speed than hub 34 or in a different direction, rollers 44 become disengaged from inner raceway 58 and race 42 and pulley 36 are able to freewheel relative to hub 34.
Springs 46 bias rollers 44 into engagement with cam surfaces 78. Springs 46 are conventional in the art and may comprise wave springs or other conventional springs. Springs 46 are inserted in the open space between the inner raceway 58 and cam surfaces 78 and centrifugal forces prevent springs 46 from contacting hub 34. In accordance with one aspect of the present invention, springs 46 act directly on rollers 44 as opposed to driving rollers 44 with spring energized plungers or a cage or other actuating members. This structure permits clutch 18 to better withstand the breakdown of lubricants such as grease and the potential impact of the grease on spring force thereby reducing the possibilities clutch 18 will seize or fail.
Seals 48, 50 are provided to retain lubricant within clutch 18 while reducing the possible frictional impact of the seals. Seals 48 also serves to inhibit lubricant flow between bearing 40 and the working surfaces of clutch 18 (i.e., raceway 58, cam surfaces 78 and rollers 40) to prevent cross-contamination. Seals 48, 50 may comprise labyrinth seals having a tortured flow path formed therein that limits the ability of fluid to escape while limiting the need for direct contact by seals 48, 50 with moving components of clutch 18. Seal 48 is disposed axially between rollers 44 and bearing 40 and also prevents rollers 44 (which again are loose rollers unrestrained by a cage) from contacting and sticking to bearing 40. Seal 50 is disposed on an opposite side of bearing 40 from seal 48. Seals 48, 50 may be made from metal or metal alloys such as steel and may be coated with an anti-friction coating such as manganese phosphate (which also acts as a rust inhibitor).
An overrunning clutch in accordance with the present invention represents a significant improvement relative to conventional clutches. The inventive clutch 18 facilitates the use of grease lubrication in the clutch through improved lubricant retention and the use of an energizing mechanism (in the form of a loose roller mechanism and constant grip angles) that better withstands degradation of the lubricant.
Referring now to
Hub 102 is mounted on crankshaft 20 and is configured to transfer torque to outer races 110 through rollers 112. Hub 102 is disposed about, and may be centered on, axis 22. Hub 102 has an annular radially outwardly projecting flange 134 intermediate the axial ends 136, 138 of hub 102. Flange 134 defines shoulders against which bearings 106, 108 are disposed. Flange 134 also creates a stepped outer diameter that defines an inner raceway 140 and first and second inner bearing surfaces 142, 144 on either side of raceway 140. The outer diameter of hub 102 at bearing surface 142 is less than the outer diameter of hub 102 at bearing surface 144. Hub 102 tapers towards end 136 and includes portions 146, 148 with varying outer diameters that define a shoulder. Portion 146 is sized to receive hub 126. Referring to
Pulley 104 is provided to transmit torque from outer races 110 to device 14 through belt 30 and pulley 26. Pulley 104 is supported on hub 102 by bearings 106, 108. Pulley 104 defines a plurality of grooves 158 in a radially outer surface configured to grip belt 30. Pulley 104 has a stepped inner diameter that defines a radially inner surface 160 radially spaced from inner raceway 140 and outer bearing surfaces 162, 164 disposed on either side of surface 160 and radially spaced from inner bearing surfaces 142, 144, respectively, of hub 102. The diameter of pulley 104 at surfaces 160, 164 is equal. The diameter of pulley 104 at bearing surface 162, however, is less than the diameter at surfaces 160, 164 and is about equal to the diameter of hub 102 at raceway 140. Pulley 104 defines a radially inwardly extending flange 166 at one axial end that extends around one axial end of bearing 106 and tapers complementary to the taper of hub 102. Flange 166 defines a groove 168 configured to receive a portion of hub 126. Groove 168 may be a circular groove.
Bearings 106, 108 are provided to allow relative rotation of pulley 104 and hub 102 in an overrunning condition. Bearings 106, 108 are conventional in the art and may comprise roller bearings. Bearing 106 is disposed between bearing surfaces 142, 162 while bearing 108 is disposed between bearing surfaces 144, 164 and is supported by bearing carrier 118.
Outer races 110 transfer torque from rollers 112 to pulley 104. Races 110 are disposed between surface 160 of pulley 104 and raceway 140 of hub 102 and include radially inner surfaces 170 opposing inner raceway 140. Referring to
Rollers 112 are provided to selectively transmit torque between hub 102 and races 110. Rollers 112 are conventional in the art and may be made from conventional metals and metal alloys. Rollers 112 may be circular in cross-section. Rollers 112 are not retained by a cage and clutch 100 is therefore a loose roller clutch. The use of rollers 112 rather than sprags and the loose configuration of rollers 112 rather than using a cage helps to limit the impact of lubricant breakdown and torsional vibration from engine 12 on clutch 100. Rollers 112 remain engaged with both inner raceway 140 and cam surfaces 172 as long as pulley 104 is rotating at the same speed, and in the same direction as hub 102. If pulley 104 begins to rotate at a higher speed than hub 102 or in a different direction, rollers 112 become disengaged from inner raceway 140 and races 110 and pulley 104 are able to freewheel relative to hub 102.
Springs 114 bias rollers 112 into engagement with cam surfaces 172. Springs 114 may comprise wave springs or other conventional springs. Springs 114 are inserted in the open space between the inner raceway 140 and cam surfaces 172 and centrifugal forces prevent springs 114 from contacting hub 102. In accordance with one aspect of the present invention, springs 114 act directly on rollers 112 as opposed to driving rollers 112 with spring energized plungers or a cage or other actuating members. This structure permits clutch 100 to better withstand the breakdown of lubricants such as grease and the potential impact of the grease on spring force thereby reducing the possibilities clutch 100 will seize or fail.
In accordance with one aspect of the present invention, rollers 112 are formed having a relatively low mass m and springs 114 are formed to have a relatively high spring constant k. As a result, the natural frequency n of the combined roller 112 and spring 114 system is relatively high in accordance with the following formula:
The rollers 112 and springs 114 are selected to provide a natural frequency responsive to the characteristics of the operating environment, but preferably define a natural frequency of at least 300 Hz. In one preferred embodiment in which clutch 100 is used in the environment shown in
Spring retainers 116 are provided to limit movement of springs 114, to allow for adjustment of spring deflection in view of size/tolerance variations in the size of the pockets formed by cam surfaces 172, and to protect springs 114 from potential damage from rollers 112. Spring retainers 116 facilitate the use of stiffer springs 114 by enabling variation in spring deflection and by retaining springs 114 in position. Retainers 116 also protect springs 114 from damage due periodic popping of rollers 112. Referring to
Bearing carrier 118 supports bearing 108 between hub 102 and pulley 104. Bearing carrier 118 is also provided to act as a seal to retain lubricant within clutch 100 while reducing the possible frictional impact of the seal and further serves to inhibit lubricant flow between bearing 108 and the working surfaces of clutch 100 (i.e., raceway 140, cam surfaces 172 and rollers 112) to prevent cross-contamination. Carrier 118 includes a radially inwardly extending flange that is disposed axially between rollers 112 and bearing 108 and axially between at least a portion of flange 134 of hub 102 and bearing 108. Carrier 118 also prevents rollers 112 (which again are loose rollers unrestrained by a cage) from contacting and sticking to bearing 108. Carrier 118 may be made from metal or metal alloys such as steel and may be coated with an anti-friction coating such as manganese phosphate (which also acts as a rust inhibitor).
End cap 120 provides structural support and positions components of clutch 100. End cap 102 may be annular in construction. End cap 120 defines a stepped diameter inner bore, forming a shoulder designed to engage a corresponding shoulder of the outer race of bearing 108. End cap 102 may be fastened to pulley 104 using conventional fasteners 182 such as screws, bolts or pins.
Springs 122 and plungers 124 are provided to apply a preload to bearing 106. Spring 122 and plungers 124 may be disposed circumferentially within recesses 184 formed in hub 102. Springs 122 may comprise Belleville washers. Springs 112 urge plungers 124 into engagement with, and apply a force to, an inner race of bearing 106 to preload bearing 106.
Hub 126 is provided to selectively lock hub 102 and pulley 104 to allow torque to be conveyed to pulley 104 (and accessory devices 14) in the event of clutch failure. Hub 126 is disposed about axis 22 and portion 146 of hub 102. The radially outer surface of hub 126 is conically shaped and terminates in a flange 186 that is configured to be received within groove 168 of pulley 104. Flange 186 is circular and is wedge shaped in cross-section such that flange 186 frictionally engages the surfaces of pulley 104 forming groove 168 when hub 126 is moved closer to pulley 104 to thereby lock hub 102 and pulley 104 together. Referring to
Pins 128 are provided to rotatably couple hubs 102, 126. Pins 128 may be made from conventional metals or plastics and are received in aligned bores 152, 188 in hubs 102, 126.
Set screws 130 are provided to set the axial position of hub 126 relative to pulley 104 and thereby prevent or allow locking of hub 102 and pulley 104. Screws 130 extend through apertures 190 in hub 126 and engage surface 154 of portion 148 of hub 102 thereby urging hub 126 away from pulley 104 (to the left in
Fasteners 132 are provided to bring hub 126 into engagement with pulley 104 when it is desired to lock pulley 104 to hub 102. Fasteners 132 are conventional in the art and may comprise screws, bolts or other fasteners. Fasteners 132 extend through apertures 192, 150 in hubs 126, 102.
A clutch in accordance with the present invention represents a significant improvement as compared to conventional clutches. The inventive clutch facilitates the use of grease lubrication in the clutch through improved lubricant retention and the use of an energizing mechanism (in the form of a loose roller mechanism) that better withstands degradation of the lubricant. An overrunning clutch in accordance with the present invention also allows use overrunning clutches in high speed and/or high torque applications without requiring the clutch to be designed for excess torque capacity thereby enabling the use of smaller, lighter, and less expensive clutches.
While the invention has been shown and described with reference to one or more particular embodiments thereof, it will be understood by those of skill in the art that various changes and modifications can be made without departing from the spirit and scope of the invention.
This application claims priority to and is a continuation-in-part of U.S. patent application Ser. No. 11/419,383 filed May 19, 2006, the entire disclosure of which is incorporated herein by reference.
Number | Date | Country | |
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Parent | 11419383 | May 2006 | US |
Child | 11750733 | US |