The disclosures of each of U.S. patent application Ser. No. 16/562,957, filed on Sep. 6, 2019, U.S. Provisional Application No. 62/728,454, filed on Sep. 7, 2018, U.S. Provisional Patent Application No. 62/767,188, filed on Nov. 14, 2018, and U.S. Provisional Patent Application No. 62/770,566, filed on Nov. 21, 2018, are hereby incorporated by reference for all purposes as if presented herein in its entirety. The disclosures of each of U.S. Pat. Nos. 8,387,784 and 8,096,413 are also hereby incorporated by reference for all purposes as if presented herein in their entirety.
The present disclosure generally relates to packages or cartons for holding and carrying containers.
According to one aspect of the disclosure, a carrier for holding a plurality of containers comprises a central panel for engaging the plurality of containers and at least one attachment feature in the central panel that receives and holds a top portion of at least one container of the plurality of containers. The at least one attachment feature comprises an opening in the central panel, a first retention feature defining a first portion of the opening and second retention feature defining a second portion of the opening. The first retention feature comprises a first retention edge of the central panel for engaging a first portion of at least one container of the plurality of containers to at least partially attach the at least one container to the carrier. The second retention feature comprises a second retention edge of the central panel for engaging a second portion of the at least one container of the plurality of containers to at least partially attach the at least one container to the carrier. The first retention edge defines the first portion of the opening and the second retention edge defines the second portion of the opening.
According to another aspect of the disclosure, a blank for forming a carrier for holding a plurality of containers comprises a central panel and at least one attachment feature in the central panel that receives and holds a top portion of at least one container of the plurality of containers when the carrier is formed from the blank, the at least one attachment feature comprises an opening in the central panel, a first retention feature defining a first portion of the opening and second retention feature defining a second portion of the opening. The first retention feature comprises a first retention edge of the central panel for engaging a first portion of at least one container of the plurality of containers to at least partially attach the at least one container to the carrier formed from the blank. The second retention feature comprises a second retention edge of the central panel for engaging a second portion of the at least one container of the plurality of containers to at least partially attach the at least one container to the carrier formed from the blank. The first retention edge defines the first portion of the opening and the second retention edge defines the second portion of the opening.
According to another aspect of the disclosure, a method of forming a package comprises obtaining a carrier comprising a central panel and at least one attachment feature in the central panel. The at least one attachment feature comprises an opening in the central panel, a first retention feature defining a first portion of the opening and second retention feature defining a second portion of the opening. The first retention feature comprises a first retention edge of the central panel and the second retention feature comprises a second retention edge of the central panel, the first retention edge defines the first portion of the opening and the second retention edge defines the second portion of the opening. The method further comprises receiving a top portion of at least one container of the plurality of containers in the opening, and engaging the first retention edge with a first portion of the at least one container and engaging the second edge with a second portion of the at least one container to at least partially attach the at least one container to the carrier.
Corresponding parts are designated by corresponding reference numbers throughout the drawings.
The present disclosure generally relates to constructs, sleeves, cartons, or the like, and packages for holding and displaying containers such as cans, jars, bottles, etc. The containers can be used for packaging food and beverage products, for example. The containers can be made from materials suitable in composition for packaging the particular food or beverage item, and the materials include, but are not limited to, aluminum and/or other metals, plastics such as PET, LDPE, LLDPE, HDPE, PP, PS, PVC, EVOH, and Nylon; and the like; glass; or any combination thereof.
Packages according to the present disclosure can accommodate containers of numerous different shapes. For the purpose of illustration and not for the purpose of limiting the scope of the disclosure, the following detailed description describes beverage containers (e.g., generally cylindrical containers such as aluminum cans) at least partially disposed within the package embodiments. In this specification, the terms “lower,” “bottom,” “upper” and “top” indicate orientations determined in relation to fully erected packages.
The present embodiments are addressed to cartons or packages for attachment to and accommodation of containers. A package or carrier 5 of a first embodiment is illustrated in its erected state in
The retention edges 39, 43 can define respective radii of curvature that are substantially the same or equal, or, as described further herein, the retention edges 39, 43 can define different radii of curvature. In one embodiment, the openings 37 in the central panel 17 have a diameter D1 that is less than the diameter D2 of the flange F of the container C.
In the illustrated embodiment, the flexible features are part of the attachment features of the blank 13 and include a first cutout 41 and a second cutout 41 (broadly, respective “first flexible feature” and “second flexible feature”) spaced apart from each other around the perimeter of the opening 37 that provide respective areas of weakening extending inwardly from the retention edges 39, 43. As shown, the cutouts 41 are areas of weakening that can have a generally U-shaped configuration, either in an elongate configuration or an irregular configuration, but the cutouts 41 could be otherwise shaped, arranged, and/or configured without departing from the disclosure.
Referring additionally to
The cutouts 41 are spaced apart by an angle B and the retention edge 39 extends around the opening 37 by an angle A. In one embodiment, the angle B can be approximately 90 degrees and the angle A can be approximately 270 degrees, but both angle A and angle B could be more or less than the amounts shown and described herein without departing from the disclosure. In alternative embodiments, one or more of the openings 37 can be free of the cutouts 41 such that the retention edges 39, 43 intersect and are free from any cut, tear, or other weakening feature extending therefrom, i.e., making the angle A equal to 360 degrees. In one embodiment, such openings free of cutouts 41 could have a diameter D1 that is less than the diameter D2 of the flange F of the containers C.
As shown, a first uninterrupted marginal portion 36 of the central panel 17 extends horizontally away from the first retention edge 39 and from the first cutout 41 to the second cutout 41, and a second uninterrupted marginal portion 38 of the central panel 17 extends horizontally away from the second retention edge 43 and from the first cutout 41 to the second cutout 41. The second retention edge 43 and the cutouts 41 form a locking flap or locking tab 45 on a portion of the second uninterrupted marginal portion 38 of the central panel 17 between the first cutout 41 and the second cutout 42.
It will be understood that the shape and geometry of the edges 39, 43, or of other retention features of the blank 13/carrier 5, could vary to increase the retention forces applied to the container C and/or to accommodate various sizes and configurations of containers, without departing from the scope of the disclosure.
Still referring to
Referring to
With regard to the embodiment described above in which the openings 37 are free from cutouts 41, the paperboard that forms the blank 13/carrier 5 can flex and stretch when such openings are placed over the flanges F of the containers C, and may tear and/or weaken at one or more points around a 360 degree edge of the openings 37 to allow the flange F to fit through a respective opening 37 and allow the central panel 17 to be positioned below the flange F with the surrounding uninterrupted marginal portion of the central panel 17 positioned to be generally horizontally and in contact with the neck N of the containers C.
Referring to
In one embodiment, the flanges F of the containers C can have a diameter D2 of approximately 53 mm and the openings 37 in the central panel 17 can have a dimeter D1 of approximately 52 mm. In one embodiment, the cutouts 41 can be spaced apart around the openings 37 by an angle B of approximately 90 degrees and the uninterrupted marginal portion 36 of the board at the edge 39 of the opening 37 extends around the opening by an angle A of approximately 270 degrees between the cutouts 41.
The blank 13 can have features that are otherwise shaped, configured, dimensioned, and/or positioned without departing from the disclosure. All dimensional information presented herein is illustrative of an exemplary embodiment of the disclosure and is not intended to limit the scope of the disclosure as any dimension presented herein can be more or less than the specific dimensions disclosed herein.
In addition, the marginal portion 36 of the central panel 17 at the respective edges 39 of a pair of the openings 37 is illustrated schematically as having a boundary (shown in dashed lines) for illustrative purposes only, as the uninterrupted portion of the board of the central panel 17 would extend beyond the illustrated boundary of the marginal portion 36 as illustrated. In other embodiments of the disclosure, the marginal portions 36 adjacent the respective openings 37 could include a coating, a polymer film, adhesive tape, or other strengthening or reinforcing feature to further strengthen the board in this area of the central panel 17 that is in contact with the containers C and is adjacent the openings 37.
The blank 113 has the longitudinal axis L1 and the lateral axis L2 and comprises the top panel 17 foldably connected to a first retention flap 119 at a first lateral fold line 121. The central panel 17 is foldably connected to a second retention flap 123 at a second lateral fold line 125.
In the embodiment of
Similarly, the first retention flap 119 and second retention flap 123 each have three openings 151 (broadly, respective “second attachment feature”) that are shaped similarly to the openings 37. The openings 151 are at least partially defined by a third retention feature that includes a first curved retention edge 153 defining a first portion of the opening 151 and extending between two flexible features (broadly, respective “first flexible feature” and “second flexible feature”), and a fourth retention feature that includes a second curved retention edge 157 defining a second portion of the opening 151 and extending between the flexible features. The retention edges 153, 157 are for engaging the respective first and second portions of a container C, as described above.
As described above, the flexible features include respective areas of weakening extending inward from the retention edges 153, 157 to allow the respective retention flaps 119, 123 to flex or bend without weakening when containers C are inserted into the respective openings 151. The flexible features can be cutouts 155, as shown, or can have a different configuration as described above with respect to the cutouts 41.
The third retention feature can also include a first uninterrupted marginal portion 152 of the respective retention flaps 119, 123 extends horizontally away from the respective first retention edge 153 and the fourth retention feature can also include a second uninterrupted marginal portion 154 of the respective retention flaps 119, 123 extends horizontally away from the respective second retention edge 157. The second retention edges 157 and the cutouts 155 form a respective locking flap or locking tab 159 between the respective cutouts 155 on a portion of the respective second uninterrupted marginal portion 154 of the retention flaps 119, 123.
In the illustrated embodiment, the first retention flap 119 and the second retention flap 123 each have three notches 161 (broadly, “second attachment feature”) at the respective peripheral edge 163, 165 of the respective retention flap 119, 123. In one embodiment, the openings 151 in the retention flaps 119, 123 are shaped to have smaller cutouts 155 than the cutouts 41 of the openings 37 in the central panel 17. As such, the smaller cutouts 155 form a larger locking flap 159 than the locking flaps 45 adjacent the openings 37 in the central panel 17. It will be understood that the shape and geometry of the edges 39, 43, 157, 153, or other features, could vary to increase the retention forces applied to the container C and/or to accommodate various sizes and configurations of containers, without departing from the scope of the disclosure.
As also shown, the retention flaps 119, 123 each include respective handle openings 173, 175 that are separably connected to the retention flaps 119, 123 and can be foldably connected thereto, and which align with the respective handle openings 71 in the central panel 17 upon formation of the carrier 5 to form a handle 109 of the carrier 105.
The features of the blank 113 could be otherwise shaped, arranged, and/or configured without departing from the disclosure.
Thereafter, the first retention flap 119 is folded about fold line 121 in the direction of the arrow A1 so that the openings 151 of the first retention flap 119 are placed on top of the three containers C in one row of the containers C, with the first retention flap 119 being pressed into face-to-face contact with the central panel 17 so that the surface of the first retention flap 119 is below or in contact with the bottom surface of the flanges F of the containers C. Next, the second retention flap 123 is folded about fold line 125 in the direction of the arrow A2 so that the openings 151 of the second retention flap 123 are placed on top of the three containers C in the other row of containers C, with the second retention flap 123 being pressed into face-to-face contact with the central panel 17 so that the surface of the retention flap 123 is below or in contact with the bottom surface of the flanges F of the containers C. In addition, the respective notches 161 defined along the free edges of the respective retention flaps 119, 123 can also rest against and/or at least partially engage the bottom surfaces of the flanges F of the respective containers C. Such additional layer of material provided by the portion of the respective retention flaps 119, 123 can enhance the engagement of the carrier 105 with the containers C. In one embodiment, an outer marginal portion of the second retention flap 123 can overlap and be in face-to-face contact with an outer marginal portion of the first retention flap 119.
The respective overlapped openings 37 and 151 form secure receptacles in the carrier 105/package 106 that securely attach the containers C to the carrier 105 and that comprise at least two layers of material. The openings 37 and 151 having the respective cutouts 41, 155 and respective curved edges 39, 43, 153, 159 are shaped to facilitate receiving the circular flange F of the containers C and locking the containers C in secure engagement with the package 106. Also, the respective locking flaps 45, 159 formed between the respective cutouts 41, 155 are free from any cuts or tears in the central panel 17 and the retention flaps 119, 123 so that the biasing force of the retention flaps 119, 123 applied to the containers C is increased. The direction of such biasing forces are schematically illustrated with respective arrows A3, A4 in
Glue or other adhesive can be applied to one or more of the panels and/or flaps of the blank 113 to secure the carrier 105 in the folded condition. Further, the carrier 105 could include dispensing features for facilitating removal of the containers C therefrom. The blank 113 could be otherwise shaped and/or arranged and the carrier 105 could have features that are otherwise shaped and/or arranged without departing from the disclosure. In additional embodiments, the blank 113 could have panels or flaps that extend down from the top of the containers or the flange of the containers to provide a billboard for display of information.
In the embodiment of
The carrier 205 of the third exemplary embodiment is formed in a similar manner as described herein for the second exemplary embodiment. In this regard, and as shown in
Referring additionally to
Turning to
The blank 313 has the longitudinal axis L1 and the lateral axis L2 and includes a central panel 317 having attachment features that include openings 337 (broadly, respective “first attachment feature”) that are at least partially defined by first and second retention features that include a respective first curved retention edge 339 opposed with a second curved retention edge 343 that define a respective first portion and second portion of the opening 337. The first and second retention features of the central panel 317 can also include a first uninterrupted marginal portion 336 and a second uninterrupted marginal portion 338 that extend away from the respective retention edges 339, 343 of each opening 337.
As shown in
In this regard, the openings 337 can be characterized as “keyhole” openings as the portion of the opening 337 adjacent the second retention edge 343 is slightly larger and more receiving of the circular flange F of the container C to facilitate initial insertion therealong.
In the illustrated embodiment, the blank 313 includes respective first and second retention flaps 319, 323 that have openings 351 (broadly, respective “second attachment feature”) that are shaped identical to the openings 337 in the central panel 317, in that openings 351 have third retention features and fourth retention features that include a first curved retention edge 353 corresponding to the first retention edge 339 of the openings 337, and a second curved retention edge 357 corresponding to the second retention edge 343 of the openings 337. The third and fourth retention features of the respective retention flaps 319, 323 can also include a first uninterrupted marginal portion 340 and a second uninterrupted marginal portion 340 that extend horizontally away from the respective retention edges 353, 357 of each opening 351. In one embodiment, one or both of the first and second retention flap 319, 323 could be foldably connected to the central panel 317 at a respective fold line, e.g., a lateral fold line.
The carrier 305/package 306 is formed from the blank 313 in a similar manner as described above with respect to the carrier 105/package 306 and the carrier 205/package 206, e.g., such that the top portions T of the respective containers C are at least partially received in the respective openings 337 of the central panel 317, with the retention flaps 319, 323 in overlapping face-to-face contact with each other as well as with the central panel 317. In this regard, the top portions T of the respective containers C are at least partially received through the respective overlapped openings 337, 351. In one embodiment, the retention flaps 319, 323 can be arranged so as to overlap with the central panel 317 and not with each other.
Referring additionally to
It will be further understood that one or both of the openings 37, 151 described with respect to the carrier 5/package 6, the carrier 105/package 106, and the carrier 205/package 206 can have the above-described “keyhole opening” configuration described above.
The features of the blank 313 could be otherwise shaped, arranged, configured, and/or omitted without departing from the disclosure. For example, the relief cuts 358 and relief apertures 360 illustrated on the blank 313 could be differently-configured or one or more of such features could be omitted without departing from the disclosure. In additional embodiments, the blank 313 could have panels or flaps that extend down along the side of the containers C to provide a side panel or billboard for display of information, as described further herein. Also, in further embodiments, the openings 351 in the retention flaps 319, 323 could be removed such that the two retention flaps 319, 323 overlap the tops of the containers C and provide a substantially continuous, e.g., clean, flat top surface of the carrier 305/package 306.
As shown, the blank 413 has the longitudinal axis L1 and the lateral axis L2 and includes a central panel 17, a retention panel 423 foldably connected to the central panel 17 at a lateral fold line 420, and the retention flap 119 foldably connected to the central panel 17 at the lateral fold line 121. The blank 413 further includes a handle panel or top panel 462 foldably connected to the retention panel 423 at a lateral fold line 464, and a side panel or billboard 466 foldably connected to the top panel 462 at a lateral fold line 468.
The retention panel 423 can have attachment features in the form of three openings 451 (broadly, respective “second attachment feature”) that are shaped similarly to the openings 37 of the central panel 17. The openings 451 include retention features, with a third retention feature including a respective first curved retention edge 453 along a first uninterrupted marginal portion 436 of the retention panel 423 and extending between two flexible features to define a first portion of the opening 451, and fourth retention feature including a second curved retention edge 457 along a second uninterrupted marginal portion 438 extending between the flexible features and defining a second portion of the opening 451. A retention tab can be defined between the flexible features along a portion of the uninterrupted marginal portion 438 as described above with respect to the retention tabs 45.
The flexible features are part of the attachment features of the blank 413 and can be cutouts 455 (broadly, respective “first flexible feature” and “second flexible feature”) that include respective areas of weakening extending inward from the retention edges 453, 457, as shown, or can have a different configuration as described above.
Each of the retention panel 423 and the top panel 462 can include a pair of spaced handle flaps 471 foldably connected thereto at respective longitudinal fold line 472. As described herein, the handle flaps 471 can be aligned with each other and the handle openings 71 of the central panel 17 and the handle openings 173, 175 of the retention flap 119 upon formation of the carrier 405 to provide a handle 409 to the carrier 405/package 406.
Referring additionally to
Next, the retention panel 423 can be folded at the fold line 425 in the direction of the arrow A6 into at least partial face-to-face contact with the respective central panel 17 and retention flap 19 and such that the retention edges 453, 457 are positioned below or in contact with the bottom surfaces of the flanges F of the containers C. Such an arrangement is illustrated in
Thereafter, the top panel 462 can be folded at the fold line 464 in the direction of the arrow A7 into at least partial face-to-face contact with the retention panel 423 and the billboard 466 can further be folded downwardly at the fold line 468 into a generally perpendicular arrangement relative to the top panel 462, as shown in
In this regard, the top panel 462 covers the handle openings 71, 173, 175 below to provide an uppermost panel of the carrier 405/package 406 that is substantially continuous or uninterrupted, as the handle flaps 471 therein are disposed in a generally coplanar arrangement with the remainder of the top panel 462. Accordingly, the top panel 462 presents a generally flat and smooth surface, e.g., a “clean” surface, that can be attractive to a customer browsing a retail space.
As described above, a handle 409 is provided by the respective overlapped handle flaps 471, the respective handle openings 173, 175 of the retention flap 19, and the handle openings 71 of the central panel 17. In this regard, a user or customer can separate the handle flaps 471 from the respective top panel 462 and retention panel 423 and fold the handle flaps 471 downwardly at the respective fold lines 472 toward the handle openings 71, 173, 175 to provide a passage through which one or more of the user's or customer's fingers can grasp a portion of the carrier 405/package 406 to move or carry the carrier 405/package 406.
Turning to
The blank 513 can be formed into the carrier 505 and a package 506 that includes the carrier 505 and one or more containers C in a substantially similar manner as that described above with respect to the carrier 405/package 406. A side view of the carrier 505/package 506 is illustrated in
Referring to
In one embodiment, the liner 606 can be separated or cut from a sheet that overlies sequential carriers that are, for example, being transported along a conveyor or other assembly system such that multiple separate packages can be formed with a respective liner 606.
Turning to
As described above, the liner 606 can be provided with a different carrier described herein to provide a package with the advantageous sanitary properties described above.
The blanks according to the present disclosure can be, for example, formed from coated paperboard and similar materials. For instance, the interior and/or exterior sides of the blanks can be coated with a clay coating. The clay coating may then be printed over with product, advertising, price coding, and other information or images. The blanks may then be coated with a varnish to protect any information printed on the blank. The blanks may also be coated with, for example, a moisture barrier layer, on either or both sides of the blank. In accordance with the above-described embodiments, the blanks may be constructed of paperboard of a caliper such that it is heavier and more rigid than ordinary paper. The blanks can also be constructed of other materials, such as cardboard, hard paper, or any other material having properties suitable for enabling the carton to function at least generally as described herein. The blanks can also be laminated or coated with one or more sheet-like materials at selected panels or panel sections.
In accordance with the above-described embodiments, a fold line can be any substantially linear, although not necessarily straight, form of weakening that facilitates folding therealong. More specifically, but not for the purpose of narrowing the scope of the present disclosure, fold lines include: a score line, such as lines formed with a blunt scoring knife, or the like, which creates a crushed portion in the material along the desired line of weakness; a cut that extends partially into a material along the desired line of weakness, and/or a series of cuts that extend partially into and/or completely through the material along the desired line of weakness; and various combinations of these features.
As an example, a tear line can include: a slit that extends partially into the material along the desired line of weakness, and/or a series of spaced apart slits that extend partially into and/or completely through the material along the desired line of weakness, or various combinations of these features. As a more specific example, one type tear line is in the form of a series of spaced apart slits that extend completely through the material, with adjacent slits being spaced apart slightly so that a nick (e.g., a small somewhat bridging-like piece of the material) is defined between the adjacent slits for typically temporarily connecting the material across the tear line. The nicks are broken during tearing along the tear line. The nicks typically are a relatively small percentage of the tear line, and alternatively the nicks can be omitted from or torn in a tear line such that the tear line is a continuous cut line. That is, it is within the scope of the present disclosure for each of the tear lines to be replaced with a continuous slit, or the like. For example, a cut line can be a continuous slit or could be wider than a slit without departing from the present disclosure.
The above embodiments may be described as having one or more panels adhered together by glue during erection of the carton embodiments. The term “glue” is intended to encompass all manner of adhesives commonly used to secure carton panels in place.
The foregoing description illustrates and describes various exemplary embodiments. Various additions, modifications, changes, etc., could be made to the exemplary embodiments without departing from the spirit and scope of the disclosure. It is intended that all matter contained in the above description or shown in the accompanying drawings shall be interpreted as illustrative and not in a limiting sense. Additionally, the disclosure shows and describes only selected embodiments of the disclosure, but the disclosure is capable of use in various other combinations, modifications, and environments and is capable of changes or modifications within the scope of the inventive concept as expressed herein, commensurate with the disclosure, and/or within the skill or knowledge of the relevant art. Furthermore, certain features and characteristics of each embodiment may be selectively interchanged and applied to other illustrated and non-illustrated embodiments of the disclosure.
This application is a divisional of U.S. patent application Ser. No. 16/562,957, filed on Sep. 6, 2019, which claims the benefit of each of U.S. Provisional Application No. 62/728,454, filed on Sep. 7, 2018, U.S. Provisional Patent Application No. 62/767,188, filed on Nov. 14, 2018, and U.S. Provisional Patent Application No. 62/770,566, filed on Nov. 21, 2018.
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