The present invention relates to packaging and more particularly to packages for windshield wiper blades.
Windshield wiper systems are used on a variety of vehicles. Although windshield wiper systems are available in different styles, a typical windshield wiper system includes replaceable wiper blades that can be removed and replaced as desired. Replacement wiper blades are often purchased individually from any one of a wide variety of retailers. Replacement wipers are typically sold in packages that are specially configured to meet the specific demands of packaging wiper blades.
A typical windshield wiper blade includes a support element that carries a flexible wiper. The support element is configured to be removably mounted to the windshield wiper arm of the vehicle. The flexible wiper includes a tip configured to engage a windshield. Generally speaking, it is important for the tip to uniformly and consistently engage the window during use. Because windshields are typically curved, special consideration must be taken in designing wiper blades. A variety of alternative wiper blade designs have been developed to improve interaction between the wiper blade and the windshield.
With one type of wiper blade, the support element includes an arrangement of articulating arms configured to hold the wiper at different points along its length. The arms are pivotally interconnected so that they can articulate with respect to one another to allow the wiper to adapt to the shape of the windshield. In this type of wiper blade, pressure from the windshield wiper arm pushes the wiper blade against windshield. As a result of the pivoting arms, the wiper blade is able to conform to the curved shape of the window. With another type of blade, the support element is a curved element shaped to provide the wiper with the desired curve. This second type of wiper blade is commonly referred to as a beam-type blade or a “beam blade.” In a beam blade, the curved shape of the support element urges the wiper against the window along its length.
As noted above, wiper blades present a number of challenges with respect to packaging. Generally, it is important for the flexible tip to retain its manufactured shape or the performance of the wiper blade may suffer. Although highly resilient, wiper blades are typically manufactured from materials that can retain some deformation when held in a deformed condition for an extended period of time. For example, extended contact between the tip and the package can result in bends, ripples or other deformations in the tip. The bends or ripples can negatively impact performance of the wiper blade. As a result, it is desirable for wiper blade packaging to support the wiper blade without causing any deformation in the wiper tip. Further, conventional beam-type wiper blades are manufactured with a gradual longitudinal curve intended to provide improved performance. The presence of this curve in the wiper blade increases the size of the wiper (as compared to a straight blade) and presents further difficulties in designing packaging for the wiper blade.
A variety of conventional packages are available for use in packaging pre-curved wiper blades. A number of these packages are configured to reduce the overall width of the package by holding the pre-curved wiper blade in a somewhat straightened configuration. Although existing packages are capable of retaining a pre-curved wiper blade in an at least partially straightened state, they require a relatively large amount of plastic and are therefore relatively costly to manufacture. Further, some require relatively complicated action to package the wiper blade in a straightened state and can therefore increase the cost of packaging.
To accommodate different windshields, wiper blades are available in a variety of sizes and shapes. The need for packaging to accommodate wiper blades of different sizes and shapes only increases the difficulty in designing wiper blade packaging. With some types of packaging, a variety of different packages must be provided to accommodate different wiper blades.
The present invention provides a wiper package assembly for use in packaging a pre-curved wiper blade. The wiper package assembly generally includes a package and a pair of end caps capable of being fitted onto the wiper blade and into the package. The package may include first and second parts that are joined along a hinge and can be closed to define space for containing the wiper blade with fitted end caps. The end caps may be configured to be fitted onto opposite ends of the pre-curved wiper blade and to interact with the package to remove at least a portion of the pre-curve from the wiper blade. The end caps may be configured to engage the wiper blade without altering the shape of the tip, thereby reducing the risk of the wiper tip becoming deformed during by the package.
In one embodiment, the end caps are configured to be slid over opposite ends of the wiper blade. The end caps may be closed on one end and may have a flange on the other. The flange may be configured to be closely received within the interior of the package.
In one embodiment, the end caps are configured to be snap-fitted onto the wiper blade. The end caps may include protrusions configured to frictionally interfit with contours in the wiper blade.
In one embodiment, the end caps may define a support slot configured to receive the support element of the wiper blade and a tip slot configured to receive the tip of the wiper blade. The support slot may be shaped to tightly receive the support element so that the wiper blade is somewhat straightened by interaction of the end caps with the support element when the end caps are fitted within the package. The tip slot is shaped to receive the tip of the wiper blade. The tip slot is shaped so that the tip is not deformed by the end cap when the wiper blade is packaged. In one embodiment, the tip slot is large enough that it does not contact the tip of the wiper blade when installed on either end.
In one embodiment, the end cap is ambidextrous in the sense that identical end caps can be used on opposite ends of the wiper blade. The end cap may include two support slots configured to correspond with the shape of the opposite ends of the wiper blade. Further, the flange of the end cap may be shaped so that it can be properly fitted into the package when positioned on either end of the wipe blade. Alternatively, the package assembly may include two different end caps configured to be fitted onto opposite ends of the wiper blade.
In one embodiment, the package includes a pair of locking tabs extending from the edge of one part of the package. The tabs may fold around and interlock with the other part of the package. The package may include two locking tabs spaced apart along the package. The tabs may be generally triangular in cross section and configured to be fitted into a complementary triangular void in the backside of the other part of the package.
The present invention provides a simple and effective package assembly that allows a pre-curved wiper blade to be contained in somewhat straightened state, thereby reducing the overall width of the wiper blade and consequently the package. The end caps allow the package assembly to shape the wiper blade without damaging the wiper tip. The end caps allow a package assembly that utilizes less plastic, and therefore is less costly to manufacture. The end caps are also easily installed on the wiper blade without the need to pre-straight the wiper blade, thereby facilitating packaging.
These and other features of the invention will be more fully understood and appreciated by reference to the description of the embodiments and the drawings.
Before the embodiments of the invention are explained in detail, it is to be understood that the invention is not limited in its application to the details of construction and the arrangement of the components set forth in the following description or illustrated in the drawings. The invention is capable of other embodiments and of being practiced or being carried out in various ways. Also, it is to be understood that the phraseology and terminology used herein are for the purpose of description and should not be regarded as limiting. The use of “including” and “comprising” and variations thereof is meant to encompass the items listed thereafter and equivalents thereof as well as additional items and equivalents thereof.
A replacement wiper blade W contained in a package assembly 10 in accordance with an embodiment of the present invention is shown in
The present invention is illustrated in connection with one particular replacement wiper blade. It should be understood that wiper blades vary in size, shape and configuration, and that the present invention is not limited to the wiper blade shown in the illustrations. For example, the end cap contours may vary from application to application to accommodate the wiper blade to be packaged. The present invention is well-suited for, but not limited to use in, packaging pre-curved wiper blades.
Directional terms, such as “front,” “rear,” “vertical,” “horizontal,” “top,” “bottom,” “upper,” “lower,” “inside,” “inner,” “inwardly,” “outside,” “outer” and “outwardly,” are used to assist in describing the invention based on the orientation of the embodiments shown in the illustrations. The use of directional terms is merely an expedient to facilitate disclosure with reference to the illustrations and should not be interpreted to limit the invention to packages of any specific orientation(s).
In the illustrated embodiment, the package is a clamshell package having a front part 18 and a rear part 20 joined along a hinge 22. The package 12 may alternatively be formed from two separate parts, for example, separate front and rear parts that are joined together during packaging or by a separate hinge element. Referring now to
In this embodiment, the package assembly 10 is configured to be locked in the closed position by locking elements 40. Although the number of the locking elements 40 may vary from application to application, the package assembly 10 includes two locking elements 40. Each locking elements 40 may include a tab 44 and a finger 46. In this embodiment, the tab 44 is configured to be folded around the back-side of the package assembly 10 so that the finger 46 can be fitted into a corresponding receptacle 48 in the rear part 20, as described in more detail below. As shown in
In the illustrated embodiment, the rear part 20 includes a back 60 and a peripheral wall 62 extending from the perimeter of the back 60. The peripheral wall 62 may be a double-wall having two wall segments 64 and 66. In this embodiment, the inner wall segment 64 extends from the back 60 and is joined to the outer wall segment 66 by an outer shoulder 68. A peripheral flange 58 may extend from the free edge of the outer wall segment 66. The inner wall segment 64 and the outer wall segment 66 may extend at an angle to one another following a generally triangular shape that corresponds with the shape of the fingers 46. As perhaps best shown in
In this embodiment, the package assembly 10 is intended to be hung from a display hook or other similar element. Accordingly, in this embodiment, the package assembly 10 includes a hang hole 30 defined at its upper end. In the package assembly 10 of
In the illustrated embodiment, front part 18 and rear part 20 are joined together along a hinge 22. In this embodiment, front part 18, rear part 20 and hinge 22 are integrally formed as a single piece. As shown, the hinge 22 may be a living hinge, and it may be an extension of front flange 42 and rear flange 58. The hinge 22 may be defined by a contour or other feature in the material forming the package 12. For example, the hinge 22 may be defined by a crease, a cut score or one or more bends in the material forming the package 12.
As noted above, the package assembly 10 also includes a pair of end caps 14 and 16. In this embodiment, the end caps 14 and 16 are essentially identical to one another. Accordingly, only end cap 14 will be described in detail. In other applications, the package assembly 10 may include different end caps for opposite ends of the wiper blade. For example, when the wiper blade is not symmetrical, it may be desirable to use two different end caps that are specially configured to be fitted onto the differently shaped opposite ends of the wiper blade. In the embodiment of
Referring now to
The tip portion 85 of the end cap 14 is configured to receive the tip T of the wiper blade W. To avoid affecting the performance of the wiper blade W, the tip portion 85 of the illustrated embodiment is configured so that it does not deform the wiper tip T. More specifically, the tip portion 85 of this embodiment includes a tip slot 86 that forms a void of sufficient size to receive the wiper tip without any contact between the wiper tip and the walls of the tip slot 86. Alternatively, it may be desirable in some application to have the tip slot closely follow the contours of the wiper tip. For example, the tip slot 86 may correspond with the shape of the tip slot such that the wiper tip is in contact with the walls of the tip slot. Although it is desirable not to deform the wiper tip in typical applications, there may be application where that is not a concern. In such applications, it is possible to configure the tip portion to allow it to deform the wiper tip.
In the illustrated embodiment, the end cap 14 is configured to remain in place on the wiper blade once installed. For example, in the illustrated embodiment, the end cap 14 is configured to frictionally fit onto the support element. The friction fit may help to hold the end cap 14 on the wiper blade. Further, the end cap 14 of this embodiment is configured to be snap-fitted onto the wiper blade. In this embodiment, the end cap 14 includes a plurality of indentations that interact with contours in the surface of the wiper blade to snap-lock the end cap 14 onto the wiper blade. More specifically, in this embodiment, the end cap 14 includes first indentations 92 and second indentations 94 that engage contours on the enlarged end piece P of the wiper blade W when the end cap 14 is fitted into the end of the wiper blade W. For example, as shown in
As noted above, the flange 82 may be configured to be fitted closely into the interior of the package 12. For example, in the illustrated embodiment, the flange 82 is generally rectangular and corresponds with the cross-sectional shape of the interior of the package 12. This is perhaps best shown in
In use, the end caps are fitted onto opposite ends of the wiper blade, and the assembly of wiper blade and end caps are placed into the package. In the illustrated embodiment, the package and end caps are configured to hold a pre-curved wiper blade in an at least partially straighten condition. More specifically, in this embodiment, the wiper blade W is straightened as it is fitted into the package 12 by interaction at three points. The end caps 14 and 16 hold the opposite ends of the wiper blade W in fixed positions with respect to the package 12, and the center C of the wiper blade W engages the side wall of the package, typically requiring the center of the wiper blade to be pushed in an inwardly direction against the pre-curve.
As noted above, a separate end cap 14 and 16 is fitted onto each end of the wiper blade W. In this embodiment, the end caps 14 and 16 are ambidextrous so that different end caps are not required for opposite ends of the wiper blade W. In this embodiment, the wiper blade W includes end pieces P disposed on opposite ends. The end pieces P are enlarged and terminate in an inwardly facing end wall E. Each end piece P include a beam portion B and an upright portion U. The illustrated wiper blade W is asymmetrical in the that upright portion U is offset from the center of the wiper blade W.
In this embodiment, the end caps 14 and 16 are configured to be snap-fitted onto the wiper blade W, which helps them to remain in place on the wiper blade during packaging. As an end cap 14 or 16 is fitted over the end piece P of the wiper blade W, the first indentations 92 and the second indentations 94 eventually snap-lock into engagement with contours in the wiper blade. As noted above and shown in
The end caps 14 and 16 of this embodiment are configured to function with wiper blade W, as described above. The end caps may, however, vary from application to application to accommodate different wiper blades and different packages 12. For example, the end caps may be provided with an alternative wiper seat 80 to correspond with the shape of a different wiper blade. As another example, the flange 82 may vary to fit within an alternatively shaped package.
The package 12 and end caps 14, 16 may be thermoformed, and may be constructed from polyvinyl chloride (PVC) or polyethylene terephthalate (PET, PETE) or some other formable polymer. Although the material is typically transparent, translucent or clear, the stock may also be opaque, clouded or tinted any suitable color in some applications. The thickness of the material may vary from application to application. For standard applications, the package 12 and end caps 14, 16 are likely to have a thickness ranging between 12 and 30 gauge (i.e., 12 to 30 thousands of an inch). The package 12 and end caps 14, 16 may have the same thickness, or they may vary in thickness, as desired.
The above description is that of current embodiments of the invention. Various alterations and changes can be made without departing from the spirit and broader aspects of the invention as defined in the appended claims, which are to be interpreted in accordance with the principles of patent law including the doctrine of equivalents. Any reference to claim elements in the singular, for example, using the articles “a,” “an,” “the” or “said,” is not to be construed as limiting the element to the singular. This disclosure is presented for illustrative purposes and should not be interpreted as an exhaustive description of all embodiments of the invention or to limit the scope of the invention to the specific elements illustrated or described in connection with these embodiments. For example, and without limitation, any individual element(s) of the described invention may be replaced by alternative elements that provide substantially similar functionality or otherwise provide adequate operation. This includes, for example, presently known alternative elements, such as those that might be currently known to one skilled in the art, and alternative elements that may be developed in the future, such as those that one skilled in the art might, upon development, recognize as an alternative. Further, the disclosed embodiments include a plurality of features and/or elements and that might individually or cooperatively provide a collection of benefits. The present invention is not limited to only those embodiments that include all of these features and/or elements or that provide all of the stated benefits. Instead, the present invention may extend to any permutation, combination or subcombination of the disclosed features and/or elements.
Number | Date | Country | |
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Parent | 29405527 | Nov 2011 | US |
Child | 13585922 | US | |
Parent | 29404835 | Oct 2011 | US |
Child | 29405527 | US |