The present invention relates generally to packages for medicine, and more particularly to packages in which individual doses of prescription or non-prescription medicine are contained in separate receptacles. (The term “medicine” is used broadly in this document, and is intended to encompass things such as vitamin or nutritional supplements, etc.)
“Blister” packs have been known for many years. Examples can be found, for example, in U.S. Pat. Nos. 2,973,087; 3,811,564; and 4,159,771. U.S. Pat. No. 4,946,038 shows a medicine container in which a single dose of medicine is contained in a tray that has a cover sheet that can be peeled away.
Both U.S. Pat. No. 5,163,5590 and U.S. Pat. No. 7,097,037 show a container that has multiple receptacles in which single doses can be stored. Each receptacle has its own cover that can be peeled away.
The applicants have developed a new package for medicine. Like prior known devices, the package has an extended base section that has a planar top surface. A series of separate receptacles are positioned across the base section. A flexible, removable top sheet is sealed to a part of the top surface of the base section, sealing the medicine within the walls of the receptacles.
Unlike in prior known packages, the receptacles in the new package are not integral with (or adhered to) the base section. Instead, each of the receptacles is nested in one of a series of apertures in the base section. Each receptacle has a flange that extends outwardly from and surrounds the opening on the receptacle. The flange has a planar top surface that is wider than the aperture in which the receptacle is nested, preventing the receptacle from falling through the aperture. Each receptacle is held to the base section by the top sheet, which prevents the receptacle from being lifted out of the aperture until the top sheet is peeled back.
The wall of each receptacle is shaped so that all cross-sections of the receptacle below the opening fit within the aperture in which the receptacle is nested. This configuration permits the receptacle to be easily lifted through the aperture when the top sheet is peeled back. The wall on a receptacle may, for example, be a frusto-conical wall.
The top sheet may be adhered to the base section along lines of adhesion that surround each of the openings. Perforations can be provided in the top sheet, between the lines of adhesion surrounding openings on adjacent receptacles. These perforations enable individual receptacles to be exposed and removed from the base section without exposing other receptacles. Corresponding perforations can also be provided in the base section, between adjacent apertures.
The removable top sheet can be adhered to the top surfaces of the flanges of the receptacles. Adhering the top sheet along the entire circumference of a flange can assure that liquid contents from the receptacle will not spill through the aperture in the base section.
The invention may be better understood by referring to the accompanying drawings, in which:
The package 10 seen in
The Base Section
The base section 12, best seen in
In some cases, it may be desirable to provide fold lines in the base section 12. Fold lines enable the base section to be folded for more convenient storage. In the example seen in
The apertures 22 can be arranged in a variety of two-dimensional patterns across the base section 12. The size and shape of the apertures corresponds with the size and shape of the receptacles, which will be discussed below. In the example in
It will often be preferred for all the apertures 22 on the base section 12 to be the same size and shape, but this may not always be necessary or preferred. The packages seen in
The base section 12 may have perforations 40 between adjacent apertures 22. Perforations make it easier to separate the base section into separate segments, which might be convenient when the user is traveling. In the embodiment of the invention seen in
The Receptacles
As stated above, the receptacles 14 are used to hold medicine. Accordingly, they are sized and shaped appropriately. If it is contemplated that the package 10 will be used with a particular kind of medicine (for example, an individual pill having a given shape, or a specific group of pills), then it might be desirable for the receptacles to be configured to facilitate the storage of that particular kind of medicine in each receptacle (and the removal of that kind of medicine from the receptacle). If the package is intended to be used with a variety of different possible kinds of medicine (for example, one set of pills for one customer, and a different set of pills for a different customer), then it might be desirable for the receptacles to be configured to facilitate the storage of a wide range of different possible kinds of medicine.
As better seen in
The receptacles 14 are nested in the apertures 22, but not adhered to the base section 12. In other words, there is no fastening mechanism that prevents a user from easily lifting the receptacles away from the base section once the top sheet 16 is removed. As a result, even after removal from the base section, the receptacles may be used as a convenient holder for the medicine until it is used. While it might generally be preferred that there be no resistance whatsoever to the receptacles being separated from the base section after the top sheet is removed, in some cases the receptacles might be lightly tacked to base section. A lightly tacked receptacle is not “adhered,” as that term is used here, because light tacking does not prevent the user from easily removing the receptacle once the top sheet is removed.
When it is in place, the flexible top sheet 16 prevents the receptacles 14 from being lifted upwardly from the base section 12. Other structure might be desired to prevent the receptacles (or their contents) from slipping downwardly through the apertures 22. The receptacle 14 illustrated in
The width of the flange 60 (or flange sections) may vary. In the example seen in
The Top Sheet
The illustrated removable top sheet 16 is flexible and made from metal or plastic foil. It is adhered to the top surface of the flanges 60 of each of the receptacles 14 and to the exposed portion 64 of the top surface of the base section 12. The illustrated top sheet is adhered to the base section along of lines of adhesion 66. Adhering the top sheet to the base section is important to hold the receptacles to the base section. While in some circumstances it might be sufficient to seal the top sheet to only the periphery of the base section, providing interior sealing locations (such as along the illustrated lines of adhesion) keeps the top sheet close to the base section, helping to assure that the receptacles do not unintentionally dislodge from the apertures before the top sheet is removed. In this example, the lines of adhesion are close to and completely surround each receptacle 14, but in some circumstances close lines of adhesion might go only part way around the aperture.
In the example seen in
The illustrated top sheet 16 is not only adhered to the base section 12 but is also secured to the top surface 62 of the flanges 60 of the receptacles 14. This helps to ensure that the medicine contained in the receptacles does not inadvertently spill from the receptacles before the top sheet is removed. Such spillage might be a concern if the medicine is a small pill or a liquid. Even more protection against spillage might be obtained by using a separate removable cover over some or all of the receptacles, under the top sheet.
In these examples, the top sheet 16 is sealed to the top surface 62 of the flange 60 all the way around the opening 54 of the receptacle 14. While this arrangement may often be preferred (particularly, for example, if no separate cover is provided and the package 10 is used to store liquid medicine), in some circumstances it may be preferred to seal the top sheet to only portions of the flange.
This description of various embodiments of the invention has been provided for illustrative purposes. Revisions or modifications may be apparent to those of ordinary skill in the art, and do not necessarily depart from the invention. The full scope of the invention is set forth in the following claims.
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