The present invention relates generally to a polymeric closure for a package. More specifically, the present invention relates to a polymeric closure with a tamper-evident band and package using the same.
Polymeric closures have been used in many applications over the years in conjunction with containers. The polymeric closures are adapted to thread on and off of the container. Many polymeric closures also include a tamper-evident feature such as a tamper-evident band. A tamper-evident band, when properly designed and located, indicates to a user that the container has been opened. This indication can be accomplished after opening, for example, by leaving a second portion of the closure around the container while a first portion of the closure is removed from the container. The placement of the polymeric closure onto the container is important for removal of the closure and effectiveness of a tamper-evident band.
One of the problems of placing a polymeric closure onto a container occurs when a portion of the tamper-evident band is not positioned properly with respect to an A-collar or A-diameter of the container during the opening process. If the tamper-evident band is not properly positioned, a user could potentially open the container without the closure separating into two pieces, indicating tamper-evidency. Or, alternatively, the user could have difficulty in breaking the frangible connection when the tamper-evident band rotates inwardly into an exterior wall of the container or unfolds. A further potential problem is the tamper-evident band unfolding prior to being placed onto a container. This can be exacerbated in some cases if the closure is overapplied. Another problem associated with the tamper-evident band is the positioning of the tamper-evident band when a user re-applies the closure onto the container. The tamper-evident band should desirably drop so the user can visually observe that the closure may have been opened.
It would be desirable to provide a closure for a package that addresses and avoids these above-noted situations, while still performing other desirable properties of a closure.
According to one aspect of the present disclosure, a closure comprises a first closure portion and a second closure portion. The first closure portion includes a polymeric top wall portion and a polymeric annular skirt portion depending from the polymeric top wall portion. The polymeric annular skirt portion includes an exterior surface and an interior surface. The interior surface of the polymeric annular skirt portion includes an internal thread formation for mating engagement with an external thread formation of a container. The interior surface of the polymeric annular skirt portion further includes a plurality of recessed portions. At least a portion of the plurality of the recessed portions is located further from the polymeric top wall portion than the internal thread formation. The second closure portion includes a polymeric tamper-evident band depending from and being at least partially detachably connected to the polymeric annular skirt portion by a frangible connection. The polymeric tamper-evident band includes a first portion and a second portion connected via a bending area. The second portion extends generally upwardly from the bending area towards the polymeric top wall portion in a folded position and is located inwardly from the first portion of the polymeric tamper-evident band. The second portion of the tamper-evident band includes a tab section, a plurality of first extension sections, and a plurality of second extension sections. The plurality of first extension sections and the plurality of second extension sections are located further from the bending area than the tab section. The plurality of the recessed portions is sized and shaped to receive a respective one of the plurality of first extension sections when the closure is in a closed position.
According to a further configuration of the above implementation, the entire portion of the plurality of the recessed portions is located further from the polymeric top wall portion than the internal thread formation.
In a further aspect of the above implementation, the interior surface of the polymeric annular skirt portion forms at least one retention collar. The at least one retention collar assists in holding the at least one of the plurality of first extension sections in one of the plurality of recessed portions when the closure is in the folded and closed position. The at least one retention collar may be a plurality of retention collars.
In a further aspect of the above implementation, the plurality of first extension sections is substantially vertical in the folded position.
In yet a further aspect of the above implementation, the plurality of first extension sections is at an angle of from 80 to about 100 degrees. The plurality of second extension sections may be at an angle of from 35 to about 60 degrees in another embodiment.
According to a further configuration of the above implementation, the closure comprises polyolefins.
In a further aspect of the above implementation, the first closure portion further includes a polymeric continuous plug seal depending from the polymeric top wall portion. The continuous plug seal is spaced from the interior surface of the polymeric annular skirt portion.
According to a configuration of the above implementation, the plurality of first extension sections and the plurality of second extension sections form a generally “y” shape. The plurality of first extension sections and the plurality of second extension sections may form a truncated “y” shape in another embodiment.
According to another aspect of the present disclosure, a package comprises a container and a closure. The container has a neck portion defining an opening. The container has an external thread formation on the neck portion and an A-collar. The closure is configured for fitment to the neck portion of the container for closing the opening. The closure includes a first closure portion and a second closure portion. The first closure portion includes a polymeric top wall portion and a polymeric annular skirt portion depending from the polymeric top wall portion. The polymeric annular skirt portion includes an exterior surface and an interior surface. The interior surface of the polymeric annular skirt portion includes an internal thread formation for mating engagement with the external thread formation of the container. The interior surface of the polymeric annular skirt portion further includes a plurality of recessed portions. At least a portion of the plurality of the recessed portions is located further from the polymeric top wall portion than the internal thread formation. The second closure portion includes a polymeric tamper-evident band depending from and being at least partially detachably connected to the polymeric annular skirt portion by a frangible connection. The polymeric tamper-evident band includes a first portion and a second portion connected via a bending area. The second portion extends generally upwardly from the bending area towards the polymeric top wall portion in a folded position and is located inwardly from the first portion of the polymeric tamper-evident band. The second portion of the tamper-evident band includes a tab section, a plurality of first extension sections, and a plurality of second extension sections. The plurality of first extension sections and the plurality of second extension sections are located further from the bending area than the tab section. The plurality of the recessed portions is sized and shaped to receive a respective one of the plurality of first extension sections when the closure is in a closed position.
According to a further configuration of the above implementation, the diameter of the at least one second extension section of the tamper-evident band is less than the diameter of the A-collar.
In a further aspect of the above implementation, the at least one second extension section of the tamper-evident band abuts an exterior surface of the A-collar.
In a further aspect of the above implementation, the interior surface of the polymeric annular skirt portion forms at least one retention collar. The at least one retention collar assists in holding the at least one of the plurality of first extension sections in one of the plurality of recessed portions when the closure is in the folded and closed position.
In a further aspect of the above implementation, the plurality of first extension sections is at an angle of from 80 to about 100 degrees. The plurality of second extension sections may be at an angle of from 35 to about 60 degrees.
In a further aspect of the above implementation, the plurality of first extension sections and the plurality of second extension sections form a generally “y” shape. The plurality of first extension sections and the plurality of second extension sections may form a truncated “y” shape.
The above summary is not intended to represent each embodiment or every aspect of the present invention. Additional features and benefits of the present invention are apparent from the detailed description and figures set forth below.
Other advantages of the invention will become apparent upon reading the following detailed description and upon reference to the drawings in which:
While the invention is susceptible to various modifications and alternative forms, specific embodiments thereof have been shown by way of example in the drawings and will herein be described in detail. It should be understood, however, that it is not intended to limit the invention to the particular forms disclosed, but on the contrary, the intention is to cover all modifications, equivalents, and alternatives falling within the spirit and scope of the invention as defined by the appended claims.
Referring to
As shown in
In another embodiment, the polymeric closure may include other sealing mechanisms. It is contemplated that a closure may include an outer seal and/or a top seal. The outer seal and top seal may depend from the polymeric top wall portion and also provide a scaling mechanism. A top stop may assist in locating the closure with respect to the finish of the container and may also assist in providing some sealing aspects to the closure.
In another example, a closure may include a polymeric lining material that provides a seal to the closure. This would be a two-piece closure. Non-limiting examples of a closure including a polymeric liner and a polymeric disk can be found at U.S. Pat. No. 10,138,037, which is incorporated by reference herein in its entirety. In this embodiment, the closure would be formed from separate components, but would function as the one-piece closure discussed except with a different sealing mechanism. It is contemplated that the polymeric closure may include other sealing mechanisms.
As shown best in
As will be discussed in further detail below, the plurality of recessed portions 26 is sized and shaped to receive a respective one of the plurality of first extension sections in the closed or folded position. The plurality of recessed portions 26 receives a portion of the tamper-evident band 30 when the polymeric closure 10 is in the closed or folded position. More specifically, each of the plurality of recessed portions 26 in this embodiment receives a corresponding one of the plurality of first extension sections.
In one embodiment, the plurality of recessed portions 26 extends completely around an inner circumference of the polymeric closure 10. In other embodiment, the plurality of recessed portions extends substantially around an inner circumference of the closure. In one embodiment, the plurality of recessed portions extends from about 75% to 100% around the inner circumference of the closure. In another embodiment, the plurality of recessed portions extends from about 80 to 100% around the inner circumference of the closure. In another embodiment, the plurality of recessed portions extends from about 90 to 100% around the inner circumference of the closure. In a further embodiment, the plurality of recessed portions extends from about 95 to 100% around the inner circumference of the closure.
As shown in, for example,
Referring to
It is noted that when manufacturing the polymeric closure, the second portion 34 initially extends downwardly (arrow B in
The second portion 34 of the tamper-evident band 30 includes a tab section 38, a plurality of first extension sections 40, and a plurality of second extension sections 42. The tab section 38 extends inwardly and upwardly from the bending area 36 in the folded position as shown best in
The plurality of first extension sections 40 extends generally vertical from the tab section 38 in the folded position of
As will be discussed in more detail below with respect to
The plurality of first extension sections 40 is located further from the bending area 36 than the tab section 38 in the folded position as shown in
The plurality of second extension sections 42 assists in initially locating and maintaining the position of the tab section 38 during the opening process. The plurality of second extension sections 42 is located further from the bending area 36 than the tab section 38 in the folded position as shown in
The combination of one of the plurality of first extension sections 40 and the plurality of second extension sections 42 is in the shape of a general “Y”. For example, one of the plurality of first extension sections 40 and the plurality of second extension sections 42 is in the shape of a truncated “Y”.
It is desirable for the tab section 38 and the plurality of first extension sections 40 to be vertical or substantially vertical so as to prevent or inhibit the tab section 38 from rotating inwardly towards an exterior wall of a container or bottle finish, or by unfolding. It is desirable for the tab section 38 and the plurality of first extension sections 40 to be substantially vertical to prevent or inhibit from being located too sharply against the interior surface 18a of the polymeric annular skirt portion 18.
By keeping the tab section 38 from rotating inwardly or unfolding assists in avoiding or inhibiting problems in the opening process by a user. Specifically, when a user applies vertical and axial forces in opening the polymeric closure 10, it is desirable for these forces to be substantially applied to breaking the frangible connection 50 instead of transmitting the energy into moving (i.e., rotating or unfolding) the tab section 38. When the tab section 38 remains generally in place, the vertical and axial forces from the user transmits only to or substantially to the opening of the frangible connection 50 (e.g., breaking the bridges).
It is contemplated that an inwardly-extending bead be used in this embodiment. In one embodiment, the location of inwardly-extending bead would extend from the first portion 32 and be located between the first and second portions 32, 34 and above the bending area 36. In one embodiment, the inwardly-extending bead would be slightly above the bending area. The inwardly-extending bead assists in positioning the tab section 38 and the plurality of first extension sections 40. The inwardly extending bead prevents or inhibits the tab section 38 and the plurality of first extension sections 40 from folding too sharply against the interior surface 14a of the polymeric annular skirt portion 14.
If the tab section moves inwardly towards an exterior wall of the bottle finish or the tab section unfolds, this can lead to undesirable results. For example, if a certain percentage of the bridges in the frangible connection are not broken (typically on one side) because energy is transmitted into moving the tab section, a user may have difficulty in opening and accessing the contents of the container. Specifically, when some of the bridges remain unbroken, this can lead to a tether-like or hinged-band scenario. This can lead to a closure being in a hanging or stuck position. When bridges remain unbroken, the closure becomes looser with more ability or freedom to move around, resulting in potential undesirable movement. For example, a side-to-side movement of the closure can result in a user inadvertently pulling the closure to one side that makes the closure off centered.
When all of the bridges are not broken, several scenarios can occur. In one scenario, the entire tamper-evident band may go underneath the A-collar or A-diameter of the finish, which may make the closure difficult to open. In another scenario, some section of the tamper-evident band may lift over and partly above the A-collar of the finish, which leads to a hiked band that makes the closure difficult to open. In a further scenario, the positioning of the tab section could lead to the tamper-evident band riding entirely over an A-collar of the finish and coming off with the remainder of the closure when the container is being opened. This is undesirable for several reasons including making the opening of the container more difficult and defeating the tamper-evident aspects of the package because the tamper-evident band should remain with the container after the closure is unthreaded.
The tab section 38 is desirably positioned to remain below and adjacent to a bottom surface of an A-collar of the finish of the container. The tab section 38 as discussed above is desirably spaced from an exterior wall of the container finish. A top surface of the tab section 38 forms a ledge 38b on which the plurality of first extension sections 40 and the plurality of second extension sections 42 extend therefrom. The ledge 38b desirably seals under the A-collar of the finish of the container.
Referring to
The plurality of second extension sections in a more desirable embodiment extends around the entire inner circumference of the closure and maintains a position adjacent to and abutting an exterior surface of the A-collar without the extension portion moving underneath the A-collar. By having the plurality of second extension sections abutting an exterior surface of the A-collar and not being underneath the A-collar, potential problems discussed above such as having difficulty in opening the container or having the tamper-evident aspects defeated are substantially or entirely avoided.
As shown best in
The plurality of second extension sections 42 of the tamper-evident band 30 conforms with and abuts an exterior surface 106a of the A-collar 106 in one embodiment. The plurality of second extension sections 42 desirably forms a seal with the exterior surface 106a of the A-collar 106. The ledge 38b desirably is located underneath the A-collar 106 and away from the sidewall of the finish. As shown in
It is desirable to have the plurality of second extension sections 42 initially angled at angle A (
The diameter of the plurality of second extension sections 42 is desirably smaller than the diameter of the A-collar 106. When the diameter of the plurality of second extension sections 42 is smaller than diameter of the A-collar 106, the plurality of second extension sections 42 is moved outwardly (in the direction of arrow E in
As shown in
A thickness T1 of the tab section 38 of the tamper-evident band 30 at is thickest point in
A length L1 of the tab section 38 of the tamper-evident band 30 in
An average thickness T2 of the plurality of first extension sections 40 of the tamper-evident band 30 in
An average thickness T3 of the plurality of second extension sections 42 of the tamper-evident band 30 in
A length L2 of the plurality of first extension sections 40 of the tamper-evident band 30 in
The length L3 of the plurality of second extension sections 42 of the tamper-evident band 30 in
Referring still to
The length L1 of the tab section 38 is generally from about 2 to about 6 times greater than the length L3 of the plurality of second extension sections 42. More specifically, the length L1 of the tab section 38 is generally from about 3 to about 6 times greater than the length L3 of the plurality of second extension sections 42, or from about 3 to about 5 times greater than the length L3 of the plurality of second extension sections 42.
The polymeric annular skirt portion includes an internal thread formation for mating engagement with an external thread formation of a container. Specifically, the polymeric annular skirt portion 18 of
It is contemplated that the internal thread formation of the closure may have discontinuous leads or other external thread formations. For example, an internal thread formation may be used including having first and second finish leads. It is also contemplated that the internal thread formation of the closure may differ from a helical thread formation. It is also contemplated that other internal thread formations may be used in the closure.
The frangible connection 50 may be formed by molded-in-bridges in one embodiment. The molded-in-bridges are typically formed using a feature in the mold. In another embodiment, the frangible connection may be formed using scoring or scored lines, notches, leaders, nicks or other lines of weaknesses.
It is contemplated that other features may be including in a polymeric closure. For example, referring to
The polymeric closure 10′ differs from the polymeric closure 10 in that the interior surface 18a′ forms a retention collar 28. The retention collar 28 extends in a downwardly direction (in the direction or arrow B in
The amount of extension of the retention collar 28 is balanced between holding/securing ability and the ability for the plurality of first extension sections 40 to be received into the recessed portions 26. In one embodiment, the retention collar 28 extends from about 3 to about 30 percent into each of the plurality of recessed portions 26′ and, more specifically, or from about 5 to about 20 percent into each of the plurality of recessed portions 26′.
Referring to
It is contemplated that the external thread formation of the container may have discontinuous leads or other external thread formations. For example, an external thread formation may be used including having first and second finish leads.
The polymeric closures 10 of the present invention may be used with the container 108 used to form a package 100 of
Referring to
The closures of the present invention may include an oxygen-scavenger material. This oxygen-scavenger material may be distributed within the closure or may be a separate layer. The oxygen-scavenger material may be any material that assists in removing oxygen within the container, while having little or no effect on the contents within the container.
Alternatively, or in addition to, the closures may include an oxygen-barrier material. The oxygen-barrier material may be added as a separate layer or may be integrated within the closure itself. The oxygen-barrier materials assist in preventing or inhibiting oxygen from entering the container through the closure. These materials may include, but are not limited to, ethylene vinyl alcohol (EVOH). It is contemplated that other oxygen-barrier materials may be used in the closure.
Additionally, it is contemplated that features other than the tamper-evident band and the recessed portions may be included in the closure described above. For example, U.S. Publication No. 2018/009979, U.S. Publication No. 2017/0349336, U.S. Pat. Nos. 9,126,726, 9,085,385, 8,763,830, 8,485,374, U.S. Publication No. 2009/0045158 and U.S. Pat. No. 6,123,212 all include such features that may be incorporated in the closures of the present invention. All of these references are hereby incorporated by reference in their entireties.
The top wall portion 16, the annular skirt portion 18, and the tamper-evident band 30 are made of polymeric material. The top wall portion 16, the annular skirt portion 18, and the tamper-evident band 30 are typically made of an olefin (e.g., polyethylene (PE), polypropylene (PP)), polyethylene terephthalate (PET) or blends thereof. One example of a polyethylene that may be used in high density polyethylene (HDPE). It is contemplated that the top wall portion, the annular skirt portion, the tamper-evident band may be made of other polymeric materials. The tamper-evident band 30 is typically made of the same materials as the top wall portion 16 and the annular skirt portion 18.
The closures are typically formed by processes such as injection or compression molding, extrusion or the combination thereof.
The container 108 is typically made of polymeric material. One non-limiting example of a material to be used in forming a polymeric container is polyethylene terephthalate (PET), polypropylene (PP) or blends using the same. It is contemplated that the container may be formed of other polymeric or copolymer materials. It is also contemplated that the container may be formed of glass. The container 108 typically has an encapsulated oxygen-barrier layer or oxygen barrier material incorporated therein.
To open the container 108 and gain access to the product therein, the polymeric closure 10 is unthreaded by turning the polymeric closure 10 with respect to the container 108. After the closure has been unthreaded, the polymeric closure 10 can be removed from the container 108. When using this method, the tamper-evident band 30 is desirably fully separated from the reminder of the polymeric closure 10 via the frangible connection 50, which indicates that the polymeric closure 10 has been unthreaded with respect to the container 108.
The process of removing the first closure portion 12 of the polymeric closure 10 from the second closure portion 14 of the polymeric closure 10 is shown in
Turning to
Referring to
The polymeric closures 10, 10′ are shown as being generally symmetrically in nature. It is contemplated that the polymeric closures may be asymmetrical. The asymmetrical nature of the polymeric closure may be, for example, a non-circular pattern that would take away from the axial symmetry. By being asymmetrical, it makes it more difficult for the plurality of first extension sections of the tamper-evident band to avoid contact with the bridges, which makes it more unlikely that the tamper-evident band will not be pushed downwardly.
The polymeric closures of the present invention are desirable in both low-temperature and high-temperature applications. The polymeric closures may be used in low-temperature applications such as an ambient or a cold fill. These applications typically include pressurized products such as carbonated soft drinks. It is contemplated that the closure may be used in other applications such as water, sports drinks, and aseptic applications such as dairy products. It is contemplated that other low-temperature applications may be used with the polymeric closures of the present invention.
The polymeric closures of the present invention may be exposed to high-temperature applications such as hot-fill, pasteurization, and retort applications. A hot fill application is generally performed at temperatures around 185° F., while a hot fill with pasteurization is generally performed at temperatures around 205° F. Retort applications are typically done at temperatures greater than 250° F. It is contemplated that the polymeric closures of the present invention can be used in other high-temperature applications.
This application claims priority to and benefit of U.S. Provisional Patent Application No. 63/493,607 filed Mar. 31, 2023, which is hereby incorporated by reference herein in its entirety.
Number | Date | Country | |
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63493607 | Mar 2023 | US |