The invention generally relates to liquid food packaging. More particularly, it is related to a package assembly with improved support and protection properties, a multi-pack comprising a number of package assemblies, a method for producing the package assembly and a method for producing the multi-pack.
Today it is well known to produce carton packages filled with liquid food products, e.g. Tetra Brik™ packages filled with milk. The Tetra Brik™ packaging machine is an example of a roll-fed packaging machine, sometimes also referred to as a roll-fed filling machine. In the roll-fed packaging machine a web of packaging material, provided to the packaging machine on a reel, is formed into a tube and a longitudinal sealing is provided. After having formed the tube and provided the longitudinal sealing, the tube is filled with product. From a lower end of the tube, transversal sealings are continuously made. In connection with making the transversal sealings, the lower end of the tube is cut off such that packages filled with liquid product are formed. These packages are thereafter transferred to a folding device that folds the packages into their final form by making use of pre-made folding lines, sometimes also referred to as weakening lines, provided in the packaging material.
Another type of packaging machine is so-called blanks-fed packaging machines. Unlike the roll-fed packaging machine, the packages are made one by one in the blanks-fed packaging machine. Another difference among the two is that the longitudinal sealing is not made in the packaging machine, but is pre-made. A blank is thus in this context to be seen as a sleeve-shaped piece of packaging material. In the blanks-fed packaging machine, the blank is erected, i.e. unfolded such that an inner space is formed. After being erected a closed end is formed by providing a transversal sealing in one end of the sleeve. In a next step product is filled into the sleeve and thereafter another end of the sleeve is closed by providing a transversal seal such that a closed package is formed.
After having produced the packages, either by the roll-fed packaging machine or the blanks-fed packaging machine, these are transferred to secondary packaging machines. The secondary packaging machines are often used for forming multi-packs by combining e.g. three packages, often referred to as primary packages in this context, into a group of packages, placing the group on a cardboard tray, and finally wrapping the group and the tray with a plastic film. After having provided the secondary packaging, the packages are transferred to a palletizer that stacks the secondary packages holding the packages on a pallet.
Different multi-pack solutions have been provided over the years. Most often, in these solutions, the secondary packages are not attached to the primary packages, but there are examples in which the secondary packages are glued to the primary packages. For instance, in WO2016/173907, filed by Tetra Laval Holding & Finance, it is suggested that the secondary package can be attached to the primary package such that a space can be formed between the two. This is advantageous for example in that a straw can be placed in the space such that this is reliably held during transportation and distribution of the packages.
Even though some of the multi-packs offered today provide protection of the packages, there is still room for packaging solutions with improved properties for withstanding transport and distribution damages.
It is an object of the invention to at least partly overcome one or more of the above-identified limitations of the prior art. In particular, it is an object to provide a package assembly that can withstand transport and distribution damages.
According to a first aspect is provided a package assembly comprising a package arranged to hold a food product, wherein the package comprises a rear section provided with a longitudinal seal,
an exoskeleton attached to the rear section of the package such that an improved robustness is achieved and that the longitudinal seal is protected.
The package may comprise a top section provided with a top transversal seal, and the exoskeleton may be arranged to face the top section such that the top transversal seal is protected.
The top transversal seal may be provided in a top fin, and the top fin may be folded towards the longitudinal seal, wherein the exoskeleton may be arranged to face the top fin that forms part of the top section such that the top fin is held in place.
The package may further comprise a bottom section provided with a bottom transversal seal, and the exoskeleton may be attached to the bottom section such that the bottom transversal seal is protected.
The top section may be provided with an opening device, and the exoskeleton may comprise a rear section element attached to the rear section of the package, and a top protection arrangement arranged to be in a protective state and a non-protective state, said top protection arrangement comprises a first element that in the protective state is arranged to face the top section of the package, a second element that in the protective state is arranged to form a stacking surface of the package assembly, and a third element connected to the first and second element, and that in the protective state is arranged to provide a distance between the first and second element such that a space is formed.
The opening device may be a cap, and the first element may be provided with a first opening for holding the cap in the protective state, and the space may be arranged for holding the cap in the protective state between the first and second element.
The second element may be provided with a second opening for holding the cap in the protective state.
The top section may be a slanted top section.
The package may comprise a side section placed next to the rear section, and an intermediate section placed between the rear section and the side section, wherein the exoskeleton may be attached to the intermediate section.
The exoskeleton may comprise a cardboard layer.
According to a second aspect it is provided a multi-pack comprising a number of package assemblies according to the first aspect, wherein a number of exoskeletons of the number of package assemblies are attached to each other.
Rear section elements of the number of package assemblies may be attached to each other in a first attachment section and a second attachment section, wherein the first and second attachment sections are spaced apart from each other.
Bottom section elements of the exoskeletons may be attached to each other.
According to a third aspect it is provided a method for producing a package assembly comprising a package arranged to hold a food product, wherein the package comprises a rear section provided with a longitudinal seal, and an exoskeleton, said method comprising providing the package, and attaching the exoskeleton to the rear section of the package such that an improved robustness is achieved and that the longitudinal seal is protected.
According to a fourth aspect it is provided a method for producing a multi-pack comprising a number of package assemblies, each comprising a package arranged to hold a food product, wherein each package comprises a rear section provided with a longitudinal seal, wherein a number of exoskeletons of the number of package assemblies are attached to each other, said method comprising providing the packages, and attaching the number of exoskeletons to the rear sections of the packages such that an improved robustness is achieved, that the longitudinal seals (LS) are protected, and that the number of packages are attached to each other.
Still other objectives, features, aspects and advantages of the invention will appear from the following detailed description as well as from the drawings.
Embodiments of the invention will now be described, by way of example, with reference to the accompanying schematic drawings, in which
In this example, the package 100 comprises a first rear panel 102, a left panel 104, a front panel 106, a right panel 108 and a second rear panel 110, which together form a sleeve-shaped main body of the package 100. As illustrated, the sleeve-shaped main body may have a rectangular cross-section. The first and second rear panel 102, 110 can be attached to each other by a so-called longitudinal sealing LS. In order to avoid that product held in the package comes into contact with interior layers of the packaging material a peripheral part of the second rear panel 110, that is placed inside a peripheral part of the first rear panel 102, can be protected by a plastic strip, sometimes referred to as a longitudinal sealing strip.
Further, the package 100 comprises a first top rear panel 112, a left corner top panel 114, a top front panel 116, a right corner panel 118 and a second top rear panel 120, which together form a top section of the package 100. In a similar manner as the first and second rear panel 102, 110, the first and second rear top panels 112, 120 are attached to each other. In order to close the package 100, the first and second rear top panels 112, 120 are attached to the top front panel 116, two sections of the left corner top panel 114 are attached to each other, and two sections of the right corner top panel 118 are attached to each other. This is provided by a top transversal seal TTS made in the packaging machine after the package is filled with the product, or if filled upside down before the package is filled.
The package 100 also comprises a first bottom rear panel 122, a left corner bottom panel 124, a bottom front panel 126, a right corner bottom panel 128 and a second bottom rear panel 130, which together form a bottom of the package. In a similar manner as the first and second rear panel 102, 110, the first and second bottom rear panels 122, 130 are attached to each other. In order to close the package 100 and thereby form the bottom, the first and second bottom rear panels 122, 130 are attached to the bottom front panel 126, two sections of the left corner bottom panel 124 are attached to each other, and two sections of the right corner bottom panel 128 are attached to each other, such that a bottom transversal seal BTS is formed.
In case the package 100 is produced in a roll-fed packaging machine, a number of pieces of packaging material is provided after one another on a reel of packaging material. By having the pieces of packaging material arranged in this way the top transversal seal TTS can be formed at the same time as the bottom transversal seal BTS is made in a subsequent package. After having made the transversal seals, the packages can be separated from each other by cutting them apart in a section between the transversal seals.
To form the top transversal seal TTS and the bottom transversal seal BTS, a first top seal section 134 and a second top sealing section 132 as well as a first bottom sealing section 136 and a second top sealing section 138 can be provided. After having made the top and bottom transversal seals, the packaging material can be separated such that the first top sealing section 132 and the second top sealing section 134 form an upper part of the top of the package 100, and in the first bottom sealing section 136 and the second bottom sealing section 138 form a lower part of the bottom of the package 100. To form the longitudinal sealing, a longitudinal sealing section 140 can be used.
In case the package is produced in a blanks-fed packaging machine, the longitudinal seal LS is provided beforehand, that is, the first rear panel 102 is attached to the second rear panel 110 via the longitudinal section 140, such that a sleeve-shaped piece of packaging material is provided. In addition, the separation, also referred to as cutting, can be made when producing blanks to be fed into the blanks-fed packaging machine.
In the sleeve-shaped piece of packaging material used for blanks-fed packaging machines, the longitudinal seal LS may be placed in an intersection between a rear section 140 and one of the side sections 142, 144, that is, the rear section 140 of the package 100 may comprise only one panel.
Further, in addition to having different panel arrangements, it is also possible to form a top section 146 and a bottom section 148 in different ways. For instance, as illustrated in
Facing the surrounding space, an outer coating 202 may be provided. The outer coating 202 may serve the purpose of avoiding that moisture of water is coming into contact with a printing layer 204 placed inside the outer coating 202. The printing layer 204 can comprise ink or any other material used for providing a print on the package 100.
Inside the printing layer 204, a first and a second paperboard layer 206, 208 can be provided. The first and second paperboard layers 206, 208 provide robustness to the package 100. The first paperboard layer 206 may be bleached paperboard with or without clay coat. The second paperboard layer 208 may be bleached or unbleached paperboard.
Next a lamination layer 210 made of plastic material can be provided. The lamination layer 210 can provide for that microorganisms are hindered from coming into contact with the product held inside the package 100.
Inside the lamination layer 210, an Aluminum foil 212 can be provided. The Aluminum foil 212 can provide for that light, oxygen and odors are hindered from coming into contact with the product held inside the package 100, but also that flavors inside the package can be released from the package 100. The Aluminum foil 212 does however not exist in all types of packaging material. For instance, in the packaging material used for packages for chilled products, i.e. products that will be refrigerated, the Aluminum foil 212 is most often left out and replaced by a combination of lamination layers and paperboard layers.
Closest to the product held inside the package 100, a first and a second internal coating 214, 216, made of e.g. plastics material, can be provided. One purpose with these are that the product is hindered from coming in direct contact with the Aluminum foil 212.
As illustrated in
Due to the third element 414, the first and second element 410, 412 can be held at a distance D from each other. As an effect, a space 416 between the first and second element 410, 412 can be formed. In a protective state, illustrated in
The exoskeleton 600 is further provided with a top protection arrangement 604 that comprises a first element 606 arranged to face the top section of the package, a second element 608 placed at a distance from the first element 606, a third element 610 connecting the first and second element 606, 608 and a fourth element 612 connected to the second element 608. As the top protection arrangement 408 illustrated in
The exoskeleton 700 can be provided with a top protection arrangement 702. This may comprise a first element 704 arranged to face the top section of the package, a second element 706 arranged to form the flat surface, spaced apart from the first element 704, a third element 708 connecting the first and second element 704, 706, a fourth element 710 connecting the second element 706 to the rear section. Folding lines may be provided between the different elements such that the top protection arrangement 702 can be removed by the user before opening the package.
In
In
Still an example of an exoskeleton 1000 is illustrated in
A further example of an exoskeleton 1100 is illustrated in
A further example of an exoskeleton 1200 is illustrated in
Still an example of an exoskeleton 1300 is illustrated in
In
In
The rear section elements of the exoskeletons 1502a, 1502b, 1502c may be attached to each other in first attachment sections 1506a, 1506b and second attachment sections 1508a, 1508b. The first attachment sections 1506a, 1506b and the second attachment sections 1508a, 1508b may be spaced apart and openings 1510a, 1510b may be provided between them as illustrated. An advantage of having the first and second attachment sections 1506a, 1506b, 1508a, 1508b may be that separation of the package assemblies can be facilitated.
In
From the description above follows that, although various embodiments of the invention have been described and shown, the invention is not restricted thereto, but may also be embodied in other ways within the scope of the subject-matter defined in the following claims.
Number | Date | Country | Kind |
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19155906.1 | Feb 2019 | EP | regional |
Filing Document | Filing Date | Country | Kind |
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PCT/EP2020/052161 | 1/29/2020 | WO | 00 |