The present invention relates to a pack of smoking articles and a corresponding production method.
The present invention can be advantageously applied to a pack of cigarettes to which the following description will explicitly refer without thereby losing generality.
It should be noted that, in the present text, reference will be made indiscriminately to the specific example of “cigarettes” rather than to the more generic expression “smoking articles”, without however losing generality in relation to other types of articles (such as cigars, cigarillos, electronic cigarettes or ecigs, auxiliary products such as filters, refills for ecigs and other tobacco-based products or with alternative or tobacco-replacement components).
The present invention relates, in particular, to a pack of cigarettes of the type comprising:
A pack of cigarettes of the type indicated is also referred to as a soft or semi-rigid pack depending on the grammage of the outer wrapper sheet, so as to differentiate it from the packs of cigarettes wherein the outer casing consists of a rigid container, commonly made of cardboard.
According to the most common solution for this type of pack, the inner wrapper is completely devoid of gluing points and is kept in its closed condition by the outer wrapper that is formed around it. However, the latter is usually without a top wall, so the upper wall of the pack is actually formed by the upper wall of the inner wrapper.
To fix this wall in the closed position and to retain the inner wrapper within the outer wrapper, it is a common technique to exploit a sticker or label (often with a State tax stamp) glued so that it performs these functions.
This sticker is applied to the upper flaps of the inner wrapper, according to a configuration whereby it is folded in a U-shape and oriented transversely with respect to the longer faces of the outer wrapper, so as to arrange itself over these faces and adhere simultaneously to the upper flaps of the inner wrapper and to the opposite upper edges of the two longer faces of the outer wrapper.
According to the solution described in the patent application IT123456 owned by the same Applicant, this label is—instead—only applied onto the upper flaps of the inner wrapper, remaining within the perimeter of the upper wall formed by these. According to this solution, the function of retaining the inner wrapper within the outer wrapper is performed by gluing points provided between an inner side of the outer wrapper and a corresponding outer side of the inner wrapper.
The present invention aims to produce an improved pack of cigarettes with respect to known solutions, in particular regarding the method of closing the upper flaps of the inner wrapper.
This objective is achieved through a solution having the characteristics referred to in claim 1.
The present invention also relates to a packaging method according to claim 5.
For the reasons that will become apparent below, the cigarette pack solution described herein is able to dispense with the State adhesive stamp for closing the upper flaps of the inner wrapper, with consequent advantages for the packaging and the related packaging method, which will be detailed below.
Further characteristics and advantages of the invention will become apparent from the description that follows with reference to the attached drawings, provided purely by way of non-limiting example, wherein:
In the following description various specific details are illustrated aimed at a thorough understanding of the embodiments. The embodiments may be implemented without one or more of the specific details, or with other methods, components, materials, etc. In other cases, known structures, materials or operations are not shown or described in detail to avoid obscuring various aspects of the embodiments.
The references used here are only for convenience and do not therefore define the field of protection or the scope of the embodiments.
As indicated above, the present invention relates to a pack of cigarettes, in particular a pack of the so-called “soft” or “semi-rigid” type.
In general, the pack described here includes:
The pack subject of the present invention comprises at least one tab, which is arranged protruding from one edge of one of the aforesaid upper flaps of the inner wrapper, and is fixed onto a corresponding portion of the inner wrapper or the outer wrapper to maintain these upper flaps of the inner wrapper in the aforesaid arrangement against the head end of the group of cigarettes.
This tab has the function of fixing the upper flaps of the inner wrapper in their closed condition in which they form the aforesaid upper wall.
The presence of the tab in question provides a series of advantages.
Firstly, unlike the known solutions described at the beginning, it is no longer necessary to use the sticker or label to close the upper flaps of the inner wrapper, so that this label may also be absent—should the laws of the State allow its absence—or it can be applied in other positions of the pack.
Moreover, thanks to the tab in question, the pack is already closed from the moment in which the formation of the outer wrapper on the inner wrapper containing the group of cigarettes is completed.
This means that when the pack is picked up by the forming device, it has no protruding flaps or parts, as instead occurs in the methods of the prior art.
In particular, in these known methods, at the outlet of the forming device, the upper flaps of the inner wrapper of the pack are still open and remain in this condition until the sticker or label is applied at a subsequent station.
Clearly the presence of flaps or portions protruding from the packs increases the risk of malfunctions or jamming of the machine, a problem which is obviously solved by the pack solution described herein.
In this regard, note that the same problem has already been faced and solved in the past by applying gluing points between these upper flaps of the inner wrapper, fixing them directly to each other.
However, this solution has the drawback of subjecting the cigarettes to a risk of contamination by the glue used to join the flaps together.
On the contrary, in the solution described herein, the indicated tab can still be fixed by glue, as will be seen in detail below but, however, avoiding that it is applied to parts of the two wrappers intended to be arranged directly facing the group of cigarettes.
As indicated, the tab may be on the inner wrapper or on the outer wrapper. In this regard,
With reference now to the embodiment of
Conventionally, the wrapper 4 may be made of paper and the wrapper 2 of metallized paper.
In the illustrated example, the group of cigarettes P is formed by the placement of three distinct rows of cigarettes, each constituted by a plurality of cigarettes mutually set side-by-side.
The wrapper 2 is folded around the group of cigarettes P so as to form a tubular wall 21, which wraps the group of cigarettes P, arranging itself with its own axis parallel to the longitudinal axis of the cigarettes, and a lower wall 22 and an upper wall 23, which, respectively, cover the head end and the bottom end of the group of cigarettes P.
The two walls 22 and 23 consist, respectively, of the lower and upper flaps of the wrapping sheet which protrude, below and above, beyond the group of cigarettes P, and which are folded against the lower and upper end of this group.
Preferably, these flaps are folded according to the method, widely used in the art, known as “soap-like”, whereby two first opposite flaps, for example, the flaps 23I and 23II with reference to the upper wall, are first folded against the corresponding end of the group of cigarettes, and subsequently the other two opposite flaps, the flaps 23III and 23IV with reference to the upper wall 23, are folded one after the other against the same end, first the flap 23III and then the flap 23IV with reference to the upper wall 23.
In
This folding mode is easily recognizable by the trapezoidal profile assumed by the two outer flaps (i.e. the flaps 23III and 23IV with reference to the wall 23 of the illustrated example).
The outer wrapper 4 is folded around the group of cigarettes P wrapped in the inner wrapper 2, in a completely similar manner It is—in fact—folded so as to present a tubular wall 41 which is arranged around the tubular wall 21 of the inner wrapper, and a lower wall 42 that overlaps the lower wall 22 of the inner wrapper. Various gluing points—not shown—are applied to the wrapping sheet still to be formed, to fix the wrapper 4 in its folded condition.
The outer wrapper 4 is—instead—devoid of an upper wall, so that the upper wall 23 of the inner wrapper 2 directly faces the outside, through the upper edge of the tubular wall 41 of the outer wrapper 4, and, in fact, constitutes the outer upper wall of the pack 10.
The inner wrapper 2 is provided with a protruding tab 26 arranged on its outer upper flap (flap 23IV in the illustrated example), which is intended to be fixed to an inner side of the tubular wall 41 of the outer wrapper 4, or to an outer side of the tubular wall 21 of the same inner wrapper.
The tab 26 constitutes the tab indicated at the beginning configured to perform the function of fixing the upper flaps of the inner wrapper in their closed condition.
It has a length such as to exceed the outer contour (perimeter) of the upper wall 23 and fold against the tubular wall 21.
In various preferred embodiments, as in the one illustrated, the pack 10 described herein has gluing points 32 which fix together the inner wrapper 2 and the outer wrapper 4. Preferably, the gluing points 32 are provided between the tubular walls 21 and 41 of the two wrappers 2 and 4.
In a per se known manner, these gluing points can be applied to the wrapping sheet that will constitute the outer wrapper 4, simultaneously applying the other gluing points configured for fixing the wrapper 4 in its closed condition. In a conventional manner, this operation can take place during the packaging process, before this sheet is folded around the inner wrapper 2 containing the group of cigarettes.
In various preferred embodiments, at the same time as the gluing points 32 are applied, one or more gluing points 34 can also be applied to this wrapping sheet to join the tab 26 to an inner side of the tubular wall 41 of the outer wrapper 4. The gluing points 34 between the tab 26 and the tubular wall 41 are applied to a portion of the tubular wall 41 intended to identify the aforementioned corresponding portion of the outer wrapper 4.
In another embodiment, not illustrated, the gluing points 34 are applied to the inner wrapper sheet 2 to join the tab 26 to an outer side of the tubular wall 21 of the inner wrapper.
With reference now to
In a manner known per se, as illustrated, this sheet may have predefined folding lines 111 (or creases) configured for ensuring that the sheet is folded in the predetermined manner during the forming process.
In this regard, the inclined folding lines 113 obtained on the portions of the sheet that will form the upper and lower flaps of the wrapping, are used to achieve the “soap” folding discussed above.
With reference to
Starting from the web W1 intended to make the inner wrapper 2, this is unwound from a reel—step A—and fed along the machine to be subjected to a first creasing operation (not illustrated) with which the pre-defined described above folding lines are obtained, and subsequently subjected to a cutting operation to form the tab 26 (step B).
A further cutting operation separates the unwound web from the reel into individual wrapping sheets 102 (step C).
Other embodiments of the wrapping process envisage that steps B and C are exchanged in order of time, or that they are carried out simultaneously by the same cutting station.
The single sheet 102 is then fed to a first forming device, at the inlet of which the sheet 102 is associated with the group of cigarettes P which it will wrap (step D).
Inside the forming device, the sheet 102 is folded around the group of cigarettes P so as to form the inner wrapper 2 (step E).
At the same time, a second web W2 unwound from a reel, intended for producing the outer wrapper 4, is also subjected to creasing and cutting operations to obtain the individual sheets 104 (not illustrated).
The gluing points 32 and 34 described above are then applied onto these sheets 104 (step F), possibly together with the other gluing points—not illustrated—configured for fixing the individual sheets 104 in the respective folded conditions.
At the outlet of the first forming device, the inner wrapper 2 that wraps the group of cigarettes P encounters a sheet 104 (step G), and enters together with said sheet into a second forming device, in which the sheet 104 is folded around the inner wrapper 2 (step H).
Normally the gluing points configured for fixing the individual folded sheets 104 are applied onto the outer side of the sheets 104 themselves, while the gluing points 32 and 34 which hold together the inner wrapper 2 and the outer wrapper 4 can be applied onto the inner side of the sheets 104 or can be applied onto the outer side of the sheets 102, before the final folding step H.
As stated above, once the forming of the outer wrapper 4 has been completed, the inner wrapper 2 is locked inside the outer wrapper 4 through the gluing points 32, and the tab 26 is fixed to an inner side of the tubular wall 41 of the outer wrapper 4.
The upper flaps of the inner wrapper 2 are therefore fixed in the respective closed condition, and the pack 10 is completed and perfectly closed.
The sheet of this example is characterized in that the two portions which will form the two longer faces of the inner wrapper are folded with respect to each other around an axis that is orthogonal to the cigarettes, and not parallel as in the case of the sheet of
Moreover, the person skilled in the art will understand that this sheet, equipped with a flap 26, is obtained according to a process which avoids waste.
The flap 26 is, in particular, made in the context of the same cutting operation which separates the individual wrapping sheets from the web unwound from the reel.
For ease of understanding,
In this cutting operation, on what will become a single sheet 102, a head edge 115 is generated, in the embodiment of
In an alternative embodiment, not shown, the cutting operation generates a leading edge 115 along which the notch 118 is made, on what will become a single sheet 102, and a tail edge 116 which has the flap 26 on the web portion W1, which is separated from the cutting operation and which corresponds to the previous single sheet 102.
In the condition in which the sheet 102 is wrapped around the group of cigarettes P, the notch 118 is covered by the same flap on which the flap 26 is formed, so that also according to this embodiment, the upper wall 23 completely covers the head end of the group of cigarettes P.
With reference now to the embodiment of
This second embodiment differs in that the flap indicated for closing the upper flaps of the inner wrapper 2 is arranged on the outer wrapper 4 rather than on the inner wrapper 2.
In particular, the outer wrapper 4 is provided with two protruding tabs 46 arranged on the upper edge of the tubular wall 41 in respective opposite positions, which protrude from this edge so as to be arranged against the upper edges of the inner wrapper 2 and partially overlap each other.
The two tabs 46 are mutually fixed in this condition, so as to simultaneously block the upper edges of the inner wrapper 2 in the respective closed condition.
The overlapping area of the two tabs 46 may vary from a minimum to a maximum depending on the requirements of the specific applications.
Preferably, the two tabs 46 are mutually fixed by means of one or more gluing points 36, so it is clear that their overlapping area must—in any case—be such as to ensure an effective gluing of the two tabs 46.
The gluing points 36 applied between the tabs 46 are applied onto a portion of the tabs 46 designed to identify the aforementioned corresponding portion of the outer wrapper 4.
It should be noted that, in this embodiment, the corresponding portion of the outer wrapper 4 or inner wrapper 2 to which the tab 46 is attached, mentioned with reference to the general solution presented at the beginning, is represented by the second tab 46.
According to a variant of this embodiment, the wrapper 4 can have a single tab 46 which, to perform the same function as the two indicated tabs 46, extends until it reaches the area opposite to it of the tubular wall 41 (beyond the outer contour of the upper wall 23 of the inner wrapper 2), and is fixed internally or externally to the tubular wall 41 of the outer wrapper 4, or the single tab 46, folded inside the tubular wall 41 (beyond the outer contour of the upper wall 23 of the inner wrapper 2) may be fixed to the tubular wall 21 of the inner wrapper 2.
In this second embodiment of the pack of cigarettes described herein, the inner wrapper 2 may have a completely conventional configuration.
Similarly to what is indicated above, this sheet may have predefined folding lines 121 configured for ensuring the correct folding of the sheet during the forming step.
The same figure represents the waste portions that are generated to make the two protruding tabs 46.
Also in this case, the cutting operation to obtain these tabs can be carried out inside the packaging machine, in a cutting station positioned upstream of the outer wrapper forming device.
By concentrating attention—in this case—on the web W2 of wrapping material intended for producing the outer wrapper 4, it is subjected to a first creasing operation—not illustrated—in which the predefined folding lines 121 are formed, and subsequently to a cutting operation which creates the two tabs 46 (step A). A further cutting operation separates the individual sheets 104 from each other (step B).
Other embodiments of the wrapping process envisage that the steps A and B are exchanged in order of time, or that they are carried out simultaneously by the same cutting station.
The gluing points 36 are then applied onto the sheets 104 (step C), possibly together with other gluing points—not illustrated—configured for fixing the individual sheets 104 in the respective folded conditions.
Subsequently, the single sheet 104 reaches the inlet of the forming device where it encounters the inner wrapper 2 that wraps the group of cigarettes P (step D).
Inside the forming device, the sheet 104 is then folded around the wrapper 2, forming the outer wrapper 4.
During this step, the two tabs 46 are folded with respect to the tubular wall 41 so as to be arranged against the upper flaps of the inner wrapper 2 (step E), and are mutually fixed in this condition by the gluing points 36 (step F).
All the aforementioned gluing points can be applied on the outer side of the sheets 104, thus simplifying the construction of the packaging machine since the glue applicator devices can all be arranged on the same side, along the transport path of the sheets 104, before the final folding step F.
Also in this case, once the operation of forming the outer wrapper 4 is complete, the pack 10 is completed and perfectly closed.
It should now be noted that in both the described embodiments, the packaging process may however continue to provide, like the known processes, a further step in which the sticker or label is applied.
However, this sticker can be applied onto the upper wall of the inner wrapper for aesthetic reasons or in compliance with State laws.
Moreover, it will be noted that applying the sticker can also take place in a station positioned at a distance from the outer wrapper forming device, or in another machine, without manipulation of the packs lacking stickers generating any type of problem, thanks precisely to the fact that the pack 10 described here is already perfectly closed at the outlet of the aforesaid forming device.
Of course, without prejudice to the principle of the invention, the details of construction and the embodiments may vary, even significantly, with respect to those illustrated here, purely by way of non-limiting example, without departing from the scope of the invention as defined by the attached claims.
Number | Date | Country | Kind |
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102018000010785 | Dec 2018 | IT | national |
Filing Document | Filing Date | Country | Kind |
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PCT/IB2019/060394 | 12/3/2019 | WO | 00 |