1. Field of the Invention
The present invention relates generally to ventilators for home or hospital use for supplying gases to a patient in order to assist with their breathing, and is particularly concerned with an oxygen enrichment or gas mixing device which enriches or mixes air supplied to the ventilator inlet with oxygen or other gases at a selected ratio.
2. Related Art
Patients suffering from various diseases such as chronic respiratory diseases, spinal chord injuries, sleep apnea, and the like require complete or partial assistance with breathing. In some cases, breathing must be completely taken over by a ventilator. In other cases, a patient needs only partial support of their normal breathing In the latter case, a patient's normal breathing function can be supported partially by a ventilation system known as pressure support breathing. Ventilators which partially support a patient's breathing can be used in hospitals or in the home. Such ventilators typically include a gas mixer or oxygen enrichment device which mixes oxygen with air for supply to a patient through the ventilator, with the ratio of oxygen to air varying dependent on the specific patient requirements.
In some home use ventilators, oxygen blending is provided by an oxygen blending bag attached to the air inlet port of the ventilator. However, the oxygen blending bag is not a calibrated oxygen mixing device and requires use of an oxygen monitor to verify the level of oxygen enrichment. Other gas blenders for home or hospital ventilators used in assisting a patient's breathing use proportioning systems to maintain accurate blending of atmospheric air and pressurized gas such as oxygen, but such systems are relatively complex and involve parts such as control valves which move during operation of the device. Such systems are therefore relatively expensive and require frequent maintenance.
Embodiments described herein provide for an oxygen enrichment device for supplying a mixture of air and oxygen or other gases at a selected ratio to a ventilator.
According to one embodiment, an enrichment device for mixing ambient air with a gas has a rigid outer housing defining a reservoir and having an outlet port for attachment to a cyclic low pressure source, an ambient air inlet, and a second inlet for connection to a supply of pressurized gas. The reservoir has a passageway for gas flow between the ambient air inlet and the outlet port, and the second inlet communicates with the passageway at a location at or close to the outlet port. The housing contains no parts which move during operation of the device. The passageway may have a restricted inlet portion extending from the ambient air inlet along part of the passageway which is configured to control air flow rate into the reservoir. In one embodiment, the housing has a plurality of internal walls or baffles forming the passageway which define a path for gas through the housing which has a plurality of turns. Both the restricted inlet portion and the tortuous or winding path through the housing formed by the plural turns in the passageway help to control the ratio of gas to ambient air drawn out of the reservoir through the outlet port, and the device has no parts which are required to move during operation of the device in order to control gas mixing.
Air is drawn into the restricted inlet portion of the passageway and a mixture of gas and air is drawn out of the reservoir through the outlet port when the cyclic low pressure source is on, and pressurized gas fills at least part of the passageway when the low pressure source is off. Variation of the flow rate of gas from the pressurized source into the housing varies the ratio of gas to ambient air in the mixture drawn out of the reservoir through the outlet ports. In one embodiment, the outlet port is connected to a ventilator inlet, so that the gas and air mixture is drawn out of the reservoir when a ventilator pump is turned on, i.e. when a patient connected to the ventilator takes a breath, and gas starts to fill the passageway between patient breaths when the pump is off, with the flow rate of pressurized gas controlling how much gas enters the reservoir between breaths and thus the ratio of gas to ambient air drawn out of the reservoir when the pump is on.
Other features and advantages of the present invention will become more readily apparent to those of ordinary skill in the art after reviewing the following detailed description and accompanying drawings.
The details of the present invention, both as to its structure and operation, may be gleaned in part by study of the accompanying drawings, in which like reference numerals refer to like parts, and in which:
Certain embodiments as disclosed herein provide for an oxygen enrichment or gas mixing device for a ventilator suitable for home or hospital use in assisting a patient's breathing. Although the following description concerns blending of oxygen at desired percentage levels with ambient air, it will be understood that the device may alternatively be used for mixing different gases together at a controlled ratio.
After reading this description it will become apparent to one skilled in the art how to implement the invention in various alternative embodiments and alternative applications. However, although various embodiments of the present invention will be described herein, it is understood that these embodiments are presented by way of example only, and not limitation. As such, this detailed description of various alternative embodiments should not be construed to limit the scope or breadth of the present invention.
As illustrated in
Base 16 and base baffle 25 have interleaved cylindrical walls or baffles when the device is assembled as in
Base 16 has a central outlet port 28 which has external threads 30 for screw connection to the ventilator inlet port, an oxygen inlet 32, an annular outer rim 34, and inner and outer concentric, upwardly facing cylindrical walls or tubes 35, 36 extending upwardly from the lower wall 38 of the base. The inner tube or cylindrical tube 35 defines a central conduit 56 which communicates with the outlet port 28. As illustrated in
The reservoir base baffle 25 is of inverted cup-like shape with an upper wall 44 having a central raised rim or spring seat 45, an outer cylindrical wall 46 of diameter less than that of the cover 18, and an inner cylindrical baffle or wall 48 which has a diameter greater than that of the inner cylindrical base baffle 35 and less than that of the outer cylindrical base baffle 36. The arrangement is such that, when the reservoir base baffle 25 is telescopically engaged over the outer cylindrical wall 36 of the base 16, the outer cylindrical baffle wall 46 engages over the outer cylindrical base wall 36, while the inner cylindrical baffle wall 48 engages over the inner cylindrical base wall 35, as best illustrated in
As best illustrated in
As best illustrated in
The outer housing, baffle plate 22, base baffle 25, and cylindrical walls of the base together form the passageway for air through the housing, with the passageway having a plurality of turns forming a tortuous path for both air and incoming oxygen through the reservoir. Air flows in through inlets 42, through restricted inlet portion 74 of the passageway between the upper wall 26 and the baffle plate 22, through the central opening 70 in the baffle plate, and then outwardly through the space 75 between the baffle plate 22 and upper wall 44 of the base baffle and down through outer annular portion 55 of the passageway. Oxygen flows in through inlet 32 and passageway 33 to the port 28, as illustrated by the dotted lines, flowing upwardly through central conduit 56 when the ventilator pump is not operating (i.e. between patient breaths), then through openings 60 into the adjacent annular passageway portion 50, down to the lower end of portion 50, then outwardly through openings 65 into the next annular passageway portion 52, and so on. Thus, air flows inwardly up and down through the successive annular portions of the passageway formed by the interleaved baffles, while oxygen flows outwardly and up and down through the same passageway portions. When a breath is taken, the ventilator pump 13 is actuated and starts to extract air and oxygen from the reservoir and into the ventilator inlet system. The incoming oxygen is under pressure, so incoming oxygen displaces ambient air in the reservoir between breaths, when the ventilator pump is off. The higher the pressure and flow rate of the oxygen, the more ambient air it displaces between patient breaths. The ratio of oxygen to air in the mixture supplied to the ventilator is dependent on how much oxygen flows into the reservoir between breaths, which is controlled by the passageway dimensions, the number of bends, and the oxygen flow rate. The air and oxygen mixes as it is withdrawn from the reservoir through passageway 56 and outlet port 28, and continues to mix through the ventilator pump assembly and breathing circuit.
The interface between the top wall 26 of the outer shell and the baffle plate 22 creates a restricted inlet portion 74 for ambient air entering the reservoir. This creates a resistance to air flow which helps to provide a more precise ratio of oxygen to ambient air in the mixture supplied to the ventilator. The number of bends in the path also helps to control the accuracy of the oxygen to air ratio. In the illustrated embodiment, there are six bends in the passageway between air inlets 42 and outlet 28. A greater or lesser number of bends may be provided in alternative embodiments, for example by providing a lower or higher number of interleaved cylindrical walls on baffles. In alternative embodiments, passageways with three, four or more bends may be provided. The base baffle walls interleaved with the upstanding cylindrical base walls of the base 16 create a restricted, torturous path through the reservoir which inhibits and directs the flow of combined gases within the sealed device 10, further controlling the amount of air and oxygen flowing into the passageway and the ratio of oxygen to ambient air.
The ratio of oxygen to air supplied by device 10 can vary between 21 to 100%, with 21% being ambient air and 100% being oxygen only. The ratio is varied by manual adjustment of the oxygen flow rate according to an oxygen enrichment flow graph or table which can be created by suitable calibration of the device attached to a ventilator, as is known in the field for prior art gas mixing or oxygen concentration devices.
Although the oxygen enrichment device described above is not as accurate as some more complex devices including moving parts such as valves and the like, it is much simpler in construction and requires less maintenance than devices with moving parts. It is also more accurate and more durable than a simple oxygen blending bag as used in the past. The restricted openings and passageway through the reservoir chamber are machined to precise dimensions to provide metered flow of gases through the chamber. The passageway dimensions together with the multiple bends in the gas flow path control the oxygen and air ratios to a relatively high level of precision without requiring moving parts, other than the biasing spring.
The above description of the disclosed embodiments is provided to enable any person skilled in the art to make or use the invention. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the generic principles described herein can be applied to other embodiments without departing from the spirit or scope of the invention. Thus, it is to be understood that the description and drawings presented herein represent a presently preferred embodiment of the invention and are therefore representative of the subject matter which is broadly contemplated by the present invention. It is further understood that the scope of the present invention fully encompasses other embodiments that may become obvious to those skilled in the art and that the scope of the present invention is accordingly limited by nothing other than the appended claims.