The present invention relates to oxide superconducting wires.
This application claims priority to Japanese Patent Application No. 2015-203745 filed on Oct. 15, 2015, the entire contents of which are incorporated herein by reference.
Japanese Patent Laying-Open No. 2012-248469 (PTD 1) describes an oxide superconducting wire including an oriented metal substrate, an intermediate layer formed on the oriented metal substrate, and an oxide superconducting layer formed on the intermediate layer.
An oxide superconducting wire of the present disclosure includes an oriented metal substrate, an intermediate layer formed on the oriented metal substrate, and an oxide superconducting layer formed on the intermediate layer. The oriented metal substrate has an in-plane orientation (Δϕ) of 7° or less. The intermediate layer is formed of a single layer.
[Problems to be Solved by the Present Disclosure]
According to the oxide superconducting wire described in PTD 1, the orientation of the oxide superconducting layer can be improved by interposing the intermediate layer between the oriented metal substrate and the oxide superconducting layer. Here, the “orientation” refers to the degree to which the crystal orientations of crystal grains are aligned. Furthermore, the diffusion and reaction of elements between the substrate and the oxide superconducting layer can be suppressed. As a result, excellent properties such as a high critical current density (Jc) and a high critical current (Ic) can be obtained.
In the oxide superconducting wire described in PTD 1, however, a plurality of layers are stacked on the oriented metal substrate to form the intermediate layer, in order to obtain an intermediate layer with a good orientation. As such an intermediate layer, a three-layer structure formed of CeO2 (ceria)/YSZ (yttria-stabilized zirconia)/Y2O3 (yttria), for example, is often employed. Thus, a step of forming the intermediate layer on the oriented metal substrate requires a plurality of film formation processes corresponding to the above-described plurality of layers, thus adding to manufacturing cost.
Accordingly, an object of the present disclosure is to provide an oxide superconducting wire allowing for reduced manufacturing cost while maintaining excellent superconducting properties.
[Effects of the Present Disclosure]
According to the present disclosure, an oxide superconducting wire allowing for reduced manufacturing cost while maintaining excellent superconducting properties can be realized.
[Description of Embodiment of the Present Invention]
First, an embodiment of the present invention will be listed and described.
(1) An oxide superconducting wire 1 according to one embodiment of the present invention (see
According to oxide superconducting wire 1 in accordance with (1) above, since oriented metal substrate 10 has a good orientation, intermediate layer 20 formed on oriented metal substrate 10 can have a good orientation. Accordingly, a good orientation can be obtained even with intermediate layer 20 formed of a single layer. As a result, oxide superconducting layer 30 formed on intermediate layer 20 also has a good orientation, whereby excellent superconducting properties can be obtained.
Furthermore, according to oxide superconducting wire 1, since intermediate layer 20 formed of a single layer can be formed with a good orientation, the thickness of intermediate layer 20 can be reduced compared to that of a conventional oxide superconducting wire. The manufacturing cost can thereby be reduced. As a result, an oxide superconducting wire allowing for reduced manufacturing cost while maintaining excellent superconducting properties can be realized.
Oriented metal substrate 10 may more preferably have an in-plane orientation Δϕ of 6° or less.
(2) Preferably, in oxide superconducting wire 1 according to (1) above, oriented metal substrate 10 is a clad substrate. As such an oriented metal substrate, for example, a clad substrate having a stacked structure of NiW/SUS, or a clad substrate having a stacked structure of Ni/Cu/SUS can be used. Accordingly, a superconducting property (Ic) can be improved with the same thickness of the intermediate layer, as compared to an oxide superconducting wire in which a Ni—W alloy substrate is used as the oriented metal substrate.
(3) Preferably, in oxide superconducting wire 1 according to (1) above, intermediate layer 20 has a thickness of 10 nm or more. Accordingly, intermediate layer 20 formed of a single layer can be formed with a good orientation. Intermediate layer 20 more preferably has a thickness of 200 nm or less. Accordingly, the manufacturing cost can be reduced while a good orientation of oxide superconducting layer 30 is achieved.
(4) Preferably, in oxide superconducting wire 1 according to any one of (1) to (3) above, intermediate layer 20 has an in-plane orientation Δϕ of 8° or less. Accordingly, since intermediate layer 20 formed of a single layer has a good orientation, oxide superconducting layer 30 formed on intermediate layer 20 can have a good orientation.
The in-plane orientation of intermediate layer 20 is preferably equal to or greater than the in-plane orientation of oriented metal substrate 10. That the in-plane orientation is equal to or greater means that Δϕ of intermediate layer 20 is equal to or smaller than Δϕ of oriented metal substrate 10. A value obtained by dividing the difference between Δϕ of intermediate layer 20 and Δϕ of oriented metal substrate 10 by Δϕ of oriented metal substrate 10, expressed in percentage, is preferably 15% or less.
(5) Preferably, in oxide superconducting wire 1 according to any one of (1) to (4) above (see
[Details of Embodiment of the Present Invention]
The embodiment of the present invention will now be described based on the drawings. In the following drawings, the same or corresponding parts are designated by the same reference numbers and description thereof will not be repeated.
(Arrangement of Oxide Superconducting Wire)
Referring to
Oriented metal substrate 10 means a substrate in which crystal orientations are aligned in a biaxial direction in a plane of the substrate surface. As oriented metal substrate 10, an alloy made of two or more metals of nickel (Ni), copper (Cu), chromium (Cr), manganese (Mn), cobalt (Co), iron (Fe), palladium (Pd), silver (Ag), tungsten (W), and gold (Au), for example, is suitably used. These metals may be stacked with another metal or alloy.
Oriented metal substrate 10 may be formed, for example, by bonding an orientated metal layer to the surface of the substrate. The substrate is non-oriented and non-magnetic, and has a higher strength than that of the orientated metal layer. As the substrate, SUS (stainless steel), a Ni-based alloy and the like are used, for example. Examples of a material for the orientated metal layer include, but are not limited, to, Ni, NiW (nickel tungsten) and Cu (copper). When Cu is used as a material for the orientated metal layer, a coating layer made of Ni or the like may be formed on a surface of the orientated metal layer by a method such as plating in a step after the oriented metal substrate has been obtained, so as to prevent oxidation of the Cu forming the orientated metal layer.
As such oriented metal substrate 10, a clad substrate having a stacked structure of NiW/SUS, or a clad substrate having a stacked structure of Ni/Cu/SUS can be used, for example. The strength of the oriented metal substrate can thereby be improved as compared to an example of an elemental orientated metal layer. Furthermore, a good orientation can be obtained since the substrate and the orientated metal layer are bonded together. As a result, oriented metal substrate 10 having a good orientation and high strength can be obtained. Oriented metal substrate 10 preferably has an in-plane orientation Δϕ of 7° or less.
Intermediate layer 20 is formed on oriented metal substrate 10. Intermediate layer 20 is formed of a single layer. A material forming intermediate layer 20 is preferably an oxide having a crystal structure of any one of rock salt type, fluorite type, perovskite type and pyrochlore type. Examples of an oxide having such a crystal structure include: rare earth element oxides such as CeO2 (ceria), Ho2O3 (holmium oxide), Yb2O3 (ytterbium oxide); oxides such as YSZ (yttria-stabilized zirconia), MgO (magnesium oxide), Al2O3 (aluminum oxide); ABO3 perovskite type compounds (A is one or more types of elements selected from Ca, Ba, Sr and lanthanoid elements; B is one or more types of elements selected from Ti, Cr, Mn, Fe, Co, Ni, Zr, Nb, Mo and Gd; O is oxygen) such as SrTiO3 (strontium titanate), BaZrO3 (barium zirconate), LaMnO3. In particular, Y2O3, SrTiO3, LaMnO3 and the like are suitably used in terms of crystal constant and crystal orientation.
These materials have extremely low reactivity with oxide superconducting layer 30, and do not degrade the superconducting properties of oxide superconducting layer 30 even at an interface in contact with oxide superconducting layer 30. These materials can also perform, when forming oxide superconducting layer 30 at high temperature, the function of preventing the diffusion of elements from oriented metal substrate 10 to oxide superconducting layer 30. The material forming intermediate layer 20 is not particularly limited to these materials. Intermediate layer 20 preferably has a good orientation. For example, intermediate layer 20 preferably has an in-plane orientation Δϕ of 8° or less.
Oxide superconducting layer 30 is formed on intermediate layer 20. A material for oxide superconducting layer 30 is preferably a RE123-based oxide superconductor, for example. The RE123-based oxide superconductor means a superconductor expressed by a composition formula of REBa2Cu3Oy. In this composition formula, RE represents one type, or two or more types of rare earth elements such as Y (yttrium), Gd (gadolinium), Sm (samarium), Ho (holmium), La (lanthanum), Nd (neodymium), Eu (europium), Dy (dysprosium), Er (erbium), Yb (ytterbium) and Lu (lutetium). Y is between 6 and 8, and more preferably between 6.8 and 7. To improve the Ic, oxide superconducting layer 30 preferably has a thickness of 1 to 5 μm.
Protective layer 40 is formed on oxide superconducting layer 30 for protecting oxide superconducting layer 30. Protective layer 40 is made of Ag or an Ag alloy, for example. Protective layer 40 is not limited to this Ag protective layer, and a Cu protective layer made of Cu or a Cu alloy may be used instead of the Ag protective layer, for example.
A stacked body is formed of oriented metal substrate 10, intermediate layer 20, oxide superconducting layer 30 and protective layer 40 described above. Stabilizing layer 50 is then formed to cover the periphery of this stacked body. In the present embodiment, stabilizing layer 50 is formed to cover the outer periphery of the stacked body, that is, to cover almost the entire outermost surface of the stacked body. However, “the periphery of the stacked body” as used herein is not limited to the entire periphery, but may be only an upper main surface of the stacked body.
Stabilizing layer 50 is formed of foil or a plated layer of a metal material of good conductivity. The material forming stabilizing layer 50 is preferably Cu or a Cu alloy. Stabilizing layer 50 functions, together with protective layer 40, as a bypass in which the current of oxide superconducting layer 30 commutates during a transition of oxide superconducting layer 30 from the superconducting state to the normal conducting state.
As shown in
Conventionally, an oxide superconducting wire having an intermediate layer formed of a plurality of layers has often been employed.
In the oxide superconducting wire shown in
The present inventors conducted research to reduce the thickness of an intermediate layer in terms of reducing the manufacturing cost. As a result, it was confirmed that the orientation of an oriented metal substrate affects the orientation of an intermediate layer, and that improving the orientation of the oriented metal substrate can form an intermediate layer having a good orientation even if the intermediate layer is formed of a single layer, and can prevent the diffusion of elements from the oriented metal substrate to an oxide superconducting layer.
Oxide superconducting wire 1 according to the present embodiment is based on the above findings, and can have a reduced thickness of intermediate layer 20 as compared to that of the conventional oxide superconducting wire shown in
In the present embodiment, oriented metal substrate 10 preferably has an in-plane orientation Δϕ of 7° or less. Oriented metal substrate 10 may more preferably have an in-plane orientation Δϕ of 6° or less. In the present specification, the in-plane orientation of oriented metal substrate 10 can be evaluated by means of diffraction orientation measurement of a specific plane by X-ray diffraction (XRD).
In the XRD measurement, the RINT manufactured by Rigaku Corporation, for example, can be used as an X-ray generator. The Kα line of Cu is used as an X-ray source. X rays are generated with an output of 40 kV and 40 mA.
The in-plane orientation Δϕ of oriented metal substrate 10 can be determined from the FWHM of ϕ scan of a (111) plane of the main surface of oriented metal substrate 10. The FWHM of ϕ scan of the (111) plane of the main surface of oriented metal substrate 10 corresponds to the FWHM of an X-ray diffraction peak obtained when the (111) plane of oriented metal substrate 10 has a tilt of α=35° (FWHM of ϕ scan). An average value of the FWHMs of four ϕ scan peaks observed when α=35° is satisfied is represented as the in-plane orientation Δϕ. A smaller value of Δϕ indicates a better orientation in the plane.
When measuring the in-plane orientation of oriented metal substrate 10 after the stacked body including oriented metal substrate 10, intermediate layer 20, oxide superconducting layer 30 and protective layer 40 has been formed, the degree of orientation of the surface of oriented metal substrate 10 can be measured by exfoliating protective layer 40 and oxide superconducting layer 30. The exfoliation of protective layer 40 can be performed, for example, by etching protective layer 40 with a mixed solution of a hydrogen peroxide solution and ammonia water. The exfoliation of oxide superconducting layer 30 can be performed, for example, by etching oxide superconducting layer 30 with nitric acid. Since intermediate layer 20 has a small thickness and allows X rays to pass therethrough, the measurement of the degree of orientation of oriented metal substrate 10 is not affected if intermediate layer 20 is not exfoliated.
When oriented metal substrate 10 has an in-plane orientation Δϕ of 7° or less, even if the thickness of intermediate layer 20 formed of a single layer is reduced, lattice matching between oriented metal substrate 10 and oxide superconducting layer 30 can be relaxed, and the diffusion of elements (Ni, for example) between oriented metal substrate 10 and oxide superconducting layer 30 can be prevented. As a result, oxide superconducting layer 30 can be formed with a good orientation on intermediate layer 20 formed of a single-layer thin film, thereby achieving excellent superconducting properties of oxide superconducting wire 1.
When oriented metal substrate 10 has an in-plane orientation Δϕ of more than 7°, on the other hand, it is difficult, when forming oxide superconducting layer 30 at high temperature, to prevent the diffusion of elements (Ni, for example) from oriented metal substrate 10 to oxide superconducting layer 30 by intermediate layer 20. As a result, the crystallinity (orientation and surface smoothness) of oxide superconducting layer 30 may be deteriorated, or a superconducting transition temperature (Tc) may be reduced. Such deterioration in crystallinity and reduction in Tc of oxide superconducting layer 30 result in deterioration in superconducting properties (reduction in Ic, for example) of oxide superconducting wire 1.
To prevent the diffusion of elements between oriented metal substrate 10 and oxide superconducting layer 30, there is no choice but to increase the thickness of intermediate layer 20 formed of a single layer, which may result in inability to produce the effect of reducing the manufacturing cost.
In the present embodiment, the thickness of intermediate layer 20 formed of a single layer is preferably 10 nm or more and 200 nm or less. When the thickness of intermediate layer 20 is 10 nm or more, intermediate layer 20 can perform the function of an anti-diffusion layer and a lattice-matched layer. When the thickness of intermediate layer 20 exceeds 200 nm, on the other hand, the effect of reducing the manufacturing cost is degraded. That is, when the thickness of intermediate layer 20 is 10 nm or more and 200 nm or less, the manufacturing cost can be reduced while a good crystallinity (orientation, surface smoothness and the like) of oxide superconducting layer 30 is achieved.
Furthermore, in the present embodiment, the in-plane orientation Δϕ of intermediate layer 20 is preferably equal to or greater than the in-plane orientation Δϕ of oriented metal substrate 10. A value obtained by dividing the difference between Δϕ of intermediate layer 20 and Δϕ of oriented metal substrate 10 by Δϕ of oriented metal substrate 10, expressed in percentage, is preferably 15% or less.
However, the in-plane orientation Δϕ of intermediate layer 20 is preferably 8° or less. This is because, when the in-plane orientation Δϕ of intermediate layer 20 exceeds 8°, the thickness of intermediate layer 20 will be greater than 200 nm in order to obtain a good orientation in oxide superconducting layer 30 formed on intermediate layer 20.
(Method of Manufacturing Oxide Superconducting Wire)
Next, referring to
Referring to
Next, an intermediate layer forming step (S20 in
Next, a superconducting layer forming step (S30 in
Next, a protective layer forming step (S40 in
Next, a stabilizing layer forming step (S50 in
Referring to
Again, in oxide superconducting wire 1 shown in
Next, the present invention will be specifically described based on an example.
(Samples)
The following samples were prepared in order to examine the effect of the orientation of oriented metal substrate 10 on an oxide superconducting wire. That is, samples (samples No. 1 to No. 13) in which an intermediate layer formed of a single layer and having a thickness of 5 to 300 nm was formed on an oriented metal substrate having an in-plane orientation Δϕ of 5 to 8°, with an oxide superconducting layer formed on this intermediate layer, were prepared.
As the oriented metal substrate, a clad substrate having a stacked structure of Ni/Cu/SUS (samples No. 1 to No. 11) and a Ni—W alloy substrate (samples No. 12 and No. 13) were used. In the clad substrate of each of samples No. 1 to No. 11, the Ni layer had a thickness of 2 μm and the Cu layer had a thickness of 20 μm. In the Ni—W alloy substrate of each of samples No. 12 and No. 13, W had a composition ratio of 5 at % (atomic concentration).
X-ray diffraction analysis (ϕ scan) was performed on the oriented metal substrate for each sample, to measure the in-plane orientation Δϕ. As the intermediate layer, a Y2O3 layer having a thickness of 5 to 300 nm was formed on the oriented metal substrate using a sputtering method. Furthermore, as the oxide superconducting layer, a GdBCO layer having a thickness of 2500 nm was formed on the intermediate layer using a PLD method.
(Evaluation)
For each of the aforementioned samples No. 1 to No. 13, the superconducting property (Ic) was measured at liquid nitrogen temperature (77.3 K) under a self-magnetic field. Superconducting transition temperature Tc was measured by an induction method using the CryoScan device manufactured by THEVA. The results are shown in Table 1.
As shown in Table 1, Δϕ of the oriented metal substrate is smaller than 7° in samples No. 1 to No. 13, except for samples No. 3 and No. 6. Of these, Δϕ of the oriented metal substrate is smaller than 6° in samples No. 1 and No. 8 to No. 11.
First, samples No. 1 to No. 3 and No. 7 having the same thickness of the intermediate layer are compared. In sample No. 3 in which Δϕ of the oriented metal substrate is greater than 7°, there is a reduction in Ic. In samples No. 1 and No. 2 in which Δϕ of the oriented metal substrate is smaller than 7°, on the other hand, it can be seen that Ic and Tc are high, which is preferable. However, in sample No. 7 in which Δϕ of the oriented metal substrate is 7° or less, but Δϕ of the intermediate layer is higher than 8°, Tc has a high value but Ic has a somewhat low value.
Next, a comparison between samples No. 3 and No. 6 in which Δϕ of the oriented metal substrate is greater than 7° and which have different thicknesses of the intermediate layer shows that a higher Ic is obtained in sample No. 6 having a greater thickness of the intermediate layer than in sample No. 3 having a smaller thickness of the intermediate layer. It can thus be seen that, when Δϕ of the oriented metal substrate is greater than 7°, the thickness of the intermediate layer must be increased in order to obtain a high Ic.
On the other hand, a comparison among samples No. 4, No. 5 and No. 12 in which Δϕ of the oriented metal substrate is smaller than 7° and which have reduced thicknesses of the intermediate layer shows that, while Ic is reduced due to the reduction in Tc when the thickness is 5 nm (sample No. 4), high Ic and Tc are obtained when the thickness is 10 nm (samples No. 5 and No. 12).
Furthermore, a comparison among samples No. 1, No. 2, No. 5, and No. 8 to No. 13 in which Δϕ of the oriented metal substrate is smaller than 7° shows that Ic is higher, which is more preferable, in samples No. 1 and No. 8 to No. 11 in which Δϕ of the oriented metal substrate is smaller than 6°. In addition, a comparison among samples No. 1 and No. 8 to No. 11 in which Δϕ of the oriented metal substrate is smaller than 6° shows that the high Ic is maintained even if the thickness of the intermediate layer is reduced from 1000 nm to 150 nm.
Lastly, a comparison between samples No. 5 and No. 12 in which Δϕ of the oriented metal substrate is smaller than 7° and which have the same thickness of the intermediate layer shows that Ic is higher, which is more preferable, in sample No. 5 in which the oriented metal substrate is a clad substrate than in sample No. 12 in which the oriented metal substrate is a Ni—W alloy substrate. The same thing can be said for a comparison between samples No. 8 and No. 13. Therefore, it can be said that a clad substrate is more preferable for improvement in Ic.
In this manner, when the oriented metal substrate has an in-plane orientation Δϕ of 7° or less, an oxide superconducting layer having a good orientation can be formed, even with an intermediate layer formed of a single-layer thin film. More preferably, the intermediate layer may have a thickness of 10 nm or more, and the intermediate layer may have an in-plane orientation Δϕ of 8° or less. More preferably, the oriented metal substrate may have Δϕ of 6° or less. More preferably, a clad substrate may be used as the oriented metal substrate. An oxide superconducting wire allowing for reduced manufacturing cost while maintaining excellent superconducting properties can thereby be obtained. As a result, the effect of improved mass production can be produced.
It should be understood that the embodiments and examples disclosed herein are illustrative and non-restrictive in every respect. The scope of the present invention is defined by the terms of the claims, rather than the embodiments and examples described above, and is intended to include any modifications within the scope and meaning equivalent to the terms of the claims.
1 oxide superconducting wire; 10, 110 oriented metal substrate; 11 oxide layer; 20, 120 intermediate layer; 30, 130 oxide superconducting layer; 40 protective layer; 50 stabilizing layer; 121, 123 CeO2 layer; 122 YSZ layer.
Number | Date | Country | Kind |
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2015-203745 | Oct 2015 | JP | national |
Filing Document | Filing Date | Country | Kind |
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PCT/JP2016/070578 | 7/12/2016 | WO | 00 |
Publishing Document | Publishing Date | Country | Kind |
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WO2017/064893 | 4/20/2017 | WO | A |
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20070238619 | Xiong | Oct 2007 | A1 |
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20120040840 | Okayama et al. | Feb 2012 | A1 |
Number | Date | Country |
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2012-248469 | Dec 2012 | JP |
WO-2008023782 | Feb 2008 | WO |
WO-2010055651 | May 2010 | WO |
Number | Date | Country | |
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20180301248 A1 | Oct 2018 | US |