Oxygen-fuel pilot with integral ignition

Information

  • Patent Grant
  • 6345979
  • Patent Number
    6,345,979
  • Date Filed
    Thursday, May 25, 2000
    24 years ago
  • Date Issued
    Tuesday, February 12, 2002
    22 years ago
Abstract
A burner (10, 210) is provided in accordance with the present invention that includes an outer tube (62), an inner tube (34) positioned to be within the inner tube (34), a power supply (38) coupled to the inner tube (34), and an ignitor pin (70) coupled to the outer tube (62). An insulator (16) is provided that separates the burner (10) from a natural gas supply (28). The natural gas supply (28) provides natural gas to a combustion zone (45) through the inner tube (34). An oxygen supply (58) provides oxygen to the combustion zone (45) through a gap (144) between inner and outer tubes (34, 62). A spark is created between the inner tube (34) and the ignitor pin (70) to ignite the natural gas and oxygen to create a flame (12).
Description




BACKGROUND AND SUMMARY OF THE INVENTION




The present invention relates to industrial burners, and particularly to a small air/fuel or oxygen/fuel burner. More particularly, the present invention relates to a spark-ignition burner which can be used as a small self-sufficient burner or as a pilot ignition service for a larger burner.




Burners are frequently used in industrial environments to provide heat to various processes. For example, burners are used to provide heat to boilers, furnaces, kilns, rotary dryers, fume incinerators, pollutant-burning afterburners, and laboratory equipment. Some burners are also used as pilots that ignite larger burners. Many burners are configured to convert air and fuel into a combustible air-and-fuel mixture which is then ignited to produce a flame for providing heat to a process.




According to the present invention, a burner includes an outer conduit and an electrical spark generator including an inner conduit passing through a passageway formed in the outer conduit. Fuel discharged from an outlet formed in the inner conduit mixes with oxygen passing through the passageway formed in the outer conduit in a combustion zone within that passageway to create a combustible oxygen and fuel mixture in the combustion zone.




The electrical spark generator further includes an electrical current provider and a ground pin. The electrical current provider is coupled to the inner conduit to establish a flow of electrical current through the inner conduit. The ground pin is positioned to lie in the combustion zone established within the passageway formed in the outer conduit. An electrical arc is formed in the combustion zone between the inner conduit and the ground pin to create a spark and ignite the combustible mixture of oxygen and fuel extant in the combustion zone.




An insulator is coupled to the inner conduit and a connector is coupled to the insulator and the outer conduit to support the inner conduit in the passageway formed in the outer conduit. The insulator is formed to include a passageway receiving a portion of the inner conduit therein. Another insulator is provided to lie between a fuel supply and the inner tube and is formed to conduct fuel passing from the fuel supply into the inner conduit.




Additional features of the invention will become apparent to those skilled in the art upon consideration of the following detailed description of preferred embodiments exemplifying the best mode of carrying out the invention as presently perceived.











BRIEF DESCRIPTION OF THE DRAWINGS




The detailed description particularly refers to the accompanying figures in which:





FIG. 1

is a side elevational view of a burner showing an outer tube conducting oxygen from an oxygen supply through a passageway formed in the outer tube, an inner tube extending through the passageway and discharging fuel provided by a natural gas supply into a combustion zone provided in the outer tube passageway and a power supply electrically coupled to the inner tube and operable to generate a spark between the inner tube and a grounded ignition pin coupled to the outer tube to ignite a combustible mixture extant in the combustion zone, the inner tube being coupled at one end to a first insulator and passing through a second insulator positioned to lie between the first insulator and the combustion zone;





FIG. 2

is an exploded perspective view of components of the burner and the first insulator showing the position in which the burner components are assembled to form a working burner and showing the fuel-conducting inner tube arranged to pass through the second insulator;





FIG. 3

is a side elevational view, with portions cut away, showing the combustion zone in the fuel-dispensing outlet of the burner where the oxygen and natural gas mix to form a narrow, uniform flame and showing placement of a portion of the grounded ignition pin in the combustion zone so as to generate a spark therein to ignite a combustible oxygen and fuel mixture passing therethrough;





FIG. 4

is a cross-sectional view taken along line


4





4


of

FIG. 3

showing the inner tube positioned to lie within the outer tube to create a spark gap therebetween;





FIG. 5

is a perspective view of an alternative embodiment of a burner including a sleeve having a movable ignition pin which permits a user to adjust a spark gap distance between the ignition pin and the inner tube;





FIG. 6

is a side elevational view, with portions cut away, of an alternative embodiment showing a bluff body at the tip of the inner tube so that air, instead of oxygen, traveling through the outer tube can be mixed with the natural gas discharged from the inner tube forming a less uniform flame;





FIG. 7

is a side elevational view of the present invention showing the ignition end of the burner to contained within a ceramic block for insertion into a refractory furnace;





FIG. 8

is a side elevational view, with portions cut away, of the burner mounted within a larger burner and used as a pilot for starting the larger burner, the pilot burner being sealed and secured to the larger burner by a threaded connection between the larger burner and the burner;





FIG. 9

is a side elevational view, with portions cut away, of yet another alternative embodiment showing the burner being used as a pilot for a larger burner, the pilot including an O-ring used as a seal and a set screw for holding the pilot in place within the burner;





FIG. 10

is a side elevational view, with portions cut away, of still another alternative embodiment showing the burner as a pilot for a larger burner, the pilot including an O-ring used as a seal and the outer tube comprising machine threads for securing the pilot burner within the larger burner;





FIG. 11

is a side elevational view of an alternative embodiment showing the burner including a ceramic star insulator (in phantom) for supporting a portion of the weight of the inner tube to prevent the inner tube from engaging and grounding out with the ignition pin;





FIG. 12

is an exploded perspective view of the burner of

FIG. 11

showing the star insulator positioned to lie between a counter bore formed in the outer tube and a ring coupled to the inner tube; and





FIG. 13

is a front view of the ceramic star insulator shown in

FIGS. 11 and 12

.











DETAILED DESCRIPTION OF THE DRAWINGS




A spark-ignition burner


10


is provided to mix oxygen and natural gas in a combustion zone


45


to produce a flame


12


(see

FIG. 3

) and is configured for use as a burner or a pilot ignition apparatus in a larger burner. The burner


10


comprises various modular units which are easily assembled together. The first modular unit


14


comprises a fitting


20


, a compression ring


22


, and a connector


24


, as shown in

FIGS. 1 and 2

. An insulator


16


is positioned to be between burner


10


and a natural gas supply


28


. Fuel other than natural gas may also be used in burner


10


.




Insulator


16


is made of PVC plastic and includes a length


17


of about 2 inches (5 centimeters). It is within the scope of the disclosure to make the insulator of alternate materials such as MACOR or machinable glass ceramic and of a shorter or a longer length. Insulator


16


is hollow, thereby forming a passageway


26


through which fuel, for example, can flow. A fitting


18


is connected to natural gas supply


28


and gas flows into fitting


18


at a natural gas inlet


30


.




A second modular unit


32


comprises an inner tube


34


configured to conduct fuel therethrough, an ignitor clip


36


, porcelain blocks


46


,


48


, and a connector


50


. Inner tube


34


is made of stainless steel and includes two opposite ends


40


,


42


and a hollow body


41


extending therebetween. Porcelain blocks


46


,


48


act as insulators as described below and thus cooperate to define a second insulator spaced-apart from first insulator


16


as shown, for example, in FIG.


1


. Ignitor clip


36


, also made of stainless steel, is coupled to inner tube


34


by, for example, welding. Ignitor clip


36


is also coupled to a power supply


38


as shown in FIG.


1


.




The power supply


38


provides the ignitor clip


36


with a constant supply of current until ignition occurs. By providing ignitor clip


36


at end


40


of the inner tube


34


with current from the power supply


38


, inner tube


34


is an electrical conduit charged with current. Opposite end


42


of the inner tube


34


includes the fuel-dispensing outlet


44


for the natural gas flowing therethrough that leads to a combustion zone


45


. Thus, inner tube


34


is a gas conduit as well as an electrical conduit. Porcelain blocks


46


,


48


surround inner tube


34


and connector


50


surrounds porcelain blocks


46


,


48


as shown in

FIGS. 1 and 2

. Porcelain blocks


46


,


48


act as insulators to prevent current from running from inside tube


34


to connector


50


. Fuel-conducting inner tube


34


passes through the insulator defined by porcelain blocks


46


,


48


as shown, for example, in

FIGS. 1 and 2

.




Second modular unit


32


connects with first modular unit


14


as inner tube


34


is received by fitting


20


, compression ring


22


, and connector


24


as shown in FIG.


1


. Compression ring


22


and connector


24


are tightened down around fitting


20


thereby securing end


40


of inner tube


34


within fitting


20


. Because fittings


18


,


20


, compression ring


22


, and connector


24


are made of steel, a conductive material, insulator


16


is provided to block the flow of electricity provided by power supply


38


from flowing to natural gas supply


28


and the rest of the plant (not shown) which may contain electrically sensitive equipment (not shown).




Insulator


16


provides a physical electric separator or barrier between natural gas supply


28


and fitting


20


and the remainder of burner


10


. Thus, stray voltages from power supply


38


are blocked and prevented from traveling to natural gas supply


28


by insulator


16


. This provides protection to natural gas supply


28


and any electrically sensitive equipment in electrical communication with natural gas supply


28


.




As shown in

FIGS. 1 and 2

, a three-way connector


52


is provided having a third opening


54


coupled to connector


50


of the second modular part


32


, a second opening


56


connected to an oxygen supply


58


, and a first opening


60


connected to an outer tube


62


. Thus, outer tube


62


is a gas conduit providing oxygen to combustion zone


45


and inner and outer tubes


34


,


62


provide a gas conduit providing both natural gas and oxygen to combustion zone


45


. Connector


50


and outer tube


62


are shown to include pipe threads


64


which provide air-tight and water-tight seals. Thus, no extra sealing measures are required to seal between connector


50


and outer tube


62


. Alternatively, the second modular unit and the outer tube may be connected to the three-way connector by an O-ring connection, silver solder, a press fit, or any other coupling method.




Outer tube


62


includes opposite ends


66


,


68


and an ignition or ground pin


70


is located at end


68


as shown in

FIGS. 1 and 3

. Ignition pin


70


is connected to ground


72


. Inner tube


34


lies within outer tube


62


so that fuel-dispensing outlet


44


of inner tube


34


is in close proximity of ignition pin


70


and provides a spark gap


82


. Spark gap


82


is the distance between end


42


of inner tube


34


and ignition pin


70


. Thus, power supply


38


, ignitor clip


36


, inner tube


34


, and ignitor pin


70


connected to ground


72


provide an electric spark generator that creates a spark across spark gap


82


that ignites the combustion of the natural gas and oxygen within combustion zone


45


.




Burner


10


includes a central axis


118


at shown in FIG.


1


. End


68


of outer tube


62


is formed to include a rim


120


defining an outlet


122


that is spaced axially outward from fuel-dispensing outlet


44


of inner tube


34


along central axis


118


by a distance


124


. Outlet


122


is also spaced axially outward from ignition pin


70


by a distance


126


as shown in FIG.


3


. Fuel-dispensing outlet


44


is spaced axially inward from ignition pin


70


by a distance


128


.




Outer tube


62


includes an outer surface


130


, an inner surface


132


facing away from outer surface


130


, an outer diameter


133


, and a radial thickness


134


measured between outer surface


130


and inner surface


132


. Inner tube


34


includes an outer surface


136


facing toward inner surface


132


of outer tube


62


, an inner surface


138


facing away from outer surface


136


, an outer diameter


140


, and a radial thickness


142


measured between outer surface


136


and inner surface


138


. A radial gap


144


(measured between inner surface


132


of outer tube


62


and outer surface


136


of inner tube


34


) creates a passageway


139


for oxygen to travel to combustion zone


45


. Gap


144


is greater than radial thickness


134


of outer tube


62


as shown in FIG.


4


. Another radial gap


146


(measured radially between fuel-dispensing outlet


44


and ignition pin


70


) and distance


128


create spark gap


82


.




According to a preferred embodiment of the present disclosure, distance


124


is 0.422 inches (1.07 centimeters); distance


126


is 0.297 inches (0.751 centimeters); distance


128


is 0.125 inches (0.316 centimeters); outer diameter


133


is 0.587 inches (1.49 centimeters); radial thickness


134


is 0.06 inches (0.152 centimeters); outer diameter


140


is 0.1875 inches (0.474 centimeters); radial thickness


142


is 0.02 inches (0.0506 centimeters); gap


144


is 0.140 inches (0.354 centimeters); and radial gap


146


is 0.06 inches (0.152 centimeters). Many other variations of these dimensions are also within the scope of the present disclosure.




Burner


10


operates such that natural gas flowing from natural gas supply


28


enters fitting


18


at natural gas inlet


30


. The gas then flows through first insulator


16


and fitting


20


to inner tube


34


. Oxygen from the oxygen supply


58


flows through outer tube


62


and around inner tube


34


through passageway


139


in direction


63


as indicated in FIG.


3


. The inner tube


34


carries the gas through second insulator


46


,


48


and keeps it separated from the oxygen until the gas exits at end


42


into combustion zone


45


.




Inner tube


34


also carries, as stated before, the electrical current for the spark ignition means. Because of the close proximity of grounded ignition pin


70


and electrically charged inner tube


34


, the current provided by power supply


38


and traveling through inner tube


34


jumps from inner tube


34


to ignition pin


70


to form an electrical arc within combustion zone


45


. Ignition pin


70


is positioned to lie within outer tube


62


as shown in FIG.


3


and is located near fuel-dispensing outlet


44


of inner tube


34


. As the natural gas and the oxygen mix at the fuel-dispensing outlet


44


, the electric arc between ignition pin


70


and inner tube


34


creates an ignition force for igniting flame


12


as shown in FIG.


3


. Thus, ignitor pin


70


provides an ignitor extension to which the electrical arc jumps.




Because fuel-dispensing outlet


44


of inner tube


34


is axially inset from outlet


122


of outer tube


62


, smooth laminar flow exists at outlet


122


. This laminar flow produces a non-turbulent, narrow flame


12


. Because flame


12


is narrow, localized hot spots are reduced at outlet


122


. Thus, no turbulent “flame wash” is produced that could reduce the useful life of a burner or degrade any other surrounding material that is susceptible to high temperatures.




An alternative embodiment is provided in

FIG. 5

wherein ignition pin


70


is coupled to a sleeve


74


and an outer tube


76


includes an aperture or notch


78


.




Ignition pin


70


is movable back and forth in directions


75


through notch


78


relative to outer tube


76


between a plurality of positions. As sleeve


74


moves in direction


75


along axis


80


of outer tube


76


, spark gap


82


increases or decreases. Thus, the position of ignition pin


70


relative to inner tube


34


is adjustable. Because the distance between ignition pin


70


and inner tube


34


is adjustable, spark gap


82


(see, for example,

FIG. 3

) is also adjustable. It is advantageous to be able to adjust the position of ignition pin


70


as a fine adjustment for setting an optimum spark gap


82


during installation and setup of the burner


10


. Thus, sleeve


74


provides a portion of an adjustable electric spark generator. Although

FIG. 5

illustrates an adjustable spark gap


82


through the use of a movable sleeve


74


to which the ignition pin


70


has been attached, it is within the scope of the invention to include any type of fixture apparatus for fixing movable sleeve


74


at a fixed position relative to outer tube


76


to “fine tune” the position of ignition pin


70


relative to inner tube


34


.




In another alternative embodiment of the present invention, air or air with varying grades of oxygen may be used instead of pure oxygen to run through outer tube


62


as shown, for example, in FIG.


6


. When air instead of oxygen is mixed with fuel from inner tube


34


, a bluff body


84


may be attached to inner tube


34


. A bluff body


84


creates turbulent eddies


86


formed as the air travels through passageway


139


in outer tube


62


in direction


63


and mixes with the fuel from inner tube


34


before traveling out an outlet opening


69


of outer tube


62


. Because of the turbulent flow, a much less uniform flame


12


is produced.




In an alternative embodiment shown in

FIG. 7

, ceramic block


88


is attached to burner


10


by cementing ceramic block


88


around outer tube


62


. It is often necessary to insert burner


10


into a refractory furnace (not shown) made of multiple bricks. Attaching ceramic block


88


to burner


10


allows burner


10


to be installed into the refractory furnace without the need to make additional adjustments or inlet holes to the furnace itself. The ceramic block


88


acts as one of the existing blocks or bricks already in the furnace. Because flame


12


is narrow, it does not strike block


88


which could cause undesirable high temperature to develop on block


88


. Ceramic block


88


can be provided in various shapes and sizes to fit a plurality of refractory furnaces.




Burner


10


may be used alone as a small self-sufficient burner or as a pilot ignition service for a larger burner


110


as shown in FIG.


8


. As shown in

FIG. 8

, large burner


110


includes a gas conduit


170


, an oxygen-admission port


160


, an oxygen-supply housing


116


, and a frame


114


mounted in an inlet end of a burner block


112


is provided. Further details of a burner system similar to that shown in

FIG. 9

are described in U.S. Pat. No. 5,458,483, the subject matter of which is expressly incorporated by reference herein. Burner


10


is mounted to burner


110


for use as a pilot burner to aid in the ignition of burner


110


. Burner


110


discharges a flame


12


into a flame chamber


132


as shown in FIG.


8


. Pilot burner


10


is needed, for example, when larger burner


110


is shut off frequently or perhaps at the end of each day. Many burners are self igniting in hot temperature environments (e.g. about 1200° F., 650° C.); however, if the burner is turned off so frequently that temperatures do not always remain high enough to self ignite, a pilot burner is needed. As shown in

FIG. 8

, pilot burner


10


is identical to burner


10


shown in

FIGS. 1 and 2

. Pilot burner


10


is mounted to burner


110


through the use of pipe threads


64


located around outer tube


62


. As stated previously, pipe threads


64


are air and water tight and, therefore, eliminate the need for an additional seal. Pilot burner


10


is shown mounted at the top of burner


110


. However, it is within the scope of the invention that burner


10


may be mounted to burner


110


in any of a variety of locations.




In further alternative embodiments where burner


10


is used as a pilot burner for larger burners


110


, pilot burner


10


may be attached by means other than pipe threads


64


. For example,

FIG. 9

shows burner


10


inserted in direction


91


and mounted to burner


110


through the use of a set screw


90


drilled through burner


110


and into outer tube


62


of pilot burner


10


. An O-ring


92


may be added around outer tube


34


to produce an air-tight or water-tight seal. O-ring


92


provides the necessary seal needed between the two burners


10


,


110


.

FIG. 10

shows an alternative embodiment where machine threads


94


are used for securing pilot burner


10


to burner


110


. O-ring


92


is provided to create an air-tight and water-tight seal. In addition, the pilot burner


10


may be cemented (not shown) into the larger burner


110


without the use of O-ring


92


for purposes of permanently sealing the pilot burner


10


within the larger burner


110


.





FIGS. 11 and 12

show another alternative burner


210


which includes a star insulator


96


and an outer tube


262


having a counter bore


99


. Star insulator


96


is shown in FIG.


13


and is positioned to lie within outer tube


262


as shown in FIG.


11


. Star insulator


96


is radially symmetric and includes five tips


97


and a center hole


98


. Inner tube


34


is positioned to lie in center hole


98


of star insulator


96


and includes a silver soldered ring


95


that abuts star insulator


96


to position star insulator


96


against counter bore


99


formed in outer tube


262


. Star insulator


96


is made of ceramic; however, star insulator may be made of any insulating materials. Star insulator


96


prevents inner tube


34


from engaging and grounding out against ignitor pin


70


. In high temperatures, inner tube


34


may tend to slightly deform one way or another. Star insulator


96


supports the weight of inner tube


34


while centering inner tube


34


within outer tube


62


. Star insulator


96


may also be used in place of bluff body


84


to create turbulent eddies.




Although the invention has been described in detail with reference to certain preferred embodiments, variations and modifications exist within the scope and spirit of the disclosure.



Claims
  • 1. A burner comprisingan oxygen conduit formed to include an oxygen inlet, an oxygen outlet, and an oxygen passageway extending between the oxygen inlet and oxygen outlet and including a combustion zone therein at the oxygen outlet, a spark generator including a fuel conduit formed to include a fuel inlet, a fuel outlet, and a fuel passageway extending between the fuel inlet and outlet to communicate fuel to the combustion zone to mix with oxygen extant therein, the spark generator further including an electrical current provider coupled to the fuel conduit to establish a flow of electrical current through the fuel conduit and a ground pin attached to the oxygen conduit and positioned to lie in the combustion zone established within the oxygen passageway and in a spaced-apart distance upstream of the oxygen outlet to cause an electrical arc to form in the combustion zone between the fuel conduit and the ground pin to create a spark and ignite a combustible mixture of oxygen and fuel extant in the combustion zone, and further comprising a sleeve mounted for movement relative to the fuel conduit and formed to include a central opening receiving the fuel conduit therein and wherein the fuel conduit is formed to include a pin-receiving slot communicating with the fuel outlet and the ground pin is coupled to the sleeve and arranged to move back and forth in the slot during movement of the sleeve relative to the fuel conduit to vary a spark gap distance between the fuel outlet and the ground pin in the combustion zone.
  • 2. The burner of claim 1, wherein the fuel conduit is a tubular member and the sleeve is ring-shaped and includes an annular inner wall arranged to slide on all annular outer wall of the tubular member and the ground pin is appended to the annular inner wall.
  • 3. A burner comprisingan oxygen conduit formed to include an oxygen inlet, an oxygen outlet, and an oxygen passageway extending between the oxygen inlet and oxygen outlet and including a combustion zone therein at the oxygen outlet, a spark generator including a fuel conduit formed to include a fuel inlet, a fuel outlet, and a fuel passageway extending between the fuel inlet and outlet to communicate fuel to the combustion zone to mix with oxygen extant therein, the spark generator further including an electrical current provider coupled to the fuel conduit to establish a flow of electrical current through the fuel conduit and a ground pin attached to the oxygen conduit and positioned to lie in the combustion zone established within the oxygen passageway and in a spaced-apart distance upstream of the oxygen outlet to cause an electrical arc to form in the combustion zone between the fuel conduit and the ground pin to create a spark and ignite a combustible mixture of oxygen and fuel extant in the combustion zone, further comprising a fixture configured to mount the fuel conduit in the oxygen passageway formed in the oxygen conduit and the fixture includes an insulator coupled to the fuel conduit and a connector coupled to the insulator and the oxygen conduit to support the fuel conduit in the oxygen passageway, wherein the insulator is formed to include a passageway receiving a portion of the fuel conduit therein, and wherein a first portion of the insulator is arranged to lie in the oxygen passageway and a second portion of the insulator is arranged to lie outside of the oxygen passageway and the connector is coupled to the second portion of the insulator.
  • 4. The burner of claim 3, wherein the electrical current provider is coupled to the fuel conduit at a point in spaced-apart relation to the oxygen conduit to position the first portion of the insulator therebetween.
  • 5. A burner comprisingan oxygen conduit formed to include an oxygen inlet, an oxygen outlet, and an oxygen passageway extending between the oxygen inlet and oxygen outlet and including a combustion zone therein at the oxygen outlet, a spark generator including a fuel conduit formed to include a fuel inlet, a fuel outlet, and a fuel passageway extending between the fuel inlet and outlet to communicate fuel to the combustion zone to mix with oxygen extant therein, the spark generator further including an electrical current provider coupled to the fuel conduit to establish a flow of electrical current through the fuel conduit and a ground pin attached to the oxygen conduit and positioned to lie in the combustion zone established within the oxygen passageway and in a spaced-apart distance upstream of the oxygen outlet to cause an electrical arc to form in the combustion zone between the fuel conduit and the ground pin to create a spark and ignite a combustible mixture of oxygen and fuel extant in the combustion zone, wherein the oxygen conduit includes an outer tube defining a downstream portion of the oxygen passageway and a housing defining an upstream portion of the oxygen passageway, the ground pin is coupled to the outer tube, and the housing is a T-shaped fitting including a first opening coupled to the outer tube, a second opening adapted to be coupled to an oxygen supply, and a third opening receiving an insulator therein, the insulator is formed to include a passageway receiving the fuel conduit therein, and further comprising a connector coupled to the insulator and the housing at the third opening to support the fuel conduit in the oxygen passageway, and wherein a first portion of the insulator is arranged to lie in the oxygen passageway and a second portion of the insulator is arranged to lie outside of the oxygen passageway and the connector is coupled to the second portion of the insulator.
  • 6. The burner of claim 5, wherein the electrical current provider is coupled to the fuel conduit in spaced-apart relation to the oxygen conduit to position the first portion of the insulator therebetween.
  • 7. A burner comprisingan oxygen conduit formed to include an oxygen inlet, an oxygen outlet, and an oxygen passageway extending between the inlet and outlet and including a combustion zone therein at the oxygen outlet, a spark generator including a fuel conduit having a fuel inlet, a fuel outlet, and a fuel passageway extending therebetween to communicate fuel to the combustion zone in the oxygen passageway, the fuel outlet of the fuel conduit being positioned to lie in the passageway of the oxygen conduit in spaced-apart relation to the oxygen outlet of the oxygen conduit position the combustion zone therebetween, the spark generator further including an electrical ground connector coupled to the oxygen conduit and electrical current provider coupled to the fuel conduit at a point in spaced-apart relation to the oxygen outlet to position the oxygen inlet therebetween, the spark generator being configured to create a spark within the extant in the combustion zone, and an insulator in contact with the fuel conduit and formed to include a passageway receiving the fuel conduit therein, at least a portion of the insulator being positioned to lie between the electrical current provider and the oxygen inlet.
  • 8. The burner of claim 7, wherein the electrical current provider includes a clip coupled to the fuel conduit and a lead connector appended to the clip and adapted to be coupled to a power supply.
  • 9. The burner of claim 7, wherein the oxygen conduit includes an outer tube defining a downstream portion of the oxygen passageway and a housing defining an upstream portion of the oxygen passageway, a portion of the insulator is arranged to lie in the housing, the burner further comprising a connector arranged to couple the insulator to the housing to support the fuel conduit in a fixed position in the oxygen passageway, and wherein the insulator is arranged to block flow of electrical current from the fuel conduit to the ground connection coupled to the oxygen conduit through the housing.
  • 10. The burner of claim 9, wherein the insulator is formed to include a first insulator block and a second insulator block in spaced-apart relation to the first insulator block and the connector is positioned to lie between the first and second insulator blocks.
  • 11. The burner of claim 10, wherein the housing includes a first opening threadably coupled to the outer tube of tbe oxygen conduit, a second opening adapted to be coupled to an oxygen supply, and a third opening threadably coupled to the connector.
  • 12. The burner of claim 7, wherein the electrical ground connector includes a ground line and a pin coupled to the ground line and the oxygen conduit and positioned to lie in the combustion zone within the passageway of the oxygen conduit between the outlet of the fuel conduit and the outlet of the oxygen conduit.
  • 13. A burner comprisinga spark generator having a power supply, an ignitor clip coupled to the power supply, an inner tube coupled to the ignitor clip and formed to include an inlet and an outlet spaced apart from the inlet, the inner tube defining a passageway extending between the inlet and outlet of the inner tube to communicate fuel to a combustion zone, and a grounded ignition pin, the spark generator being configured to create a spark between the ignition pin, and the inner tube being positioned to lie in spaced-apart relation to the ignition pin, an outer tube including an inlet and an outlet spaced apart from the inlet, the outer tube defining a passageway extending between the inlet and outlet of the outer tube and including the combustion zone therein to communicate oxygen to the combustion zone, and an ignitor insulator having a passageway configured to receive the inner tube therein, the ignitor insulator being coupled to and positioned to lie between the igniter clip of the spark generator and a housing coupled to an outer tube in order to insulate the housing and outer tube from the spark generator.
  • 14. The burner of claim 13, wherein the inner tube, housing, outer tube, ignitor clip, and igniter insulator of the burner assembly are positioned to lie along a horizontal axis.
  • 15. The burner of claim 14, wherein the outlet of the outer tube is spaced apart from the outlet of the inner tube along a longitudinal axis of the burner, and the ignition pin is coupled to an inner surface of the outer tube and positioned to lie between the outlet of the inner tube conduit and the outlet of the outer tube conduit along the longitudinal axis of the burner.
  • 16. The burner of claim 15, wherein a flame is ignited in the combustion zone and the combustion zone is positioned to lie within the outer tube and between the second end of the inner tube and the second end of the outer tube along the longitudinal axis of the burner.
  • 17. The burner of claim 15, wherein the fuel is urged to run through the inner tube and upon exiting the inner tube at the outlet of the inner tube, the fuel passes over the ignitor pin within the passageway of the outer tube.
  • 18. The burner of claim 13, wherein the ignitor clip is formed to include an aperture and the inner tube is received within the aperture.
  • 19. The burner of claim 13, further comprising a second insulator formed to include a passageway configured to communicate the fuel from a fuel supply to the passageway of the inner tube and the second insulator is positioned to electrically insulate the fuel supply from the electric spark generator.
Parent Case Info

This patent application claims priority to U.S. Provisional Application Ser. No. 60/066,869 filed Nov. 25, 1997 which is expressly incorporated by reference herein.

PCT Information
Filing Document Filing Date Country Kind
PCT/US98/25240 WO 00
Publishing Document Publishing Date Country Kind
WO99/27303 6/3/1999 WO A
US Referenced Citations (1)
Number Name Date Kind
2996113 Williams Aug 1961 A
Provisional Applications (1)
Number Date Country
60/066869 Nov 1997 US