1. Field of the Invention
The present invention relates to an oxide semiconductor device and a surface treatment method thereof and it particularly relates to a technique of improving the reliability of a thin-film transistor which is utilized as a switching device for liquid crystal televisions and organic EL televisions, a driver device and a basic element for RFID (Radio Frequency Identification) tags.
2. Description of the Related Arts
In recent years, display devices have been developed rapidly from displays using a cathode-ray-tube to a flat type display device referred to as a flat panel display (FPD) such as a liquid crystal panel and a plasma display panel. In liquid crystal panels, a-Si or polysilicon thin-film transistors have been utilized as a switching device which concerns switching of display by liquid crystals. Recently, FPD using an organic EL has been expected with an aim of further increasing the picture area and making the structure flexible.
However, since the organic El display is a self-emitting display for directly obtaining emission by driving an organic semiconductor layer, characteristics as a current driving device have been required for thin-film transistors, which is different from existent liquid crystal displays. On the other hand, provision of new functions such as further increase of the picture area and more flexible structure is also demanded for FPD in the future and it is required to have a high performance as an image displays device, as well as to correspond to a large picture area process and a flexible substrate. With the background as described above, for thin-film transistors intended for display devices, application of transparent oxide semiconductors having a band gap as large as about 3 eV have been studied in recent years, and they are also expected for application use to RFID, etc, as well as to display devices.
For example, JP-A Nos. 2007-073563 and 2007-073558, and JP-T No. 2006-502597, etc, disclose a method of using zinc oxide as an oxide semiconductor, and increasing an oxygen partial pressure during and after film formation of a zinc oxide semiconductor or applying oxygen annealing or oxygen plasma processing in order to suppress the shift of threshold potential, leak current and deterioration of characteristics due to the presence of crystal grain boundaries, which are drawbacks of zinc oxide. However, since zinc oxide is a material for which stoichiometrical control is extremely difficult, while satisfactory characteristics are obtained just after using the methods described above, deterioration of characteristics often proceeds with lapse of time.
Further, JP-A No. 2006-186319 discloses a thin-film transistor using a-IGZO (amorphous-indium gallium zinc oxide) as a material capable of suppressing the shift of a threshold potential as the drawback of zinc oxide. However, since this thin film transistor uses indium and gallium as a noble metal source, the cost of which has been increased in recent years, and since indium is an element causing health hazard such as interstitial pneumonia, it leaves a problem in future application to practical use.
For display control of the organic EL display described above, a thin-film transistor is applied as in the case of the liquid crystal display. While the existent liquid crystal device has only the function of switching, a function as a driver for driving current is required in addition to the switching operation in an organic EL device. Since a large load is applied on a current driving device, a high reliability is required in view of the threshold potential shift and durability. For example, in a-Si used mainly for the switching of existent liquid crystal displays, since the shift of the threshold potential greatly exceeds the level of about 2 V which can be controlled easily by a compensation circuit, it is considered difficult to be applied as a thin-film transistor for the organic EL device. Further, while polysilicon applied to small-to-medium sized displays has sufficient characteristics for driving organic EL device, it is difficult to be applied to large-scale FPDs in the future in view of a problem of process throughput.
Then, studies have now been made on an oxide semiconductor which is capable of large picture area processing by a sputtering method or a CDV method, capable of obtaining a high mobility of about 1 to 50 cm2/Vs and is advantageous in view of the shift of threshold potential and environmental stability. In particular, while various studies have been made mainly on zinc oxide type oxide semiconductors, it has been known for zinc oxide that control for the grain boundary due to the presence of rotational domains during film formation or control for stoichiometrical amount is difficult, and oxygen defects are present. The oxygen defects cause lowering of mobility, shift of threshold potential, leak current, etc. as sites for supplementing electrons and involve a problem not capable of taking the advantage inherent in wide gap oxide semiconductors. Then, while amorphous type oxide semiconductor materials such as a-IGZO capable of suppressing the threshold potential shift have also been proposed, since they use rare metals of indium and gallium the cost of which has been increased in recent years, they involve a problem in view of the resource. Further, indium also involves a problem of health hazard as an element causing interstitial pneumonia, it leaves a problem in the future application.
The present invention intends to provide, in a zinc oxide type oxide semiconductor which is prospecting as a switching and driving thin-film transistor for organic EL displays or liquid crystal displays in the next generation and is also prospecting in view of the resource and envelopment, a surface treatment technique of effectively suppressing the threshold potential shift and occurrence of leak current caused by oxygen defects present at the boundary between an oxide semiconductor and a gate insulator, and fluctuation of device characteristics caused by moisture or gas adsorption, as well as the device using the technique.
The outline of typical invention among those disclosed in the present application is to be described simply as below.
In the oxide semiconductor device and the surface treatment method of the oxide semiconductor according to the invention, a surface treatment is performed to the boundary between the oxide semiconductor and the gate insulator with an oxygen group element such as sulfur or selenium or a compound containing them having crosslinking bondability to passivate the sites where oxygen defects have been formed. Similar surface treatment has been applied by conducting surface passivation by removing an oxide for stabilizing the surface of a gallium arsenide type compound semiconductor (Japanese Journal of Applied Physics, 1988, Vol. 27, No. 12, p L2367 to p L2369). In the present invention, however, sulfur or selenium is used as a substitution element for oxygen defect presents between the oxide semiconductor and the gate insulator. Since Sulfur or Selenium is the oxygen group element, the physical property is less changed by the introduction of the element to attain preferred terminating treatment and electron supplementing sites by oxygen defects can be decreased. In particular, since ZnO and ZnS have identical crystal form of Wurtzite crystal as shown in
The effects obtained by typical invention among those disclosed in the present application are to be simply described as below.
The reliability in the operation of display devices, RFID tags, flexible devices and other devices for which the other oxide semiconductors are applied can be improved by suppressing the threshold potential shift, occurrence of leak current due to oxygen defects present at the boundary between the oxide semiconductor and the gate insulator, and degradation of characteristics due to envelopment.
Preferred embodiments of present invention are to be described specifically with reference to the drawings.
A structure of a thin-film transistor used for display and a manufacturing method according to a first embodiment of the invention are to be described with reference to
First, when a bottom gate type thin-film transistor as shown in
Specific treatment methods are as described below.
(a) Gas phase method: For example, a hydrogen sulfide gas is kept in a vacuum chamber under a pressure of about 50 Pa for about 10 min, which is then once evacuated. In this step, instead of the hydrogen sulfide gas, other material gas containing sulfur or material gas containing selenium may also be used. To obtain a sufficient effect, a heat treatment at about 80° C. to 200° C. is sometimes necessary depending on the material gas. Further, instead of keeping in vacuum, substantially the same effect can be expected in view of principle also by applying a plasma treatment at a pressure of about 0.1 to 10 Pa (radical shower, ECR plasma, ion beam, sputtering using a target containing sulfur may also be used). Further, a surface passivation with a good quality can be attained also by irradiating the surface of the gate insulator 4a with a molecular beam of sulfur or selenium to by using a superhigh vacuum apparatus, although throughput is lowered.
(b) Liquid phase method: For example, after applying a treatment by dipping the surface of the gate insulator 4 with an ammonium sulfide solution, cleaning with running water and drying are performed. Substantially identical surface passivation can be performed by using other sulfur containing solution or selenium-containing solution in addition to ammonium sulfide. A high temperature condition about from 50° C. to 90° C. is sometimes necessary for conducting an effective treatment depending on the treating solution. Further, in a process in which a wet treatment is not preferred, the same effect can be obtained also by changing the solvent to an alcohol or acetone and spraying a mist of the solution containing sulfur or selenium to the surface to be treated by using a mist treatment, followed by drying.
With the surface treatment described above, the surface of the gate insulator 3 is formed into a state 6 treated with the oxygen group element such as sulfur or selenium. While a method of applying the surface treatment only to an opening portion after the fabrication of the source-drain electrode 4 has been described, same surface treatment may also be applied before deposition of the transparent conductive film as the source-drain electrode 4 with no particular problem. Further, a zinc oxide type oxide semiconductor film 7 such as of zinc oxide, zinc tin oxide, or indium zinc oxide of about 50 nm thickness is formed by a sputtering method, a CVD method, a reactive vapor deposition method or the like, and oxygen defects formed near the boundary of the oxide semiconductor layer can be suppressed by the oxygen group element such as sulfur or selenium present at the boundary to the gate insulator 3. Finally, the zinc oxide type oxide semiconductor layer 7 as a channel is fabricated by using wet etching or dry etching using a photoresist 10 or the like as a mask to complete an oxide semiconductor thin-film transistor. By further covering the surface with a passivation film 8 such as a silicon nitride film or a aluminum nitride film, an effect caused by moisture or the like present in the environment is suppressed to obtain a thin-film transistor device of high reliability.
Then, when a top gate type thin-film transistor shown in
Description is to be made to the structure of an HEMT (High Electron Mobility Transistor) and a manufacturing method according to a second embodiment of the invention with reference to
First, a combination of a band structure so as to form a two dimensional electron gas layer 22 is selected and, for example, a multi-layer film 23 comprising, for example, zinc magnesium oxide/zinc oxide/zinc magnesium oxide is grown crystallographically by an MBE method or an MO (metal Organic) CVD method, a PLD (Pulsed Laser Deposition) method or the like above a semiconductor substrate 21 such as a sapphire substrate or a zinc oxide substrate. When the effect due to a substrate material or a polar surface is controlled, a buffer layer such as a zinc oxide layer or a zinc magnetic oxide layer grown on the surface of a semiconductor substrate at a low temperature condition of 200° C. or lower is sometimes disposed between the multi-layer structure 23 and the substrate 21. A gate insulator 24 is formed on the multi-layer structure crystals 23 by a CVD method, a sputtering method, a reactive vapor deposition method or the like, a gate electrode 25 is further formed by a vapor deposition method, a sputtering method or the like, and the gate electrode 25 to the gate insulator 24 are fabricated by a dry etching method or a milling method 27 by using a photoresist, etc. as a mask 26. Then, after forming a photoresist mask 28, a source-drain electrode layer 29 is formed by a vapor deposition method, a sputtering method or the like, and the source-drain electrode is fabricated by the lift off method 30 (alternatively, the photo-step may be applied subsequently and the source-drain electrode may be fabricated by etching) to complete the HEMT device. In the process, an oxide semiconductor surface treatment method shown by 31 of the invention is applied just before forming the gate insulator 24. While the method of treatment is basically identical with the treatment method described (a) and (b) in the first embodiment, when the treatment is performed by using the gas phase treatment method of the invention, particularly, the molecular beam method continuously after growing of the multi-layer structure crystal 22 by an MBE method, an MOCVD method, or a PLD method in one identical superhigh vacuum chamber or a different super high chamber, it needs less number of treatment steps and is more effective.
Actually, by using a multi-layer structure crystals formed by MBE growing in the order of a zinc magnesium oxide barrier layer (300 nm), a zinc oxide channel layer (20 nm), and a zinc magnesium oxide cap layer (85 nm) above zinc oxide single crystal substrate, Al2O3 layer formed by a sputtering method as a gate insulator (50 nm), an Au (250 nm)/Ti(10 nm) multi-layer film as a gate electrode formed by an electron beam vapor deposition method, and an Au (250 nm)/Mo (10 nm) film formed as a source-drain electrode by an electron beam vapor deposition method are prepared.
It can be confirmed that the Vth hysteresis is about 2 to 3V in the non-treated case, whereas it is suppressed within a range from 0 to 0.5V, where the surface treatment of the invention is applied. It is considered that the Vth hysteresis is a phenomenon caused by movement of some or other mobile ions in the gate insulator or the oxide semiconductor by way of oxygen defects in the oxide semiconductor. Naturally, it is desirable that the Vth hysteresis characteristics are small for the suppression of scattering of the device characteristics or stable operation, and an insulator such as of hafnium oxide, which can be controlled easily for the boundary but is difficult to be fabricated, has been used sometimes so far.
However, it has been confirmed that the oxygen defects between the gate insulator and the oxide semiconductor are suppressed by the surface treatment method of the invention, and this can be put to practical use sufficiently with an aluminum oxide or silicon oxide film used in usual semiconductor processes. A power device, a sensor device, etc. utilizing the wide gap or the high exciton binding energy characteristics of the oxide semiconductor can be expected to be put to practical use by the method. As the characteristics of the HEMT device of 1 gate length, 80 mS/mm of gm (mutual conductance) and a mobility of 135 cm2/Vs can be obtained. While description has been made in this embodiment to a lateral type field effect transistor, oxygen defects can be decreased by the surface treatment of the invention and additional effects such as decrease in the leak current can be expected also in devices, for example, LED, LD, or a vertical structure transistor such as a bipolar transistor in which a boundary is present between an oxide semiconductor and a dielectric film.
While the invention proposed by the present inventors has been described specifically with reference to the embodiments, it is to be understood that the invention is not restricted to such embodiments and can be modified variously within a range not departing the gist thereof.
A manufacturing method of the semiconductor device according to the invention is applicable to the quality control of semiconductor products having a polycrystal silicon film.
Description of reference numerals described in the drawings attached in the present application is as follows:
Number | Date | Country | Kind |
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2007-333865 | Dec 2007 | JP | national |
This application is a divisional application of U.S. Ser. No. 12/329,649, filed Dec. 8, 2008, the entire content of which is incorporated herein by reference. The present application claims priority from Japanese patent application JP 2007-333865 filed on Dec. 26, 2007, the content of which is hereby incorporated by reference into this application.
Number | Date | Country | |
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Parent | 12329649 | Dec 2008 | US |
Child | 14191598 | US |