The present application is based on and claims priority of Japanese patent application No. 2004-346433 filed on Nov. 30, 2004, the entire contents of which are hereby incorporated by reference.
1. Field of the Invention
The present invention relates to a package for an electric apparatus, and in particular, to a package made taking into account housing of a power supply cord of an electric apparatus.
2. Description of the Related Art
Packaging boxes such as corrugated fiberboard boxes have hitherto been widely used to transport articles without damage. To pack an electric apparatus or the like which is not resistant to an impact, for example, a cushioning material such as styrene foam is filled into the box. Further, the electric apparatus may be provided with an accessory such as a power supply cord extending from the electric apparatus main body or a remote control device. Accordingly, packing of these members must be taken into account. Japanese Patent Laid-Open Publication No. 2001-315759, Japanese Patent Laid-Open Publication No. 2002-80027 and Japanese Utility Model Registration No. 3096243 (patent documents 1 to 3) disclose conventional techniques for housing a power supply cord and the like in such a packaging box.
The patent references deal with problems such as the complicatedness of an operation of housing a power supply cord in a dedicated packaging member (for example, a box) and higher costs resulting from an increase in the number of packaging members. According to the patent references, a power supply cord is locked or housed in a packaging box in which an electric apparatus is packed or in a cushioning material, thus eliminating the need for a packaging member in which the power supply cord and the like are housed. However, when the power supply cord connected to the electric apparatus main body is housed in the packaging box in which the electric apparatus is packed or in the cushioning material, that operation may be complicated (since the power supply cord is connected to the electric apparatus main body and there is a fixed relationship between the electric apparatus main body and the packaging box or cushioning material, the positional relationship between the power supply cord and the packaging box or cushioning material is limited, thus complicating operations such as fitting of the power cord into the packaging box or cushioning material)
In view of these problems, it is an object of the present invention to provide a package for an electric apparatus which allows a power supply cord to be efficiently housed when an electric apparatus is packed and which enables the power supply cord to be appropriately held in a packaging box.
According to Claim 1, there is provided a package for an electric apparatus in which the electric apparatus protected by a cushioning material is accommodated in a packaging box, the package being characterized by comprising a power supply plug holding member constructed by folding a foldable packing material such as a corrugated fiberboard at one position into a general L-shape and forming a cut-in portion or a notch in one or both of two surfaces formed across the fold, a plug terminal of the power supply plug being inserted through the cut-in portion or notch, and in that the plug terminal of the power supply plug is inserted through the cut-in portion or notch to allow the power supply plug holding member to hold the power supply plug of the electric apparatus, and the power supply plug holding member holding the power supply plug is housed in a gap portion formed between the electric apparatus and the packaging box by the presence of the cushioning material.
According to this configuration, the “power supply plug holding member” can be formed simply by forming, in the corrugated fiberboard or the like, the cut-in portion or notch through which the plug terminal of the power supply plug is inserted and then folding the corrugated fiberboard into two. The power supply plug (power supply cord) can be locked in the “power supply plug holding member” simply by inserting the plug terminal into the cut-in portion or notch. Then, the power supply plug holding member holding the power supply plug is housed in the packaging box to hold the power supply plug (power supply cord) in the packaging box. The “power supply plug holding member” has two planes (L-shaped). Consequently, the plug terminal can be inserted and held in one of the planes, whereas the other plane separates (protects) the power supply plug (power supply cord) from the electric apparatus.
According to Claim 2, there is provided a package for an electric apparatus in which the electric apparatus protected by a cushioning material is accommodated in a packaging box, the package being characterized by comprising a power supply plug holding member constructed by folding a foldable packing material such as a corrugated fiberboard at two positions into a general U shape and forming a cut-in portion or a notch in one or more of three surfaces formed across the folds, a plug terminal of the power supply plug being inserted through the cut-in portion or notch, and in that the plug terminal of the power supply plug is inserted through the cut-in portion or notch to allow the power supply plug holding member to hold the power supply plug of the electric apparatus, and the power supply plug holding member holding the power supply plug is housed in a gap portion formed between the electric apparatus and the packaging box by the presence of the cushioning material.
According to this configuration, the “power supply plug holding member” is substantially U-shaped. Consequently, the power supply plug (power supply cord) can be held so as to be sandwiched between three planes.
According to Claim 3, the package for the electric apparatus according to Claim 1 or 2 is characterized in that when the power supply plug is locked in the power supply plug holding member, the plug terminal of the power supply plug is inserted through the cut-in portion or notch so that the power supply plug is held at an inside position in a direction in which the power supply plug holding member is folded, and the power supply plug holding member holding the power supply plug is accommodated in the gap portion between the electric apparatus and the packaging box so as to prevent the plug terminal of the power supply plug from projecting toward the electric apparatus.
With this arrangement, the power supply plug holding member is housed in the gap portion between the electric apparatus and the packaging box so as to prevent the plug terminal of the power supply plug from projecting toward the electric apparatus. This prevents the plug terminal from contacting the plug terminal.
According to Claim 4, the package for the electric apparatus according to any of Claims 1 to 3 is characterized by comprising a projecting portion that is substantially as long as or longer than the plug terminal of the power supply plug projected from the cut-in portion or notch in the power supply plug holding member by inserting the plug terminal through the cut-in portion or notch, the projecting portion being formed on a surface of the power supply plug holding member from which the plug terminal projects, by folding the power supply plug holding member or by using a tongue piece portion formed by creating a cut-in portion in a part of the power supply plug holding member.
With this arrangement, the projecting portion is formed on the surface from which the plug terminal projects; the projecting portion is substantially as long as or longer than the projected plug terminal. This prevents the plug terminal from contacting the electric apparatus or packaging box.
According to Claim 5, the package for the electric apparatus according to any of Claims 1 to 4 is characterized in that an accessory for the electric apparatus such as a remote control device is locked on the power supply plug holding member using a pressure-sensitive adhesive tape or a tying band to house the power supply plug holding member in the gap portion between the electric apparatus and the packaging box.
With this arrangement, the accessory for the electric apparatus such as a remote control device is housed in the packaging box while being held by the power supply plug holding member.
According to Claim 6, the package for the electric apparatus according to any of Claims 1 to 4 is characterized in that an accessory housing portion is formed in the power supply plug holding member by creating two substantially parallel cut-in portions of substantially the same length in the power supply plug holding member and bending a band portion sandwiched between the two cut-in portions and an outside portion of the two cut-in portions in different directions so as to draw out the band portion, or creating one cut-in portion in the power supply plug holding member and bending portions located across the cut-in portion in different directions in a staggered manner, and an accessory for the electric apparatus such as a remote control device is housed in the accessory housing portion, while the power supply plug holding member is housed in the gap portion between the electric apparatus and the packaging box.
With this configuration, the power supply plug holding member itself forms the accessory holding portion in which the accessory for the electric apparatus such as a remote control device is held. This eliminates the need for a pressure-sensitive adhesive tape or a tying band used to lock the accessory such as a remote control device.
According to Claim 7, the package for the electric apparatus according to any of Claims 1 to 6 is characterized in that the power supply plug holding member is formed by folding a foldable packaging material such as a generally rectangular corrugated fiberboard, and the dimensions of one or more sides of an external shape of the power supply plug holding member are substantially the same as or slightly smaller than those of one or more sides of the gap portion between the electric apparatus and the packaging box.
With this arrangement, the dimensions of one or more sides of the external shape of the power supply plug holding member are substantially the same as or slightly smaller than those of one or more sides of the gap portion between the electric apparatus and the packaging box. Accordingly, the power supply plug holding member can be positioned relative to the packaging box. This prevents the power supply plug holding member from becoming unsteady in the packaging box during transportation or the like. Moreover, an external load imposed on the packaging box can be partly held by the power supply plug holding member.
According to Claim 8, the package for the electric apparatus according to any of Claims 1 to 7 is characterized in that a plurality of cut-in portions or notches through which the plug terminal of the power supply plug is inserted are formed on the basis of a shape of the terminal of the power supply plug in accordance with a certain specification, or one or more fitting holes are formed into which a grip portion of the power supply plug is fitted.
With this arrangement, even if for example, the shape of the grip portion of the plug terminal or power supply plug varies depending on its destination, this can be dealt with using a single type of “power supply plug holding member” by forming the notch or fitting hole corresponding to each shape.
Specific embodiments of the present invention will be described with reference to the drawings. The embodiments below simply illustrate forms of implementation of the present invention and are not intended to limit the present invention within the scope of the embodiments.
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As described above, with the package 60 in accordance with the present embodiment, the “power supply plug holding member 50” can be formed simply by folding twice a corrugated fiberboard already cut by pressing (having its external shape and cut-in portions and fitting holes already formed) (the power supply plug holding member 50 can be formed easily and inexpensively). The package 60 can then be formed (the electric apparatus can be housed in the packaging box) by inserting the power supply plug 611 (or power supply plug 91) into the power supply plug holding member 50 (which is independent of the packaging box 62 and cushioning material 63 and thus has a high degree of freedom to allow easy operations). This makes the required process clear and simple. Further, the general U shape of the “power supply plug holding member 50” enables the power supply plug 611 (power supply cord) to be held by being switched between three planes. This allows the “power supply plug holding member 50” to exert a stronger force to hold the power supply plug 611. The “power supply plug holding member 50” also enables the power supply plug 611 (power supply cord) to be separated from the electric apparatus (recording and reproducing apparatus 61). This prevents a plug terminal 611a of the power supply plug 611 from projecting toward the electric apparatus (recording and reproducing apparatus 61). The electric apparatus (or power supply cord) can thus be protected (the power supply plug is inhibited from “moving uncontrollably” and contacting and damaging the electric apparatus during transportation or the like). Further, as shown in
Moreover, the latitudinal (the latitudinal direction is shown by y in
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With a package 120 for an electric apparatus in accordance with the present embodiment, the projecting portions 1103 protect the plug terminal 611a as shown in FIGS. 11(c) and 12. This more effectively prevents the terminal 611a of the power supply plug from contacting and damaging the electric apparatus (recording and reproducing apparatus 61) or packaging box 62 (or prevents the plug terminal 611a from being damaged) in spite of a swing or an impact during transportation or the like.
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As shown in FIGS. 16(c) and 17, with the package 170 in accordance with the present embodiment, the power supply plug holding member 1600 holds and houses the accessory 80 (such as a remote control device or various connection cables) for the electric apparatus (recording and reproducing apparatus 61) in the packaging box 62. Further, the power supply plug holding member 1600 itself forms the structure for holding the accessory 80. This eliminates the need for a pressure-sensitive adhesive tape or a tying band which is used to lock the accessory 80. This contributes to environmental protection and reduces costs. Further, the band portion 1607 bent so as to be drawn out exerts a restoration force to enable the appropriate holding of the accessory 80 housed in the band portion 1607.
In the description of the embodiments, for easy understanding, the specific example of the electric apparatus is the recording and reproducing apparatus. However, the scope of the present invention is not limited to this. As is apparent from Embodiment 1, the present invention is effectively applicable to a package for what is called a “box-shaped” electric apparatus such as a refrigerator. The present invention is also effectively applicable to a package for what is called a “thin” electric apparatus such as a notebook personal computer. Specific examples of the “electric apparatus” include for example, a television, a VTR, a DVD recording and reproducing apparatus, an HDD reproducing/recording apparatus, a radio, a record player, a cassette deck, a home theater system, an audio component system, an AV amplifier, an MD recording/reproducing apparatus, a laser disc player, a microwave oven, an oven range, a toaster, an IH cooking heater, an iron, an air conditioner, a fan heater, an electric blanket, an electric fan, a refrigerator, a washing machine, a futon dryer, a clothes dryer, a dehumidifier, a humidifier, a toilet seat with a washlet, a ventilation system, a personal computer, a telephone, a cleaner, a game machine, and a projector. The present invention is effectively applicable to packages for electric apparatuses such as those listed above which comprise a power supply plug.
Claim 1 of the present invention sets forth a package for an electric apparatus in which the electric apparatus protected by a cushioning material is accommodated in a packaging box, the package being characterized by comprising a power supply plug holding member constructed by folding a foldable packing material such as a corrugated fiberboard at one position into a general L-shape and forming a cut-in portion or a notch in one or both of two surfaces formed across the fold, a plug terminal of the power supply plug being inserted through the cut-in portion or notch, and in that the plug terminal of the power supply plug is inserted through the cut-in portion or notch to allow the power supply plug holding member to hold the power supply plug of the electric apparatus, and the power supply plug holding member holding the power supply plug is housed in a gap portion formed between the electric apparatus and the packaging box by the presence of the cushioning material. According to this configuration, the “power supply plug holding member” can be formed simply by forming, in the corrugated fiberboard or the like, the cut-in portion or notch through which the plug terminal of the power supply plug is inserted and then folding the corrugated fiberboard into two (Actually, the “cut-in portion or notch” can be formed during a pressing step of cutting the corrugated fiberboard. The only required operation is “folding”). Consequently, the “power supply plug holding member” can be formed inexpensively and easily. The power supply plug (power supply cord) can be locked in the “power supply plug holding member” simply by inserting the plug terminal into the cut-in portion or notch. Then, the power supply plug holding member holding the power supply plug is housed in the packaging box to hold the power supply plug (power supply cord) in the packaging box. Consequently, the required operation is clear and simple. This reduces total costs including a cost required to form the “power supply plug holding member” and an operational cost for packing.
Claim 2 of the present invention sets forth a package for an electric apparatus in which the electric apparatus protected by a cushioning material is accommodated in a packaging box, the package being characterized by comprising a power supply plug holding member constructed by folding a foldable packing material such as a corrugated fiberboard at two positions into a general U shape and forming a cut-in portion or a notch in one or more of three surfaces formed across the folds, a plug terminal of the power supply plug being inserted through the cut-in portion or notch, and in that the plug terminal of the power supply plug is inserted through the cut-in portion or notch to allow the power supply plug holding member to hold the power supply plug of the electric apparatus, and the power supply plug holding member holding the power supply plug is housed in a gap portion formed between the electric apparatus and the packaging box by the presence of the cushioning material. According to this configuration, the “power supply plug holding member” is substantially U-shaped. Consequently, the power supply plug (power supply cord) can be held so as to be sandwiched between three planes. This enables the “power supply plug holding member” to exert a stronger force to hold the power supply plug and to separate the power supply plug (power supply cord) from the electric apparatus. Therefore, the electric apparatus (or power supply cord) can be protected.
Claim 3 of the present invention sets forth the package for the electric apparatus according to Claim 1 or 2, characterized in that when the power supply plug is locked in the power supply plug holding member, the plug terminal of the power supply plug is inserted through the cut-in portion or notch so that the power supply plug is held at an inside position in a direction in which the power supply plug holding member is folded, and the power supply plug holding member holding the power supply plug is accommodated in the gap portion between the electric apparatus and the packaging box so as to prevent the plug terminal of the power supply plug from projecting toward the electric apparatus. With this arrangement, the power supply plug holding member is housed in the gap portion between the electric apparatus and the packaging box so as to prevent the plug terminal of the power supply plug from projecting toward the electric apparatus. This prevents the plug terminal from contacting the plug terminal. Therefore, the terminal of the power supply plug is prevented from contacting and damaging the electric apparatus in spite of a swing or an impact during transportation or the like.
Claim 4 of the present invention sets forth the package for the electric apparatus according to any of Claims 1 to 3, characterized by comprising a projecting portion that is substantially as long as or longer than the plug terminal of the power supply plug projected from the cut-in portion or notch in the power supply plug holding member by inserting the plug terminal through the cut-in portion or notch, the projecting portion being formed on a surface of the power supply plug holding member from which the plug terminal projects, by folding the power supply plug holding member or using a tongue piece portion formed by creating a cut-in portion in a part of the power supply plug holding member. With this arrangement, the projecting portion is formed on the surface from which the plug terminal projects; the projecting portion is substantially as long as or longer than the projected plug terminal. This inhibits the plug terminal from contacting the electric apparatus or packaging box. Therefore, the terminal of the power supply plug is prevented from contacting and damaging the electric apparatus in spite of a swing or an impact during transportation or the like.
Claim 6 of the present invention sets forth the package for the electric apparatus according to any of Claims 1 to 4, characterized in that an accessory housing portion is formed in the power supply plug holding member by creating two substantially parallel cut-in portions of substantially the same length in the power supply plug holding member and bending a band portion sandwiched between the two cut-in portions and an outside portion of the two cut-in portions in different directions so as to draw out the band portion, or creating one cut-in portion in the power supply plug holding member and bending portions located across the cut-in portion in different directions in a staggered manner, and an accessory for the electric apparatus such as a remote control device is housed in the accessory housing portion, while the power supply plug holding member is housed in the gap portion between the electric apparatus and the packaging box. With this configuration, the power supply plug holding member holds and houses the accessory for the electric apparatus such as a remote control device in the packaging box. The power supply plug holding member itself forms the structure for holding the accessory. This eliminates the need for a pressure-sensitive adhesive tape or a tying band used to lock the accessory such as a remote control device. Therefore, costs can be reduced.
Claim 7 of the present invention sets forth the package for the electric apparatus according to any of Claims 1 to 6, characterized in that the power supply plug holding member is formed by folding a foldable packaging material such as a generally rectangular corrugated fiberboard, and the dimensions of one or more sides of an external shape of the power supply plug holding member are substantially the same as or slightly smaller than those of one or more sides of the gap portion between the electric apparatus and the packaging box. With this arrangement, the dimensions of one or more sides of the external shape of the power supply plug holding member are substantially the same as or slightly smaller than those of one or more sides of the gap portion between the electric apparatus and the packaging box. Accordingly, the power supply plug holding member can be positioned relative to the packaging box. This prevents the power supply plug holding member from becoming unsteady in the packaging box during transportation or the like. Moreover, an external load imposed on the packaging box can be partly held by the power supply plug holding member. Consequently, if for example, packaging boxes containing products are stacked for storage, the boxes are prevented from being collapsed. Since the “power supply plug holding member” is L-shaped or U-shaped, this effect is significant along the directions of folds used to form the L or U shape.
Claim 8 of the present invention sets forth the package for the electric apparatus according to any of Claims 1 to 7, characterized in that a plurality of cut-in portions or notches through which the plug terminal of the power supply plug is inserted are formed on the basis of a shape of the terminal of the power supply plug in accordance with a certain specification, or one or more fitting holes are formed into which a grip portion of the power supply plug is fitted. With this arrangement, even if for example, the shape of the grip portion of the plug terminal or power supply plug varies depending on its destination, this can be dealt with using a single type of “power supply plug holding member” by forming the notch or fitting hole corresponding to each shape. The single component is thus shared to reduce costs.
Number | Date | Country | Kind |
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2004-346433 | Nov 2004 | JP | national |