Patent Application
20200035792
The present invention relates to an oxide semiconductor and a semiconductor device that consist of a composite oxide containing Sn, more particularly, an oxide semiconductor capable of realizing p-type semiconductor characteristics.
Conventionally, a transparent semiconductor material having high transparency in a visible light region and exhibiting high electrical conductivity is known as an oxide composite, and is widely used for a transparent electrode etc. For example, In2O3, ZnO, and SnO2, and Sn-added In2O3, Al-added ZnO, Ga-added ZnO, Sb-added SnO2, and F-added SnO2, etc. obtained by adding an impurity to these base materials are known as transparent semiconductors, but those are n-type semiconductors in which all electrons become charge carriers. Meanwhile, semiconductors include p-type semiconductors in which holes are used as charge carriers. If the n-type and p-type semiconductors that are transparent in the visible light region are arranged in numbers etc., formation of a pn junction due to them makes it possible to produce diodes, transistors, and solar cells, etc. that are transparent in the visible light region.
Cu2O and NiO, etc. have been already known as p-type semiconductors, but are not transparent because they have light absorption in the visible light region and strong coloring. Since 1990, research and development of transparent p-type semiconductors have been promoted, and some new transparent p-type semiconductors have been reported. For example, reported have been: an oxide composite represented by a chemical formula of ABO2 having a delafossite structure (A=at least one kind of Cu or Ag, B=at least one kind of Al, Ga, In, Sc, Y, Cr, Rh or La); an oxychalcogenide compound represented by a chemical formula of LnCuOCh (Ln=at least one kind of lanthanoid element or Y, Ch=at least one kind of S, Se, or Te); zinc oxide represented by a chemical formula of ZnO; and the like. However, a compound having the delafossite structure has low mobility of holes. Additionally, the oxychalcogenide compound has considerably high mobility and concentration of holes, but it is oxidized in an air atmosphere and deterioration in its characteristics is remarkable. Further, zinc oxide is originally an n-type semiconductor having electrons as charge carriers, thus needing to reduce, to the limit, concentration of structural defects for generating electrons and introduce structural defects that lead to expression of p-type semiconductor characteristics such as nitrogen. Such necessity makes it difficult to generate the n-type structural defects and/or reduce the concentration of the n-type structural defects due to the introduction of the p-type structural defects, which makes it further difficult to produce zinc oxide having the p-type semiconductor characteristics and leads to deterioration in reproducibility. Therefore, it is difficult to realize a transparent p-type semiconductor suitable for electronic devices.
Oxide semiconductors are expected as semiconductor materials resistant to oxidation reactions in the atmosphere containing oxygen. However, it is difficult to realize p-type conductivity with oxides. This is because the oxide has a structure in which electrons at a top of its valence band are localized on oxygen ions. A delafossite compound introduces d-orbital components of metal into a top of its valence band, and an oxychalcogenide compound introduces p-orbital components of a chalcogen element into a top of its valence band, thereby reducing the localization of electrons at each top of the valence bands. Then, if an s-orbit of a metal element having an electron's orbital radius larger than d-orbital and p-orbital radii is introduced into a top of its valence band, the introduction brings expectation of: reduction in the electron's localization at the top of the valence band; and achievement of having high mobility. Additionally, what is expected by an isotropic spherical structure of an s-orbit is to suppress deterioration in mobility with respect to disturbance in crystal structure, the disturbance causing variations in bonding angles or/and bonding distances. Based on such viewpoints, the followings have been reported: p-channel transistors are produced by using tin oxide (SnO) in which s-orbital components of tin are introduced into a top of its valence band (see, for example, International Publication No. WO2010/010802). Further, a band gap of SnO is 0.7 eV that is smaller energy than that in a visible light region, and so is strongly colored in the visible light region. Consequently, known is that transparency in the visible light region cannot be ensured.
There are the following known documents related to a foordite oxide.
Foordite is represented by general formula SnNb2O6 and has a crystal structure belonging to a monoclinic system of: lattice constants a=1.7093 nm, b=0.4877 nm, c=0.5558 nm, β=90.85°; and a space group C2/c (see T. S. Ercit, P. Cerny, The Canadian Mineralogist 26, 899-903 (1988)). Incidentally, the name of foordite has been taken from the name of the American mineralogist Eugene E. Foord.
Reported has been a metal oxide having a foordite structure represented by a composition formula SnNb2O6, a top of a valence band of the metal oxide being composed of a 5s-component of Sn (see Y. Hosogi, Y. Shimodaira, H. Kato, H. Kobayashi, A Kudo, Chemistry of Materials 20, 1299 (2008)).
There is a report that foordite of a natural mineral contains Sn4+ having an amount of less than 3% with respect to the total Sn amount (Sn2++Sn4+) (see P. Cerny, A-M. Fransolet, T. S. Ercit, R. Chapman, The Canadian Mineralogist 26, 889 (1988)). However, this report indicates that foordite is a natural mineral and so has A=Sn+Pb, B=Nb+Ta when being expressed as AB2O6 in a general chemical formula. Also reported is that foordite contains impurity components such as Fe, Mn, Ca and Na by its composition analysis (see P. Cerny, A-M. Fransolet, T. S. Ercit, R. Chapman, The Canadian Mineralogist 26, 889 (1988)).
Reported is that: SnNb2O6 synthesized in a solid-phase reaction of SnO and Nb2O5 shows a foordite structure; and an amount of Sn4+ is zero by 119Sn Mossbauer spectrometry (see L. P. Cruz, J.-M. Savariult, J. Rocha, J.-C. Jumas, J. D. Pedrosa, Journal of Solid State Chemistry 156, 349 (2001)). This report indicates that SnNb2O6 is not a natural mineral, and so contains no impurities shown in P. Cerny, A-M. Fransolet, T. S. Ercit, R. Chapman, The Canadian Mineralogist 26, 889 (1988).
Reported is that a compound supporting Ir functions as a photocatalyst about SnNb2O6 having a foordite structure or about Sn0.95Sr0.05Nb2O6 obtained by partially substituting Sn with Sr, light irradiation decomposing water by the photocatalyst to generate oxygen (see Y. Hosogi, Y. Shimodaira, H. Kato, H. Kobayashi, A Kudo, Chemistry of Materials 20, 1299 (2008)). Additionally, reported is that SnNb2O6 supporting Pt functions as a photocatalyst by which light irradiation decomposes water to generate hydrogen (see Y. Hosogi, Y. Shimodaira, H. Kato, H. Kobayashi, A Kudo, Chemistry of Materials 20, 1299 (2008)).
Reported is that Sn2Nb2O7, which has a pyrochlore structure and contains Sn2+ and Nb5+, has a structural defect represented as Sn2-p(B2-qSnq)O7-p-0.5q (See M. A. Subramanian, G. Aravamudan, G. V. Subba Rao, Progress in Solid State Chemistry 15, 55 (1983)).
Conventionally, transparent p-type semiconductors suitable for electronic devices have been difficult to realize in oxide semiconductors resistant to oxidation reactions in the atmosphere containing oxygen. Particularly, if transparent n-type and p-type semiconductors are prepared in the visible light region, a pn junction can be formed, which brings expectation of realizing the transparent semiconductor devices. However, such realization is difficult.
The present invention is intended to solve these problems. The present invention has an object of providing: a novel oxide semiconductor whose light absorption is less in a visible light region and which can realize high mobility of charge carriers; and a semiconductor device including such an oxide semiconductor.
The present invention also has an object of providing: an oxide semiconductor exhibiting p-type semiconductor characteristics; and a semiconductor device including such an oxide semiconductor.
The present invention has the following features to achieve the above objects.
(1) An oxide semiconductor consists of a composite oxide that has a crystal structure including a foordite structure and contains Nb and Sn elements, in which Sn4+/(Sn2++Sn4+) that is a ratio of Sn4+ to a total amount of Sn in the composite oxide is 0.006≤Sn4+/(Sn2++Se)≤0.013, and its holes become charge carriers.
(2) In the oxide semiconductor according to (1), the composite oxide is an oxide representing AB2O6 (A is Sn, and B is Nb) by a general chemical formula.
(3) In the oxide semiconductor according to (1) or (2), at least one or more kinds of elements selected from a group composed of W, Zr, V, Mn, Ti, Ga, Hf, and Mo is added as an additive element.
(4) In the oxide semiconductor according to (3), a total amount of the additive element is 0.001 atom % or more and 10 atom % or less.
(5) A semiconductor device including the oxide semiconductor according to any one of (1) to (4).
According to the present invention, a transparent and high-mobility semiconductor having a wide gap can be realized in the oxide semiconductor. Further, a p-type oxide semiconductor can be realized by the oxide semiconductor of the present invention. According to the present invention, when the ratio Sn4+/(Sn2++Sn4+) of Sn4+ to the total amount of Sn in a substance is 0.006≤Sn4+/(Sn2++Sn4+)≤0.013, a p-type can be realized by generating a structural defect Sn′Nb in which Sn4+ substitutes a part of an Nb site of structural formula SnNb2O6 having a foordite structure.
In the oxide semiconductor of the present invention, a top of its valence band is formed of a 5s component of Sn. Consequently, since an s-orbital has an isotropic spherical shape with a large orbital radius, effects of deteriorating localization of electrons and achieving high mobility even for structural disorder are obtained.
Since the semiconductor of the present invention consists of the oxide and has weatherability, an electronic device excellent in weatherability can be realized by forming a pn junction of the p-type oxide semiconductor of the present invention and an n-type oxide semiconductor.
The oxide semiconductor of the present invention shows that its band gap (Eg) is 2.3 eV in SnNb2O6 exhibiting a foordite structure, and so can realize a wide gap and has high transparency in the visible light region.
In the oxide semiconductor of the present invention, at least one or more kinds of elements selected from the group consisting of W, Zr, V, Mn, Ti, Ga, Hf, and Mo may be added, and the oxide semiconductors containing additive elements show properties (effects) similar to those in a case of containing no additive element. When an additive element is contained, for example, the oxide semiconductor preferably contains 0.001 to 10 atom % in the total of the additive elements, and can realize a p-type oxide semiconductor.
Since the semiconductor device of the present invention includes the oxide semiconductor having the above-described effects, the following operations and effects can be expected. By forming the pn junction made of the oxide semiconductor of the present invention, realized can be a transistor, a diode, and an integrated circuit that further uses its rectification characteristics. Additionally, the semiconductor device can be applied also to a light-emitting diode and a solar cell that corresponds to a band gap of a semiconductor constituting a pn junction.
Embodiments of the present invention will be described below.
The inventors of the present invention have: paid attention to, in an oxide composite with a foordite structure, an influence on semiconductor characteristics exerted in accordance with a ratio [Sn4+/(Sn2++Sn4+)] of Sn4+ to the total amount of Sn in an oxide composite; researched and developed the oxide composite; and obtained an oxide semiconductor having excellent semiconductor characteristics and p-type semiconductor characteristics.
An oxide semiconductor according to an embodiment of the present invention is a semiconductor: enhancing ionicity of bonding by forming a double oxide with Nb2O5 with respect to SnO having a small band gap, a top of whose valence band is composed of a 5s orbital of Sn; mainly having a foordite structure as a crystal structure about composition formula SnNb2O6 that realizes a band gap made wide; and indicating that a ratio Sn4+/(Sn2++Sn4+) of Sn4+ to the total amount of Sn is 0.006≤Sn4+/(Sn2++Sn4+)≤0.013.
Additionally, the oxide semiconductor according to the embodiment of the present invention is found to be a semiconductor that: is described in a simplified manner by a general formula of SnNb2O6 as a stoichiometric composition; and has a structural defect in which a part of Sn2+ contained to forms holes serving as p-type charge carriers is oxidized to Sn4+ and a part of an Nb5+ site is substituted, such a structural defect being represented as “Sn′Nb” by the Kroger-Vink notation that is a notation of a structural defect.
Sn can change its valence relatively easily, and take Sn0 and Sn4+ in addition to Sn2+. For example, Sn2Nb2O7, which is an oxide composite containing Sn2+ and Nb5+ similarly to SnNb2O6, has been reported as described in the background art. That is, known has been that Sn2Nb2O7 has a structural defect as represented by Sn2-p(B2-qSnq)O7-p-0.5q (see M. A. Subramanian, G. Aravamudan, G. V. Subba Rao, Progress in Solid State Chemistry 15, 55 (1983)). Here, the above-mentioned defect is such a structural defect that a defect Sn′Nb, in which Sn4+ corresponding to q is substituted for Nb5+, exists in addition to V″Sn which is a Sn deficiency corresponding to p and any of both cases brings generation of holes. Therefore, the generation of those defects to SnNb2O6 is found to become a center of the structural defect that leads to the generation of holes in any case.
Here, the ratio Sn4+/(Sn2++Sn4+) of Sn4+ to the total Sn amount of (Sn2++Sn4+) indicates that the defect “Sn′Nb”, in which the Nb5+ site is substituted for Sn4+, is reflected as long as precipitation of SnO2 is not recognized.
Meanwhile, reported has been that a natural mineral foordite contains Sn4+ although its content is less than 3% (see P. Cerny, A-M. Fransolet, T. S. Ercit, R. Chapman, The Canadian Mineralogist 26, 889 (1988)). On the other hand, foordite synthesized from reagents does not contain Sn4+ (see L. P. Cruz, J.-M. Savariult, J. Rocha, J.-C. Jumas, J. D. Pedrosa, Journal of Solid State Chemistry 156, 349 (2001)). A difference between these is considered as follows: the natural mineral contains impurity components having valences other than valences of A2+ and B5+ in general chemical formula AB2O6, and a part of Sn easily variable in valences has indicated tetravalent in order to balance charges with these impurities. None of oxide composites of foordite structures each containing Sn have conventionally exhibited p-type semiconductor characteristics including P. Cerny, A-M. Fransolet, T. S. Ercit, R. Chapman, The Canadian Mineralogist 26, 889 (1988) and L. P. Cruz, J.-M. Savariult, J. Rocha, J.-C. Jumas, J. D. Pedrosa, Journal of Solid State Chemistry 156, 349 (2001). This is considered as follows: conditions for generating an appropriate amount of Sn4+, a defect Sn′Nb substituting a B site, and a defect V″Sn lacking Sn2+ have not been found and, additionally thereto, the generations of a minus monovalent defect Sn′Nb and a minus divalent defect V″Sn simultaneously brings the generation of plus divalent oxygen deficiency V″O, so that expression of p-type conduction due to the generation of holes cannot be obtained for charge compensation. Amounts of generations of the structural defects “Sn′Nb”, “V″Sn”, and “V⋅⋅O” considered here are considered to depend on temperature and atmosphere gas conditions at a time of producing the oxide composite. In the present invention, appropriately controlling the temperature and atmosphere gas conditions at a time of sample preparation brings a discovery of the optimum condition that “Sn′Nb” is generated and “V⋅⋅O” is hardly generated. Such a discovery is considered to lead to the expression of the p-type semiconductor characteristics. The p-type semiconductor characteristics are expressed also in the form of bulk or thin film.
An oxide of the present invention, which has the crystal structure including the foordite structure, only has to mainly include a crystal structure of a foordite structure. Incidentally, the term “mainly” refers to, for example, more than 50 weight % of the whole. Of course, the entire crystal structure is preferably composed of foordite structures. However, the oxide can be permitted to be composed of a crystal structure slightly having a structure other than the foordite structure, and it is preferable that the crystal structure is substantially composed of the foordite structures. The term “substantially” means, for example, 80 weight % or more.
Exemplified as a semiconductor device according to the present invention is a pn junction element in which a pn junction is formed by a p-type semiconductor of the present embodiment and an n-type semiconductor. Given as the n-type semiconductors suitable for the pn junction element are: In2O3, ZnO, and SnO2; Sn-added In2O3, Al-added ZnO, Ga-added ZnO, Sb-added SnO2, and F-added SnO2 in which impurities are added to those host materials; and the like. Particularly, ZnO is preferable in that it has a feature capable of production from an insulator to a semiconductor due to easiness of control of carrier concentration and, additionally thereto, is capable of easy etching in patterning and has no problem of using a rare raw material.
In the present embodiment, explained will be an oxide semiconductor containing Sn and Nb and including an oxide composite that has a crystal structure including a foordite structure. Examined in an oxide composite having a foordite structure consisting of Sn, Nb and oxygen have been characteristics corresponding to a ratio Sn4+/(Sn2++Sn4+) of Sn4+ to an amount of (Sn2++Se). As described below, when Sn4+/(Sn2++Sn4+) satisfies 0.006≤Sn4+/(Sn2++Se)≤0.013, p-type semiconductor characteristics in which holes are used as charge carriers lead to expression.
[Production of Oxide Composite with Crystal Structure Containing Sn and Nb and Including Foordite Structure]
2.030 g of SnO powder (High purity Materials KOJUNDO CHEMICAL LABORATORY CO. LTD, 99.5% purity), and 3.992 g of Nb2O5 powder (High purity Materials KOJUNDO CHEMICAL LABORATORY CO. LTD, 99.9% purity) were weighed, and the weighed powders were placed in a mortar made of agate and were wet-mixed for about 1 hour while ethanol (Wako Pure Chemical Corporation, special grade) was added thereto. At this time, SnO and Nb2O5 were mixed so that a ratio (Sn/Nb) of Sn to Nb was 0.50 in atomic ratio.
Thereafter, the mixture was left overnight at room temperature to dry the ethanol, and was divided into 6 powder groups approximately equal to one another. Each power group was uniaxially pressurized (15 mm in diameter, 170 MPa) to produce six disk-shaped green compacts. The green compacts were placed on an alumina boat, put in an electric furnace having an alumina core tube whose diameter is 50 mm and whose length is 800 mm, and were temporarily calcined at 1173 K for 4 hours while nitrogen gas was caused to flow therein at a flow rate of 150 ml/minute. The temporarily calcined green compacts were crushed in the agate mortar, were mixed with ethanol after addition of a polyvinyl alcohol aqueous solution as a binder to a sample by 2 wt. %, and were left overnight at room temperature for drying. Then, the dried samples were sifted so that each of their particle size is adjusted to 212 μm or less, and were subjected to hydrostatic molding (285 MPa) after their uniaxially pressurization (15 mm in diameter, 170 MPa). Consequently, compacts each having a diameter of about 15 mm and a thickness of about 1.2 mm were produced. The obtained compacts were placed on an alumina boat, and were subjected to main calcination within a range of 1053 K to 1473 K for 4 hours while nitrogen gas is caused flow (flow rate: 50 ml/min). Main calcination temperature of each sample is shown in Table 1 described later.
Identification of crystal structures of the obtained samples were performed by using an X-ray diffractometer (PANalytical, X' Pert Pro MRD). A composition ratio of (Sn/Nb) after the calcination was estimated by using a wavelength dispersion type fluorescence X-ray analyzer (Rigaku, ZSX). Electrical characteristics of the samples were evaluated by using a Hall effect measuring device (TOYO Corporation, Resitest 8310) through a Van der Pauw placement after a sample in which gold electrodes were deposited on four corners of a circular sample was prepared. Seebeck coefficients of the samples were evaluated by using a thermoelectric characteristic evaluation device (ADVANCE RICO, inc., ZEM-3). The measurements of the X-ray diffraction, fluorescence X-ray, and the Hall effect measurements were performed at 300 K, and the Seebeck measurements were performed at 323 K. The estimation of Sn contents of Sn4+ and Sn2+ in each sample was made by a Mossbauer spectroscopy through a transmission method. Measurements were made at two points of room temperature (300 K) and liquid nitrogen temperature (78 K). The obtained 119Sn Mossbauer spectrum was subjected to least squares fitting using the Lorentz curve, and integrated intensity of absorption peaks, that is, integrated absorption intensity was found. Here, since a tetravalent Sn site and a bivalent Sn site are different in temperature dependence of recoil-free fraction f (Debye temperatures are different), there are tendencies to underestimate an amount of divalent Sn and to overestimate an amount of tetravalent Sn if a value of a ratio of peak integrated absorption intensity of data at relatively high temperature (room temperature) is used as it is. Therefore, f was corrected by: fitting, by high-temperature approximation of the Debye model, the temperature dependence of absolute integrated absorption intensity for each site; and finding the Debye temperature for each site. Specifically, High-temperature Approximation Equation (1) of the Debye model was applied to the temperature dependency of the normalized integrated absorption intensity, and the Debye temperature was determined (found) for each sample and each site.
In f=−(6ER/kBθD2)T (1)
E
R
=E
γ
2/2Mc2 (2)
A=const.×f (3)
The obtained Debye temperatures were used to find the recoil-free fraction at each temperature by Equation (1) and correct the integrated absorption intensity and, then, an integrated absorption intensity ratio of tetravalent and divalent Sn sites was found. A value obtained from this ratio was set as a quantitative value independent of temperature.
Here, a ratio Sn4+/(Sn2++Sn4+) of Sn4+ to the total Sn amount (Sn2++Sn4+) is found from 119Sn Mossbauer spectrum. As described above, when the ratio is simply obtained from integrated absorption intensity ratios of these peaks, there are tendencies to underestimate the amount of divalent Sn and overestimate the amount of tetravalent Sn. Therefore, the integrated absorption intensity is corrected. The sample number 1 will be concretely described as an example.
Integrated absorption intensity A at the measurement temperature of 78 K was 0.004504 from the peak due to Sn4+, and was 0.301744 from the peak due to Sn2+. Integrated absorption intensity A at the measurement temperature of 300 K was 0.003433 from the peak due to Sn4+ and was 0.148438 from the peak due to Sn2+. The inclination (ΔlnA/ΔT) (−0.00122 at Sn4+ and −0.00320 at Sn2+) was obtained from these integrated absorption intensities, and the Debye temperature θD (387 K at Sn4+, and 237 K at Sn2+) was obtained from these inclinations. From these Debye temperatures OD, Equation (1) was used to find recoil-free fraction f at 78 K (0.9092 at Sn4+ and 0.7791 at Sn2+), and recoil-free fraction f at 300 K (0.6935 at Sn4+ and 0.3829 at Sn2+) was obtained. Next, the corrected integrated absorption intensity Acorr when it is assumed that the recoil-free fraction ratio f is equal to 1 (f=1) was found so that Sn4+ is 0.0050 and Sn2+ is 0.3877 at both of the measurement temperatures of 78K and 300K. Then, the corrected integrated absorption intensity Acorr was calculated as a quantitative value independent of the measurement temperature. When this is expressed as an intensity ratio (sum is 1), the expression was calculated so that Sn4+ is 0.013, Sn2+ is 0.987, and Sn4+/(Sn2++Sn4+) is 0.013.
Table 1 collectively shows Sn4+/(Sn2++Sn4+) and electric measurement results (specific resistance, concentration of charge carriers, mobility, and Seebeck coefficient), which are found from 119Sn Mossbauer spectra, about samples different in main calcination temperature of SnNb2O6.
In Table 1, the sample numbers 1-4 differ only in the main calcination temperature under production (preparation) conditions of SnNb2O6, so that electric characteristics like the samples (sample numbers 1-2) showing p-type conduction, the sample (sample number 3) showing insulating properties, and the sample (sample number 4) showing n-type conduction are different through the main calcination temperature are found to be different. Sn4+/(Sn2++Sn4+) in these samples is found indicating that each of the samples (sample numbers 1-2) showing the p-type conduction has a value higher than that of the sample (sample number 3) showing the insulating properties. Further, the samples (sample numbers 1-2) showing the p-type conduction are found indicating that the sample (sample number 1) with high concentration of charge carriers has a higher value of Sn4+/(Sn2++Sn4+) than that of the sample (sample number 2) with low concentration thereof. Namely, concentration of the holes which are charge carriers exhibiting p-type depends on a ratio of Sn4+, and shows high concentration of the holes when the ratio of Sn4+ is high. In other words, this means to have some relationship with the amount of structural defect Sn′B that produces the holes. Further, a case of at least 0.006≤Sn4+/(Sn2++Sn4+)≤0.013 is found indicating (meaning) p-type conduction from the sample numbers 1-2.
Explained in the present embodiment will be a case of the oxide composite of the first embodiment to which a trace of element other than Sn and Nb is added. Even if the trace of elements is added, the added oxide composite exhibits p-type semiconductor characteristics similarly to those of the first embodiment when its crystal structure is a foordite structure.
[Production of Oxide Composite with Crystal Structure that Includes Foordite Structure Containing Sn and Nb and Having Other Elements as Additional Elements]
Similarly to the production of the oxide composite in the first embodiment, SnO powder (High purity Materials KOJUNDO CHEMICAL LABORATORY CO. LTD, 99.5% purity) and Nb2O5 powder (High purity Materials KOJUNDO CHEMICAL LABORATORY CO. LTD, 99.9% purity) were weighed; WO2 powder (Wako Pure Chemical Corporation, special grade) of 1.5 to 5.0 atom % was added to the weighed powders; and the added powders were placed in a mortar made of agate and were wet-mixed for about 1 hour while ethanol (Wako Pure Chemical Corporation, special grade) was added thereto.
Thereafter, the mixture was left overnight at room temperature to dry the ethanol, and was divided into 6 powder groups approximately equal to one another. Each power group was uniaxially pressurized (15 mm in diameter, 170 MPa) to produce six disk-shaped green compacts. The green compacts were placed on an alumina boat, put in an electric furnace having an alumina core tube whose diameter is 50 mm and whose length is 800 mm, and were temporarily calcined at 1173 K for 4 hours while nitrogen gas was caused to flow therein at a flow rate of 150 ml/minute. The temporarily calcined green compacts were crushed in the agate mortar, were mixed with ethanol after addition of a polyvinyl alcohol aqueous solution as a binder to a sample by 2 wt. %, and were left overnight at room temperature for drying. Then, the dried samples were sifted so that each of their particle size is adjusted to 212 μm or less, and were subjected to hydrostatic molding (285 MPa) after their uniaxially pressurization (15 mm in diameter, 170 MPa). Consequently, compacts each having a diameter of about 15 mm and a thickness of about 1.2 mm were produced. The obtained compacts were placed on an alumina boat, and were subjected to main calcination at 1053 K for 4 hours while nitrogen gas is caused flow (flow rate: 50 ml/min).
Table 2 collectively shows electric measurement results (specific resistance, concentration of charge carriers, mobility, and Seebeck coefficient) about samples in each of which 1.5 to 5.0 atom % of WO2 is added as an additive compound.
In Table 2, SnNb2O6, to which 1.5 to 5.0 atom % of WO2 were added, was found to be p-type semiconductor since its Seebeck coefficient took a positive value in each sample. Further, in each sample of the sample numbers 5-8, a peak due to SnNb2O6 was observed from X-ray diffraction measurements. In the sample of the sample number 8, a different phase due to an additive compound such as WO3 was slightly observed in addition to the peak due to SnNb2O6. It is understood from this that the additive element is most preferably 3.5 atom % or less, but is also preferably 5 atom % or less since its Seebeck coefficient is found to take a positive value. If the additive element is 10 atom % or less, its impurities increase. However, since SnNb2O6 therein is a main crystal phase, a p-type semiconductor can be realized even if any different phases due to the additive element are slightly observed.
Although a concrete example of W has been shown as an additive element, an ion radius of W is 0.066 nm (W4+) and is smaller 3.1% (W4+) in difference than an ion radius (0.064 nm) of Nb5+. Generally, it is said that a difference in size between an ion to be substituted and an ion of an additive element is within 15% to form a substitution type solid solution. Therefore, ion radii of Zr, V, Mn, Ti, Ga, Hf and Mo are also 0.072 nm (12.5% in difference), 0.064 nm (0.0% in difference), 0.065 nm (1.5% in difference), 0.061 nm (4.7% in difference), 0.062 nm (3.1% in difference), 0.071 nm (10.9% in difference), and 0.065 nm (1.5% in difference), respectively. As with W, since the difference therebetween is within 15%, the substitution type solid solution can be formed to a foordite structure. Namely, in addition to the above-mentioned defect in which Sn4+ has substituted Nb5+, defects in which any of these additional elements have been substituted for Nb are also considered as defects that generate holes, so that the p-type can be realized even when an almost equal amount of additive elements is added.
As described above, from the identification of the crystal phase by the X-ray diffraction, the evaluations of the electric characteristics by the Hall effect measurement and thermoelectric characteristic measurement, and the results of Sn4+/(Sn2++Sn4+) by the Mossbauer spectrum measurement, a compound represented by SnNb2O6 in a general chemical formula demonstrably has the crystal structure including the foordite structure and expresses the p-type semiconductor characteristics using holes as charge carries when the ratio Sn4+/(Sn2++Sn4+) of Sn4+ to the total amount of Sn in a substance is 0.006≤Sn4+/(Sn2++Se)≤0.013. Further, the oxide semiconductor of the present invention can demonstrably realize the p-type oxide semiconductor even when having, as an additive element, at least one or more kinds of elements selected from a group composed of W, Zr, V, Mn, Ti, Ga, Hf, and Mo. The p-type oxide semiconductor can be realized even when the amount of the additive elements is 0.001 atom % or more and 10 atom % or less. Additionally, the total amount of the additive elements is preferably 0.001 atom % or more and 5 atom % or less, more preferably 0.001 atom % or more and 3.5 atom % or less.
Although a case of the bulk-like composite is exemplified by a producing method of the above-mentioned oxide composite, almost the same p-type characteristics are acquired also in thin film form. Thin-film oxide semiconductors can be produced by oxide thin-film producing techniques such as a spin coating method and a spray coating method that use a solution as a starting material in addition to vacuum deposition techniques such as a sputtering method, an evaporation method by heating or electron beams, and an ion plating method.
Incidentally, the examples shown in the above-described embodiments etc. are described to make the invention easily understood, and so the present invention is not limited to such embodiments.
Since the oxide semiconductor of the present invention can realize the p-type semiconductor, the pn junction can be realized by the transparent n-type and p-type semiconductors in the visible light region, is widely usable in devices such as transmissive type displays and transparent transistors, and is industrially useful.
While the present disclosure has been illustrated and described with respect to a particular embodiment thereof, it should be appreciated by those of ordinary skill in the art that various modifications to this disclosure may be made without departing from the spirit and scope of the present disclosure.
| Number | Date | Country | Kind |
|---|---|---|---|
| 2017-032113 | Feb 2017 | JP | national |
This application is a National Stage application of International Patent Application No. PCT/JP2018/001729, filed on Jan. 22, 2018, which claims priority to Japanese Patent Application No. 2017-032113, filed on Feb. 23, 2017, each of which is hereby incorporated by reference in its entirety.
| Filing Document | Filing Date | Country | Kind |
|---|---|---|---|
| PCT/JP2018/001729 | 1/22/2018 | WO | 00 |
