The present disclosure generally relates to packages or carrier cartons for holding and displaying containers. More specifically, the disclosure is directed to a carrier having features that at least partially restrain movement of the containers held in the package.
In general, one aspect of the disclosure is directed to a carrier that is at least partially holding a plurality of containers. Each container comprises a flange. The carrier comprises a plurality of panels extending at least partially around an interior of the carrier. The panels comprise a bottom panel, a first side panel foldably connected to the bottom panel, a second side panel foldably connected to the bottom panel, a first top panel foldably connected to the first side panel, and a second top panel foldably connected to the second side panel. At least one container-receiving feature extends in at least the bottom panel. The at least one container-receiving feature can at least partially receive at least one container of the plurality of containers. A first retention flap is foldably connected to the first top panel and a second retention flap is foldably connected to the second top panel. At least one of the first retention flap and the second retention flap engages at least a portion of the flange of at least one container of the plurality of containers.
In another aspect, the disclosure is generally directed to a carrier that is at least partially holding a plurality of containers. Each container comprises a flange. The carrier comprises a plurality of panels extending at least partially around an interior of the carrier. The panels comprise a bottom panel, a first side panel foldably connected to the bottom panel, a second side panel foldably connected to the bottom panel, a first top panel foldably connected to the first side panel, and a second top panel foldably connected to the second side panel. At least one container-receiving feature can extend in at least the bottom panel. The at least one container-receiving feature can at least partially receive at least two containers of the plurality of containers. The at least one container-receiving feature comprises at least a first brace flap and a second brace flap. Each of the first brace flap and the second brace flap can extend in a generally longitudinal direction.
In another aspect, the disclosure is generally directed to a blank for forming a carrier for at least partially holding a plurality of containers. Each container comprises a flange. The blank comprises a plurality of panels comprising a bottom panel, a first side panel foldably connected to the bottom panel, a second side panel foldably connected to the bottom panel, a first top panel foldably connected to the first side panel, and a second top panel foldably connected to the second side panel. At least one container-receiving feature extends in at least the bottom panel for at least partially receiving at least one container of the plurality of containers when the carrier is formed from the blank. A first retention flap is foldably connected to the first top panel and a second retention flap is foldably connected to the second top panel. At least one of the first retention flap and the second retention flap is for engaging at least a portion of the flange of at least one container of the plurality of containers when the carrier is formed from the blank.
In another aspect, the disclosure is generally directed to a blank for forming a carrier for at least partially holding a plurality of containers. Each container comprises a flange. The blank comprises a plurality of panels comprising a bottom panel, a first side panel foldably connected to the bottom panel, and a second side panel foldably connected to the bottom panel, a first top panel foldably connected to the first side panel, and a second top panel foldably connected to the second side panel. At least one container-receiving feature extends in at least the bottom panel. The at least one container-receiving feature is for at least partially receiving at least two containers of the plurality of containers when the carrier is formed from the blank. The at least one container-receiving feature comprises at least a first brace flap and a second brace flap. Each of the first brace flap and the second brace flap extends in a generally longitudinal direction.
In another aspect, the disclosure is generally directed to a method of forming a carrier at least partially holding a plurality of containers. Each container comprises a flange. The method comprises obtaining a blank comprising a plurality of panels comprising a bottom panel, a first side panel foldably connected to the bottom panel, a second side panel foldably connected to the bottom panel, a first top panel foldably connected to the first side panel, a second top panel foldably connected to the second side panel, a first retention flap foldably connected to the first top panel, and a second retention flap foldably connected to the second top panel. At least one container-receiving feature extends in at least the bottom panel. The method further comprises inserting at least a portion of at least one container of the plurality of containers through the at least one container-receiving feature and forming an interior of the carrier at least partially defined by the plurality of panels. The flanges of each container of the plurality of containers is at least partially enclosed in the interior of the carrier. The method further comprises positioning at least one of the first retention flap and the second retention flap to engage at least a portion of the flange of at least one container of the plurality of containers.
In another aspect, the disclosure is generally directed to a method of forming a carrier at least partially holding a plurality of containers. Each container comprises a flange. The method comprises obtaining a blank comprising a plurality of panels comprising a bottom panel, a first side panel foldably connected to the bottom panel, and a second side panel foldably connected to the bottom panel, a first top panel foldably connected to the first side panel, and a second top panel foldably connected to the second side panel. At least one container-receiving feature extends in at least the bottom panel and comprises at least a first brace flap and a second brace flap. Each of the first brace flap and the second brace flap extends in a generally longitudinal direction. The method further comprises inserting at least a portion of a first container of the plurality of containers and at least a portion of a second container of the plurality of containers through the at least one container-receiving feature, and forming an interior of the carrier at least partially defined by the plurality of panels. The flanges of each container of the plurality of containers is at least partially enclosed in the interior of the carrier.
Those skilled in the art will appreciate the above stated advantages and other advantages and benefits of various additional embodiments reading the following detailed description of the embodiments with reference to the below-listed drawing figures.
According to common practice, the various features of the drawings discussed below are not necessarily drawn to scale. Dimensions of various features and elements in the drawings may be expanded or reduced to more clearly illustrate the embodiments of the disclosure.
Corresponding parts are designated by corresponding reference numbers throughout the drawings.
The present disclosure generally relates to constructs, sleeves, cartons, or the like, and packages for holding and displaying articles such as containers, jars, bottles, cans, etc. The articles can be used for packaging food and beverage products, for example. The articles can be made from materials suitable in composition for packaging the particular food or beverage item, and the materials include, but are not limited to, plastics such as PET, LDPE, LLDPE, HDPE, PP, PS, PVC, EVOH, and Nylon; and the like; aluminum and/or other metals; glass; or any combination thereof.
Carriers according to the present disclosure can accommodate articles of numerous different shapes. For the purpose of illustration and not for the purpose of limiting the scope of the disclosure, the following detailed description describes food or beverage product containers (e.g., plastic containers) at least partially disposed within the carrier embodiments. In this specification, the terms “lower,” “bottom,” “upper” and “top” indicate orientations determined in relation to fully erected packages.
A carrier 1 of a first embodiment is illustrated in its erected state in
Each of the first retention flap 29 and the second retention flap 33 comprises a respective proximal or first portion 37, 39 adjacent a respective one of the first top panel 21 and the second top panel 23. Each of the first portions 37, 39 have respective openings 41 that are shaped to at least partially receive a flange F of the containers when the blank 8 is formed into the carrier 1. Each of the retention flaps 29, 33 have a respective distal or second (retention) portion 43, 45 that is foldably connected to a respective first portion 37, 39 at a respective spaced-apart lateral fold lines 57, 59. The edge 61 of the retention portion 43 of the first retention flap 29 has adjacent protrusions 63 and recesses 65. The edge 67 of the retention portion 45 of the second retention flap 33 has adjacent protrusions 69 and recesses 71. In one embodiment, the protrusions 63 of the first edge 61 are laterally aligned with the recesses 71 of the second edge 67. The recesses 65 of the first edge 61 are laterally aligned with the protrusions 69 of the second edge. The retention portion 43 of the first retention flap 29 can include a tab 72 adjacent each of the openings 41 in the first portion 37 of the first retention flap 29, and the retention portion 45 of the second retention flap 33 can include a tab 73 adjacent each of the openings 41 in the first portion 39 of the second retention flap 33. The blank 8 could be otherwise shaped, arranged, and/or configured without departing from the scope of the disclosure.
One or more cuts may be included in each of the transverse fold lines 15, 19, 23, 27, 31, 33, 57, 59. In the embodiment illustrated in
The bottom panel 11 includes a plurality of first and second container-receiving patterns 75, 77, respectively. Each container-receiving pattern 75, 77 is shaped and sized to receive an upper flange portion F of a container C (
In the embodiment of
Referring to
The carrier 1 formed from the blank 8 retains the containers C securely and reduces pivoting and other movement of the containers when the package 2 is grasped and carried. Further, the retention flaps 29, 33 are held tight underneath the flange F of the containers C so that the containers are held in the carrier without the need for the application of glue or other adhesive to any of the panels or flaps of the blank 8.
As shown in
In one embodiment, the bottom panel 111 of the blank 108 includes a first container-receiving pattern 175 and a second container-receiving pattern 177. Each of the container-receiving patterns 175, 177 extend generally in the longitudinal direction of the blank and accommodate two containers C. The container-receiving pattern 175 has brace flaps 179, 181 that are respectively foldably connected to the bottom panel 111 at respective fold lines 182, 183 and are separable along a cut line 186. The container-receiving pattern 177 has brace flaps 185, 187 that are respectively foldably connected to the bottom panel 111 at respective fold lines 188, 189 and are separable along a cut line 190. The brace flaps 179, 181, 185, 187 can be further defined by oblique cut lines 160 and curved cuts 162. In one embodiment, the oblique cut lines 160 provide enlarged portions of the bottom panel 111 proximate the side panels 113, 117 to strengthen the corners of the carrier. The cuts 162 can allow the brace flaps 179, 181, 185, 187 to partially conform to the curved sides of the containers C. The brace flaps 179, 181 of the container-receiving pattern 175 can be separable along a cut line 186, and the brace flaps 185, 187 of the container-receiving pattern 177 can be separable along a cut line 190. Each of the cut lines 186, 190 can include recesses 194 for receiving one or both of the retaining portions 143, 145.
In the embodiment of
In the embodiment of
The carrier 101 of the second embodiment is formed from the blank 108 in a similar manner as the carrier 1 of the first embodiment. As shown in
After placing the containers C through container-receiving patterns 175, 177, the side panels 113, 117 can be folded relative to the bottom panel 111 and the top panels 121, 125 can be folded relative to the side panels so that the top panels are in face-to-face contact with the top of the containers. Next, one of the retention flaps 129, 133 is downwardly folded to engage the flanges F of the containers C in a similar manner as described above for the first embodiment. One or both of the retaining portions 143, 145 of the respective retention flaps 129, 133 can be received in the recesses 194 in the upper edges 164 of the brace flaps 179, 181, 185, 187. As with the first embodiment, the containers C are secured in the carrier 101 without the need for the application of glue or other adhesive to any of the panels or flaps of the carrier.
One or more of the containers C can be removed from the package 102 by activating the opening features 191 to create a dispenser opening (not shown) in a respective side panel 116, 117.
As shown in
In the embodiment of
In the embodiment of
The carrier 901 shown in
The blanks shown in the embodiments of
In the above-discussed embodiments, the term “container-receiving” pattern or aperture should be broadly construed, for example, to mean that at least an upper portion of a container may pass through an aperture designated as “container-receiving” when assembling a package.
The exemplary package embodiments discussed above accommodate various quantities of containers C (e.g., six containers C arranged in two columns and three rows), but the present disclosure is not limited to these numbers or arrangements. As one example, additional rows of containers may be added by increasing the width of the blanks (e.g., in the lateral direction L2 in
In the above embodiments, the carriers are shown as accommodating containers C each having a protruding flange F and a generally round upper rim or cap. Other types of containers, however, can be accommodated within a carrier according to the principles of the present disclosure.
In general, the blanks may be constructed from paperboard having a caliper so that it is heavier and more rigid than ordinary paper. The blanks can also be constructed of other materials, such as cardboard, or any other material having properties suitable for enabling the package to function at least generally as described above.
The blanks can be coated with, for example, a clay coating. The clay coating may then be printed over with product, advertising, and other information or images. The blanks may then be coated with a varnish to protect information printed on the blanks. The blanks may also be coated with, for example, a moisture barrier layer, on either or both sides of the blanks. The blanks can also be laminated to or coated with one or more sheet-like materials at selected panels or panel sections.
The above embodiments may be described as having one or panels adhered together by glue. The term “glue” is intended to encompass all manner of adhesives commonly used to secure paperboard carton panels in place.
The term “line” as used herein includes not only straight lines, but also other types of lines such as curved, curvilinear or angularly displaced lines.
In accordance with the exemplary embodiments, a fold line can be any substantially linear, although not necessarily straight, form of weakening that facilitates folding therealong. More specifically, but not for the purpose of narrowing the scope of the present disclosure, fold lines include: a score line, such as lines formed with a blunt scoring knife, or the like, which creates a crushed or depressed portion in the material along the desired line of weakness; a cut that extends partially into a material along the desired line of weakness, and/or a series of cuts that extend partially into and/or completely through the material along the desired line of weakness; and various combinations of these features. In situations where cutting is used to create a fold line, typically the cutting will not be overly extensive in a manner that might cause a reasonable user to incorrectly consider the fold line to be a tear line.
The foregoing description of the disclosure illustrates and describes various embodiments of the present disclosure. As various changes could be made in the above construction without departing from the scope of the disclosure, it is intended that all matter contained in the above description or shown in the accompanying drawings shall be interpreted as illustrative and not in a limiting sense. Furthermore, the scope of the present disclosure covers various modifications, combinations, alterations, etc., of the above-described embodiments that are within the scope of the claims. Additionally, the disclosure shows and describes only selected embodiments, but other combinations, modifications, and environments are within the scope of the disclosure as expressed herein, commensurate with the above teachings, and/or within the skill or knowledge of the relevant art. Furthermore, certain features and characteristics of each embodiment may be selectively interchanged and applied to other illustrated and non-illustrated embodiments of the disclosure without departing from the scope of the disclosure.
This application claims the benefit of U.S. Provisional Patent Application No. 61/395,885, filed May 19, 2010. U.S. Provisional Patent Application No. 61/395,885, which was filed on May 19, 2010, is hereby incorporated by reference for all purposes as if presented herein in its entirety.
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Number | Date | Country | |
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20110284623 A1 | Nov 2011 | US |
Number | Date | Country | |
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61395885 | May 2010 | US |