1. Field of the Invention
The invention relates to packaging and unpackaging envelopes.
In the present text, the term “envelopes” is used to mean any paper or even cardboard bags designed to receive letters, sheets of paper, or any other article that might be contained therein. In general, an envelope is considered to be a “flat item”, a term that is in frequent use. This applies herein, the envelope having a certain amount of flexibility, depending on how it is structured, such flexibility giving rise, in particular under stress, to deformation due to differences in thickness that exist at different places of each envelope.
2. Description of the Prior Art
FR-A-2 837 793 discloses a packaged block of envelopes that offers improved stability and/or improved surface evenness compared with solutions prior to that solution. For that purpose, that packaged block of envelopes comprises:
Those retaining plates are preferably uninterrupted, plane, and smooth, each plate being provided with two vertical side grooves that are open to receive spacer rods, making it possible to remove the blocks of envelops without breaking (or indeed removing) the holding means which are advantageously elastically deformable and which surround the series of envelopes and the retaining plates in an elastic state.
FR-A-2 837 793 also discloses a set comprising:
The invention provides:
As regards the first aspect (packaged block of envelopes), the invention provides an improved solution to the observed problems of surface unevenness.
An important characteristic of the invention recommends using a packaged block of envelopes in which, in the vicinity of each of the third and fourth corners, each of the envelopes has at least one thickness compensation wedge or wedge having a thickness substantially equal to the thickness of the closure flap so that the envelope has a total thickness that is substantially identical in all of said first, second, third, and fourth corners.
According to another characteristic, it is recommended that, with each envelope preferably being obtained by folding, and when the envelope is in a fully unfolded state, each of the thickness compensation wedges has an outline that is curved, or made up of a plurality of sides, advantageously with obtuse angles.
For the choice of the binder surrounding the block of envelopes, a stretch film of plastic is preferred to a non-elastic hoop band, in particular for absorbing, over time, any reduction in the volume of the series of envelopes.
Also as regards the thickness compensation wedges, each of the thickness compensation shims is advantageously situated along two crossing fold lines that intersect each other at the boundary of said wedge, when the envelope is in a fully unfolded state, thereby making the wedges easier to implement and to position.
It is also recommended:
Preferably, said pieces of roughness are ribs making it easier to take hold of the rigid retaining plates for the purpose of separating said retaining plates and said holding means from the series of envelopes, when unpackaging the block of envelopes, without breaking said holding means that remain around the retaining plates during the unpackaging. Providing perforations in the retaining plates also makes it easier to take hold of them for unpackaging purposes.
Making provision for the rigid retaining plates to have peripheral edges and perforations that are at least locally defined by one type of line selected from curved lines and lines that slope relative to at least one of said peripheral edges of the retaining plate makes it possible to prevent the flaps or the windows of the corresponding envelopes from snagging during packaging or unpackaging.
Another aspect of the invention relates to a manner of making it easier to handle a series of packaged blocks of envelopes on a pallet.
Therefore, a characteristic of the invention makes provision to use a goods-handling pallet on which said packaged blocks of envelopes are disposed, the envelopes standing via edges of their peripheries on the goods-handling pallet, the blocks being disposed in a plurality of rows of stacks, adjacent rows of stacks of packaged blocks of envelopes being separated by a rigid vertical spacer extending perpendicular to those edges of the peripheries of the envelopes on which said envelopes stand.
Advantageously:
Another inventive aspect that can be independent of the above thus relates to a method of unpackaging a said block of envelopes.
A problem that this method solves is the problem of opening the tightly-wrapping holding means, while avoiding damaging the envelopes or moving them out of position, e.g. by offsetting them.
One solution proposed by the invention consists in taking hold of the retaining plate firmly, while pushing on the sheets so as to separate them from the retaining plates and from the holding film by using the pieces of roughness and/or the perforations of the plates for this purpose.
The use of an elastic stretch film or binder is then particularly advantageous.
An even more detailed description of the invention is given below with reference to the accompanying drawings which are given merely as examples, and in which:
Like the envelope 3a that has been extracted from the batch, all of the envelopes in this series are identically disposed and oriented. Thus, for the intermediate envelopes, like envelope 3, they are in face-against-face contact, each with the two envelopes adjacent to it respectively via its front face 30a, and via its back face 30b.
The retaining plates for retaining the series of envelopes are advantageously constituted by two rigid plates that are perforated and ribbed, and that are rectangular, e.g. substantially plane plates made of plastic and having the same dimensions as the envelopes which, in this example, are all of the same dimensions and are disposed with their closure flaps 90 identically situated on all of the envelopes of the batch. The flap 9 is folded over onto a portion of the front face 30a but it is not closed (i.e. it is not stuck to the body of the envelope).
For the retaining plates, it is also possible to consider using plates that are naturally curved, and that reach a plane state under stress from the wrapping means.
Tightly-wrapping holding means 11 for holding the envelopes of the batch tightly together are disposed around the envelopes of the batch and around the retaining plates 5, 7.
Said tightly-wrapping holding means are constituted by a band that surrounds the envelopes and the plates tightly, which band is, in this example, a stretch film made of a plastics material, such as a film of polyethylene which, once it is placed tightly around the batch of envelopes and around the plates 5, 7 is still in an elastically deformable state.
The envelopes are rectangular. Each of them has a fine periphery 13 with, along said fine periphery, two opposite edges of short length l and two opposite edges of long length L. The same applies to the plates 5, 7.
The tightly-wrapping holding means 11 extend over two opposite edges of short length l of each of the envelopes and of the retaining pates, and they advantageously extend over the entire short length l of the envelopes and of the plates.
In
A stretch wrapping machine makes it possible to place the stretch film of plastic 11 around the batch of envelopes 3 and around the end retaining plates 5, 7.
The indicator 29 shown in
The various blocks such as 20, 30 are identical to the block 1 of
Spacer sheets such as 33 can be interposed between the layers.
In
The preceding figures do not show the preferred embodiment of the retaining plates 5, 7.
This embodiment is shown in
Thus, the preferred embodiment of each retaining plate 5, 7 is a plate that is ribbed or perforated on an outside face referenced 5B in
The ribbing and/or the perforating of the outside face 5b facilitates taking hold of the retaining plates 5, 7 in order to separate the plates and the binder 11 surrounding them from the series of envelopes 3 when unpackaging a block of envelopes, without it then being necessary to break said binder which thus remains around the plates during said unpacking.
In
On the inside, the operator places the thumbs 52 above the series of envelopes 3, at the top edges of the plates 5, 7, while, on the outside, the other fingers 53 hold the plates firmly by pushing on the corresponding zones of the film 11 and by gripping (or at least pressing against) the outside ribbing on said plates 5, 7 and/or the above-mentioned perforations.
Under vertical thrust from the thumbs 52, the series of envelopes 3 descends by gravity (
It is thus possible to unpackage the series of envelopes 3 without having to break the film 11, the advantageously plane and smooth nature of the inside surfaces (such as 5a) of the retaining plates facilitating sliding without the closure flaps or the window zones of the envelopes being snagged as they go past, as explained below.
In
In addition to the ribs, the retaining plate 5 shown is thus provided with perforations 58 passing through the plate between its two faces (
Since the retaining plates 5, 7 are preferably rectangular block shaped, the plate shown is rectangular with four corners 59a, 59b, 59c, and 59c (
The perforations 58 are disposed spaced apart from said corners, as can be seen in particular at the corner 59b shown in
Disposing the perforations 58 some distance away from the corners facilitates the general balance of the packaged block, by making it possible to manage taking up thickness. This is particularly important when several hundreds of envelopes are packaged together. Four zones are thus obtained that have plane and smooth surfaces, i.e. surfaces without any roughness that might degrade taking up thickness. And it is facing each of these zones 60 that a respective one (referenced 61 in
It should be noted firstly that each envelope is provided with such thickness wedges, the second wedge being obtained symmetrically about the axis 62 of
Thus, the two thickness wedges 61 are situated at the two corners 63a and 63b in
The outside edge (longitudinal in this example) along which said flap 9 is folded over is referenced 64.
The line forming said edge 64 is shown in dashed lines in
The outlines of the three embodiments shown differ only at the thickness compensation wedges 61 (shown in dot-dash lines in
Each of the
The fold line 66 and a second fold line 67 which is perpendicular thereto define the two lines that, in each of the
In
In
Towards the opposite corner 63d (or 63c), four thicknesses of paper are also to be found that are constituted by the flap 9, the folded-over side tab 69, and the zones of paper defining the front and back faces 3a and 3b.
By means of the two corner wedges 61, a thickness is thus obtained that is identical in all four corners of the envelope, and by applying the four corners against four corner zones (identical to zone 60 in
In
In
Thus, in the solutions shown in
Optionally, it is alternatively possible to add a patch by adhesive bonding. However, that solution is not recommended because it is costly and less reliable.
Between adjacent perforations, said perforations define bars that are presented above as being ribs 57.
In the absence of such ribs, said bars could be flush with the plane of the general outside surface 5b of the plate, as shown in
Once the envelopes 3 are in place, as shown in
Thus, these edges do not snag on going past the boundaries of the perforations.
The boundaries of said perforations can thus be rectilinear and sloping or curved (line 58b in
Optionally, for taking hold of the plates 5, 7, all or some of the ribs, where such ribs exist, can be replaced or supplemented by pieces of roughness on which at least one finger of the operator could grip for unpackaging purposes (except for the thumb, in view of what is said above with reference to
A plurality of blocks of envelopes 3 stood on the peripheries of the envelopes rest on the pallet 76, in this example in the two rows of stacks 72, 74 separated by the rigid separator 78.
Said separator extends perpendicularly to those edges of the peripheries of the envelopes via which said envelopes stand and it is thus vertical in this example. It stands on edge on the top deck 80 of the pallet, and can be as long as the pallet.
The spacer 78 is preferably a plate made of cardboard, of plastic, or of a material based on cellulose. Cardboard is preferred.
As shown, the series of envelopes 3 extend in the height direction over at least four superposed layers of blocks referenced 1a, 1b, 1c, and 1d, in respective ones of the adjacent rows of stacks.
The rigid spacer 78 extends upwards over a height at least equal to said four layers.
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Number | Date | Country | |
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20060081485 A1 | Apr 2006 | US |