The disclosures of each of U.S. Provisional Patent Application No. 63/394,392, which was filed on Aug. 2, 2022, and U.S. Design patent application No. 29/898,807, which was filed on Aug. 1, 2023, are hereby incorporated by reference for all purposes as if presented herein in their entirety.
The present disclosure generally relates to packages or carrier cartons for holding and displaying containers. More specifically, the disclosure is directed to a carrier having features for at least partially retaining the containers in the package.
In general, one aspect of the disclosure is directed to a carrier for at least partially holding a plurality of containers. The carrier can comprise a plurality of panels including a bottom panel, an outer side panel foldably connected to the bottom panel, a top panel foldably connected to the outer side panel, an inner side panel foldably connected to the top panel, a central panel foldably connected to the inner side panel, and an end flap foldably connected to the central panel. At least a first container receiver and a second container receiver extend in at least the bottom panel, each of the first container receiver and the second container receiver being for at least partially receiving a container of the plurality of containers. An inner opening can extend in the inner side panel for at least partially receiving a first flange of a first container at least partially received in the first container receiver, and a free edge of the end flap can be for engaging a second flange of a second container at least partially received in the second container receiver. The central panel can extend at least partially between the first container receiver and the second container receiver.
In another aspect, the disclosure is generally directed to a package comprising a carrier at least partially holding a plurality of containers. The carrier can comprise a plurality of panels comprising a bottom panel, an outer side panel foldably connected to the bottom panel, a top panel foldably connected to the outer side panel, an inner side panel foldably connected to the top panel, a central panel foldably connected to the inner side panel, and an end flap foldably connected to the central panel. At least a first container receiver and a second container receiver can extend in at least the bottom panel, each of the first container receiver and the second container receiver at least partially receiving a respective container of the plurality of containers. An inner opening can extend in the inner side panel and can at least partially receive a first flange of a first container at least partially received in the first container receiver, and a free edge of the end flap can engage a second flange of a second container at least partially received in the second container receiver. The central panel can extend at least partially between the first container receiver and the second container receiver.
In another aspect, the disclosure is generally directed to a blank for forming a carrier for at least partially holding a plurality of containers. The blank can comprise a plurality of panels comprising a bottom panel, an outer side panel foldably connected to the bottom panel, a top panel foldably connected to the outer side panel, an inner side panel foldably connected to the top panel, a central panel foldably connected to the inner side panel, and an end flap foldably connected to the central panel. At least a first container receiver and a second container receiver can extend in at least the bottom panel, each of the first container receiver and the second container receiver being for at least partially receiving a respective container of the plurality of containers when the carrier is formed from the blank. An inner opening can extend in the inner side panel for at least partially receiving a first flange of a first container at least partially received in the first container receiver when the carrier is formed from the blank. A free edge of the end flap can be for engaging a second flange of a second container at least partially received in the second container receiver when the carrier is formed from the blank. The central panel can be for extending at least partially between the first container receiver and the second container receiver when the carrier is formed from the blank.
In another aspect, the disclosure is generally directed to a method of forming a package. The method can comprise obtaining a blank comprising a plurality of panels comprising a bottom panel, an outer side panel foldably connected to the bottom panel, a top panel foldably connected to the outer side panel, an inner side panel foldably connected to the top panel, a central panel foldably connected to the inner side panel, and an end flap foldably connected to the central panel. The blank further can comprise at least a first container receiver and a second container receiver extending in at least the bottom panel and an inner opening extending in the inner side panel. The method further can comprise engaging a plurality of containers with the blank so that each of the first container receiver and the second container receiver at least partially receives a respective first container and second container of the plurality of containers. Even further, the method can comprise forming a carrier by arranging the plurality of panels. The arranging the plurality of panels can comprise positioning the inner side panel so that the inner opening at least partially receives a first flange of the first container, positioning the central panel to extend at least partially between the first container receiver and the second container receiver, and positioning the end flap so that a free edge of the end flap engages a second edge of the second container.
In another aspect, the disclosure is generally directed to a carrier for at least partially holding a plurality of containers. The carrier can comprise a plurality of panels including a bottom panel, a first outer side panel and a second outer side panel each foldably connected to the bottom panel, a first top panel and a second top panel foldably connected to the respective first outer side panel and second outer side panel, and a first inner side panel and a second inner side panel foldably connected to the respective first top panel and second top panel. A first inner opening in the first inner side panel can be for at least partially receiving a first flange of a first container of the plurality of containers, and a second inner opening in the second inner side panel is for at least partially receiving a second flange of a second container of the plurality of containers. At least a portion of the first inner side panel and the second inner side panel can extend from the respective first opening and second opening toward the bottom panel.
In another aspect, the disclosure is generally directed to a package comprising a carrier at least partially holding a plurality of containers. The carrier can comprise a plurality of panels comprising a bottom panel, a first outer side panel and a second outer side panel each foldably connected to the bottom panel, a first top panel and a second top panel foldably connected to the respective first outer side panel and second outer side panel, and a first inner side panel and a second inner side panel foldably connected to the respective first top panel and second top panel. A first inner opening in the first inner side panel can at least partially receive a first flange of a first container of the plurality of containers, and a second inner opening in the second inner side panel can at least partially receive a second flange of a second container of the plurality of containers. At least a portion of the first inner side panel and the second inner side panel can extend from the respective first inner opening and second inner opening toward the bottom panel.
In another aspect, the disclosure is generally directed to a method of forming a package. The method can comprise obtaining a blank comprising a plurality of panels comprising a bottom panel, a first outer side panel and second outer side panel each foldably connected to the bottom panel, a first top panel and a second top panel foldably connected to the respective first outer side panel and second outer side panel, and a first inner side panel and a second inner side panel foldably connected to the respective first top panel and second top panel. The blank further can comprising at least a first inner opening extending in the first inner side panel and a second inner opening extending in the second inner side panel. The method further can comprise engaging a plurality of containers with the blank, the plurality of containers comprising at least a first container and a second container, and forming a carrier by arranging the plurality of panels. The arranging the plurality of panels can comprise positioning the first inner side panel so that the first inner opening at least partially receives a first flange of the first container and so that at least a portion of the first inner side panel extends from the first inner opening toward the bottom panel, and positioning the second inner side panel so that the second inner opening at least partially receives a second flange of the second container and so that at least a portion of the second inner side panel extends from the second inner opening toward the bottom panel.
Those skilled in the art will appreciate the above stated advantages and other advantages and benefits of various additional embodiments reading the following detailed description of the embodiments with reference to the below-listed drawing figures.
According to common practice, the various features of the drawings discussed below are not necessarily drawn to scale. Dimensions of various features and elements in the drawings may be expanded or reduced to more clearly illustrate the embodiments of the disclosure.
Corresponding parts are designated by corresponding reference numbers throughout the drawings.
The present disclosure generally relates to constructs, sleeves, cartons, or the like, and packages for holding and displaying articles such as containers, jars, bottles, cans, etc. The articles can be used for packaging food and beverage products, for example. The articles can be made from materials suitable in composition for packaging the particular food or beverage item, and the materials include, but are not limited to, plastics such as PET, LDPE, LLDPE, HDPE, PP, PS, PVC, EVOH, and Nylon; and the like; aluminum and/or other metals; glass; or any combination thereof.
Carriers according to the present disclosure can accommodate articles of numerous different shapes. For the purpose of illustration and not for the purpose of limiting the scope of the disclosure, the following detailed description describes food or beverage product containers (e.g., plastic containers) at least partially disposed within the carrier embodiments. In this specification, the terms “lower,” “bottom,” “upper,” “top,” “front,” “forward,” “back,” “rear,” “rearward,” “inner,” “outer,” “interior,” and “exterior” indicate orientations determined in relation to fully erected and upright packages. As described herein, carriers can be formed from blanks with multiple panels, portions, tabs, and/or flaps, which may be designated herein in terms relative to one another, e.g., “first,” “second,” “third,” etc., in sequential or nonsequential reference, without departing from the disclosure.
The blank 8 has a longitudinal axis L1 and a lateral axis L2. The blank 8 comprises a bottom panel 11 foldably connected to a first outer side panel 13 along a first lateral fold line 15, and a second outer side panel 17 is foldably connected to the bottom panel 11 along a second lateral fold line 19. A first top panel 21 is foldably connected to the first outer side panel 13 along a lateral fold line 23, and a second top panel 25 is foldably connected to the second outer side panel 17 along a lateral fold line 27. A first inner side panel 29 is foldably connected to the first top panel 21 along a lateral fold line 31, and a second inner side panel 33 is foldably connected to the second top panel 25 along a lateral fold line 35. A central panel 43 is foldably connected to the first inner side panel 29 along a lateral fold line 57, and an end flap 45 is foldably connected to the central panel 43 along a lateral fold line 59.
As shown in
In embodiments, one or more cuts may be included in each of the transverse fold lines 15, 19, 23, 27, 31, 35, 57, 59. In exemplary embodiments, the transverse fold lines 15, 19, 23, 27, 31, 35, 57, 59 are cut/crease lines in which the cuts facilitate folding of the blank 8 at the fold lines. Any number of cuts may be formed in any of the fold lines, and the number and length of the cuts may be selected according to, for example, the gauge and/or the stiffness of the material used to form the blank 8. The fold lines 15, 19, 23, 27, 31, 35, 57, 59 may be formed by other methods (e.g., crease lines without cuts) without departing from the disclosure.
As shown in
In the illustrated embodiments, the blank 8 can include handle or gripping features. For example, the handle features can include handle openings 91 extending in the bottom panel 11 and handle flaps 93 extending in the central panel 43. As shown in
Referring to
As shown in
In embodiments, the carrier 1 formed from the blank 8 retains the containers C securely when the package 2 is grasped and carried. Further, in exemplary embodiments, the retention edges/features 46, 47a, 47b, 48a, 48b, 87 of the carrier 1 are held tight underneath the flanges F of the containers C so that the containers are held in the carrier without the need for the application of glue or other adhesive to any of the panels or flaps of the blank 8. For example, when the package 2 is carried (e.g., at the handle features), the weight of the containers C can press downwardly on the edges 47a, 48a, 47b, 48b of the side panels 13, 17, 29, 33 extending along the respective openings 41a, 42a, 41b, 42b and on the laterally-extending edge 46 of the end flap 45, which can help press the central panel 43 against the bottom panel 11 and help retain the carrier 1 in the erected configuration without the use of glue. Stated another way, the weight of the containers C can reinforce the engagement of the panels and flaps of the carrier to retain the carrier in its erect configuration. In addition, the brace flaps 81 can help retain the containers C by engaging under the flange F.
In embodiments, the handle features can be actuated (e.g., for lifting and carrying the package 2) by folding the handle flaps 93 downwardly from the central panel 43 along the fold lines 95 and through the handle openings 91 in the bottom panel 11. As the handle flaps 93 are folded out of the plane of the central panel 42, the handle flaps 93 can separate from the central panel along the cut or tear lines 97. In exemplary embodiments, the downwardly folded handle flaps 93 can engage one or more edges of the bottom panel 11 extending along the handle openings 91, which can help retain the carrier 1 in the erected configuration (e.g., can help lock the central panel 43 to the bottom panel 11). For example, the engagement between the handle flaps 93 and the bottom panel 11 at the handle openings 91 can resist relative movement between the central panel 43 and the bottom panel 11 to help retain the carrier in its erected configuration.
In the illustrated embodiments, the blank 208 can include retention features for helping to retain the carrier 201 in its erected configuration (
In exemplary embodiments, the clip-style carriers of the disclosed embodiments can provide increased stability, resistance, and strength, as well as a comfortable and reliable carry experience. The carriers can be adapted to be suitable for multiple bottle types, sizes, and configurations. The carriers and packages can be formed/assembled manually and/or by machine. In embodiments, the structure of the carriers can be shaped around the top portions T of the containers C (e.g., the bottle heads) to facilitate increasing the rigidity of the packages. In exemplary embodiments, the two clipping methods (e.g., the brace flaps 81 in combination with the openings 41a, 42a, 41b, 42b in the side panels 13, 17, 29, 33) can help strengthen the packages and can get stronger as they engage with the containers C when the package is picked up via the finger holes (handle features). In embodiments, the structure of the carrier allows the package to be assembled without needing glue.
The carriers of any of the illustrated or non-illustrated embodiments of the disclosure could have other features (e.g., dispenser features, handle features, reinforcement features, etc.) without departing from the disclosure. Also, the carriers could be otherwise shaped, arranged, and/or configured and the carriers could be configured to hold articles other than beverage containers C without departing from the disclosure.
Any of the features of the various embodiments of the disclosure can be combined with, replaced by, or otherwise configured with other features of other embodiments of the disclosure without departing from the scope of this disclosure. The carrier styles and panel configurations described above are included by way of example.
In general, the blanks may be constructed from paperboard having a caliper so that it is heavier and more rigid than ordinary paper. The blanks can also be constructed of other materials, such as cardboard, or any other material having properties suitable for enabling the package to function at least generally as described above.
The blanks can be coated with, for example, a clay coating. The clay coating may then be printed over with product, advertising, and other information or images. The blanks may then be coated with a varnish to protect information printed on the blanks. The blanks may also be coated with, for example, a moisture barrier layer, on either or both sides of the blanks. The blanks can also be laminated to or coated with one or more sheet-like materials at selected panels or panel sections.
The above embodiments may be described as having one or panels adhered together by glue. The term “glue” is intended to encompass all manner of adhesives commonly used to secure paperboard carton panels in place.
The term “line” as used herein includes not only straight lines, but also other types of lines such as curved, curvilinear or angularly displaced lines.
In accordance with the exemplary embodiments, a fold line can be any substantially linear, although not necessarily straight, form of weakening that facilitates folding therealong. More specifically, but not for the purpose of narrowing the scope of the present disclosure, fold lines include: a score line, such as lines formed with a blunt scoring knife, or the like, which creates a crushed or depressed portion in the material along the desired line of weakness; a cut that extends partially into a material along the desired line of weakness, and/or a series of cuts that extend partially into and/or completely through the material along the desired line of weakness; and various combinations of these features. In situations where cutting is used to create a fold line, typically the cutting will not be overly extensive in a manner that might cause a reasonable user to incorrectly consider the fold line to be a tear line.
The foregoing description of the disclosure illustrates and describes various embodiments of the present disclosure. As various changes could be made in the above construction without departing from the scope of the disclosure, it is intended that all matter contained in the above description or shown in the accompanying drawings shall be interpreted as illustrative and not in a limiting sense. Furthermore, the scope of the present disclosure covers various modifications, combinations, alterations, etc., of the above-described embodiments that are within the scope of the claims. Additionally, the disclosure shows and describes only selected embodiments, but other combinations, modifications, and environments are within the scope of the disclosure as expressed herein, commensurate with the above teachings, and/or within the skill or knowledge of the relevant art. Furthermore, certain features and characteristics of each embodiment may be selectively interchanged and applied to other illustrated and non-illustrated embodiments of the disclosure without departing from the scope of the disclosure.
This application claims the benefit of U.S. Provisional Patent Application No. 63/394,392, filed on Aug. 2, 2022.
Number | Date | Country | |
---|---|---|---|
63394392 | Aug 2022 | US |